Saturn V was the three-stage rocket NASA used to send crews to the Moon. It stood 363 feet tall and weighed about 6.2 million pounds at liftoff, with 7.6 million pounds of thrust. Thirteen were launched, ten with crews. The first flew in 1967, on the uncrewed Apollo 4.
Its stages were welded and riveted from aluminium alloys, chosen for strength at cryogenic, or extremely low, temperatures. Honeycomb sandwich panels gave insulation and structure. The whole stack was designed with 91 thrust-producing devices: engines, solid motors and small thrusters.
Application
The Apollo-era three-stage rocket that sent crews to the Moon. Its stage structures were welded and riveted aluminium alloys chosen for strength at cryogenic temperatures, with honeycomb sandwich panels for insulation and structure.
Photos
How it is built
First stage, S-IC
The S-IC is 33 feet across and 138 feet tall, with a kerosene tank below an oxygen tank. Both have 2219 aluminium skins. Five insulated tunnels carry oxygen down through the kerosene tank to the five F-1 engines at the base.
Fuel tank barrel skin
LOX tank skin
RP-1 fuel tank
LOX suction lines (x5, 17 in) in insulated tunnels
F-1 engines (x5: four gimbaled outer, one fixed centre)
Second stage, S-II
The S-II is 81.5 feet long and 33 feet across, and most of it is welded 2014-T6 aluminium. The wall shared by its two tanks is a bonded sandwich of aluminium sheets around a fibreglass and phenolic honeycomb core. Foam-filled honeycomb insulates the hydrogen tank.
Main structure and tanks
Common bulkhead facing sheets
Common bulkhead core
LH2 tank external insulation
J-2 engines (x5: four gimbaled outer, one fixed centre)
Third stage, S-IVB
The S-IVB tanks are waffle-milled 2014 aluminium alloy. Blocks of sealed fibreglass and polyurethane insulation are bonded into the recesses of the waffle pattern on the hydrogen tank. One J-2 engine burns twice, first to reach Earth orbit and again for the trip to the Moon.
Propellant tanks
Common bulkhead domes
LH2 tank insulation
J-2 engine (x1, restartable)
Instrument Unit
The Instrument Unit is a ring 260 inches across and 36 inches tall, weighing about 4,400 pounds. Its structure is aluminium honeycomb sandwich with extruded aluminium channels, in three 120 degree segments. IBM built it, and its launch vehicle digital computer solved the guidance equations.
IU ring structure
Launch vehicle digital computer (LVDC)
ST-124-M3 inertial platform
Thermal conditioning system (TCS) with sublimator and cold plates
Launch escape system
A launch escape tower topped the stack. It was a welded titanium tubing truss about 10 feet long, and it carried motors that could pull the command module away in an abort. A boost protective cover of fibreglass and cork shielded the capsule from motor exhaust and ascent heating.
Launch escape tower
Launch escape motor
Tower jettison motor (TE-M-380)
Boost protective cover
Where the parts areNumber of parts we have listed in each group
S-IC first stage (Boeing)17
S-II second stage (North American Aviation)14
S-IVB third stage (Douglas Aircraft)13
Instrument Unit (IBM)9
S-IC first stage6
Launch escape system (top of the stack)6
S-II second stage5
S-IVB third stage4
Instrument Unit1
What it is made of
Aluminium alloy 2219
The skins of the first stage's fuel and oxygen tanks.
Aluminium alloy 2014-T6
Most of the second stage, including its tanks, and the domes of the third stage's shared bulkhead.
The first stage's engine fairing bottoms and fins, the launch escape tower and some gas bottles.
The materials by familyHow many of the parts that name a material use each one
Aluminium14
Glass fibre5
Stainless steel3
Titanium3
Gold and silver3
Polymers and foams1
Nickel and cobalt alloys1
How it connects to other things
Five F-1 engines powered the first stage and five J-2 engines the second. One J-2 drove the third stage, which also flew as the second stage of the Saturn IB. Rocketdyne built both engines. Boeing made the first stage, North American Aviation the second, Douglas Aircraft the third and IBM the Instrument Unit. The Apollo command and service modules rode on top, with the lunar module inside an adapter. The last Saturn V launched Skylab.
Aluminium alloy 7075-T6Titaniumzinc-silver oxide batteries2219 aluminium alloy+2 more
Where each one is used
Aluminium alloy 7075-T6. Here: Thrust structure skin panels; Intertank and more. There: Ascent-stage structure (major alloy); Descent-stage main structure (beams, decks, bulkheads).
Titanium. Here: Outboard engine fairings and stabilization fins; Control pressure nitrogen bottle (2,200 cubic in) and more. There: Some brackets and fasteners (lunar module); Descent-stage hot-area structure and more.
Titaniumzinc-silver oxide batteriesAluminiumfiberglass honeycomb+2 more
Where each one is used
Titanium. Here: Outboard engine fairings and stabilization fins; Control pressure nitrogen bottle (2,200 cubic in) and more. There: Helium tanks (2); Fuel tanks (2) and more.
zinc-silver oxide batteries. Here: Flight batteries (x4 zinc-silver oxide); Flight batteries (x4 zinc/silver-oxide) and more. There: Silver oxide-zinc batteries in the command module (x5).
Aluminium. Here: S-IVB forward skirt, aft skirt, thrust structure and aft interstage. There: Radial beams; Crushable ribs (x4) and more.
Titaniumzinc-silver oxide batteries2219 aluminium alloyAluminium+1 more
Where each one is used
Titanium. Here: Outboard engine fairings and stabilization fins; Control pressure nitrogen bottle (2,200 cubic in) and more. There: Tread chevrons; Inner frame (MESH-1 prototype wheel; flight material not stated).
zinc-silver oxide batteries. Here: Flight batteries (x4 zinc-silver oxide); Flight batteries (x4 zinc/silver-oxide) and more. There: Batteries (2).
2219 aluminium alloy. Here: LOX tank skin. There: Frame.
Aluminium. Here: S-IVB forward skirt, aft skirt, thrust structure and aft interstage. There: Hub and wheel disc (MESH-1 prototype wheel).
Aluminium alloy 7075-T6. Here: Thrust structure skin panels; Intertank and more. There: Edge profiles and hot inserts.
Titanium. Here: Outboard engine fairings and stabilization fins; Control pressure nitrogen bottle (2,200 cubic in) and more. There: Focal plane interconnecting structure; Instrument mounting feet / flexures and more.
Aluminium. Here: S-IVB forward skirt, aft skirt, thrust structure and aft interstage. There: Telescope (structure and mirrors, 3 telescopes).
Aluminium honeycomb core. Here: IU ring structure. There: Structure (summary).
AluminiumAluminium honeycomb coreimpregnated fiberglass, honeycomb-cored laminated fiberglass and cork
Where each one is used
Aluminium. Here: S-IVB forward skirt, aft skirt, thrust structure and aft interstage. There: Aluminium inserts, in-plane and out-of-plane (DiskSat build).
Aluminium honeycomb core. Here: IU ring structure. There: Core.
impregnated fiberglass, honeycomb-cored laminated fiberglass and cork. Here: Boost protective cover. There: G10 fiberglass skins with integrated copper traces.
What we do not know
The published accounts do not say which alloys went into the F-1 and J-2 engines, or what insulated the first-stage tanks. They also leave out the fasteners, the welding filler and most of the Apollo spacecraft's materials, and they name few makers of valves, pumps and batteries.
The detailed data
What is written above is built from these numbers and quotes. Each row links to the page it was taken from. Get all of it as JSON, or ask our MCP server.
Features
First stage burns five F-1 engines on RP-1 and LOX
Second stage uses five J-2 engines
Specifications
What
Value
Height
363 ft (111 m)
Liftoff thrust
7.6 million lb (34.5 million N)
Payload to Earth orbit
about 118,000 kg (130 tons)
First launch
1967 (Apollo 4, uncrewed)
S-IC size
33 ft diameter, 138 ft high
S-IC empty mass
303,000 lb
S-IVB dry mass
about 33,142 lb including interstage
S-IVB LH2 tank size
21.75 ft diameter, 40 ft long
S-II size and mass
81.5 ft long, 33 ft diameter, about 88,400 lb empty (98,659 lb with interstage), about 1,034,900 lb fuelled
S-II burn time
about six minutes
S-IC propellant burned
4,578,000 lb in about 150 s
Stage 1 liftoff to staging mass
about 6.2 million lb at liftoff, 1.32 million lb at S-IC staging
S-IVB gross mass at ignition
about 262,300 lb
Instrument Unit size and mass
260 in diameter, 36 in tall, about 4,400 lb; 22 IUs flew
Number of launches
13 Saturn V launches, 10 crewed
Thrust-producing devices
91 (engines, solid motors and thrusters)
J-2 first flight
26 Feb 1966 on Saturn IB AS-201
Launch escape system size
about 8,000 lb, 33 ft long, about 4 ft maximum diameter
Materials in detail
Each material named in the sources: where it is used here, which other products use it, and its key numbers when its material page exists.
Used in 4 partsOutboard engine fairings and stabilization fins · Control pressure nitrogen bottle (2,200 cubic in) · Helium storage spheres on the thrust structure (x8, titanium) · +1 more
Secondary history site citing period manuals plus NASA overview; alloys named for stage structures, no engine or fastener data. Components, suppliers and links were added from public sources. A material is left blank where no source states it.
Not stated in the sources read: F-1 and J-2 engine alloys, S-IC propellant tank insulation, fasteners, welding filler, Apollo spacecraft and launch escape system materials. The S-IC LOX temper is printed as 2219-Y87 in the source (likely a typo for T87; not changed). Sources are the Rocket Propulsion Evolution history site, which cites period NASA manuals, rather than NTRS originals (the scanned NTRS PDFs checked could not be text-read). More detail: Engine internals are left to the F-1 and J-2 entries (no F-1 or J-2 alloys read). Suppliers of most tank valves, pumps, regulators, the S-II and S-IVB batteries, and the IU computer logic parts are not named in the sources read. Sources are the Rocket Propulsion Evolution history site, which cites the Saturn V News Reference (1968) and the SA-503/SA-507 flight manuals; the NTRS originals were not text-readable. The S-IVB page gives both nine and five ambient helium spheres in different paragraphs, so only the eight-sphere statement is used. The S-II ullage motor count is 'up to eight, usually four'. More detail: Engine internals are left to the F-1 and J-2 entries (no F-1 or J-2 alloys read). Suppliers of most tank valves, pumps, regulators, the S-II and S-IVB batteries, and the IU computer logic parts are not named in the sources read. Sources are the Rocket Propulsion Evolution history site, which cites the Saturn V News Reference (1968) and the SA-503/SA-507 flight manuals; the NTRS originals were not text-readable. The S-IVB page gives both nine and five ambient helium spheres in different paragraphs, so only the eight-sphere statement is used. The S-II ullage motor count is 'up to eight, usually four'.