AlSi10Mg (additive manufacturing aluminium) AlSi10Mg
Aluminium alloy, Al balance with 9.0-11.0 wt% Si and 0.20-0.45 wt% Mg (AddUp composition table)
Also known as EN name AC-43000, ASTM F3318, EOS Aluminium AlSi10Mg
AlSi10Mg is an aluminium alloy with about 9 to 11 wt% silicon and 0.20 to 0.45 wt% magnesium, sold as powder for laser powder bed fusion printing; AddUp's sheet lists "Si 9.0-11.0" and "Mg 0.20-0.45" in its composition table.
Evidence level
2 of 5
Lab-measured
- 0Predicted only. No one has made it, or no measurement exists.
- 1Calculated. Only calculated or predicted values from sources.
- 2Lab-measured. Measured properties with their conditions stated.
- 3Space-relevant tests. Measured in conditions relevant to space, such as vacuum or atomic oxygen.
- 4Ground-qualified. Qualified for an application on the ground.
- 5Flown or field-proven. Flight or field results exist.
Recipe, share of the weight
- Al not statedAluminium
- Si not statedSilicon
- Mg not statedMagnesium
Best for
Printed load-bearing aluminium parts where light weight and strength matter and a T6 heat treatment is acceptable (EOS T6 gives 320 MPa tensile and 11 % elongation horizontal)
Weakest at
Ductility as built (5 % elongation in the AddUp XY direction), and strength that varies with build direction (239 MPa vertical against 275 MPa horizontal yield as built)
Risk at a glance
- People Low. Powder is flammable
- If it fails Moderate. Low ductility as built
- Corrosion No data. No corrosion data recorded
Quick facts: AlSi10Mg
| Property | Value | Basis |
|---|---|---|
| Density | at least 2.67 g/cm³ | 1 sourced value |
| Yield strength | 232 to 275 MPa | 4 sourced values across conditions |
| Tensile strength | 320 to 412 MPa | 3 sourced values across conditions |
| Young's modulus | 72 to 77 GPa | 2 sourced values across conditions |
| Hardness (Brinell) | 105 to 114 HBW | 2 sourced values across conditions |
| Thermal conductivity | 110 to 155 W/(m·K) | 2 sourced values across conditions |
What is the density of AlSi10Mg?
AlSi10Mg has a density of at least 2.67 g/cm³. The source and test conditions are listed in the properties table on this page.
What is the thermal conductivity of AlSi10Mg?
AlSi10Mg has a thermal conductivity of 110 to 155 W/(m·K). The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.
What is the yield strength of AlSi10Mg?
AlSi10Mg has a yield strength of 232 to 275 MPa. The range covers 4 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.
What is the tensile strength of AlSi10Mg?
AlSi10Mg has a tensile strength of 320 to 412 MPa. The range covers 3 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.
What is the Young's modulus of AlSi10Mg?
AlSi10Mg has a Young's modulus of 72 to 77 GPa. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.
What are the other names and codes for AlSi10Mg?
AlSi10Mg is also written as EN name AC-43000, ASTM F3318, EOS Aluminium AlSi10Mg. Each code is printed in the source listed beside it in the designations table.
What is AlSi10Mg used for?
Uses recorded in the sources include Laser powder bed fusion load-bearing parts; Printed heat-spreading or heat-exchanger parts.
Why it exists
AlSi10Mg is an aluminium alloy with silicon and magnesium added, chosen because it prints well in laser powder bed fusion. AddUp's sheet lists "Si 9.0-11.0" and "Mg 0.20-0.45" in its composition table, and it describes the alloy as suitable for load-bearing parts. In a horizontal direction as built it has a yield strength of 275±8 MPa and a tensile strength of 412±38 MPa, but elongation of only 5±2 %. EOS's T6 heat treatment raises the horizontal elongation to 11 % and gives a tensile strength of 320 MPa.
Where it's used
Load-bearing printed parts
AddUp describes the alloy as suitable for load-bearing components requiring low weight and high strength, and says it is widely used in the aerospace and automotive industries.
Heat-conducting parts
EOS prints a thermal conductivity of 110 W/m*K horizontal as manufactured, and 155 W/m*K horizontal after T6 heat treatment.
Recipe
Aluminium alloy, Al balance with 9.0-11.0 wt% Si and 0.20-0.45 wt% Mg (AddUp composition table)
AlSi10Mg is an aluminium-silicon-magnesium alloy made as spherical powder (20-63 µm in the AddUp sheet) that is melted layer by layer in a laser powder bed fusion machine. The composition is the AddUp table: aluminium balance, silicon 9.0-11.0 wt%, magnesium 0.20-0.45 wt%, and small amounts of iron, manganese, titanium and others.
| Ingredient | Share of the weight | What it does |
|---|---|---|
| Aluminium Al | not stated | Matrix metal, the balance of the alloy per the AddUp composition table. |
| Silicon Si | not stated | Alloying element named in the alloy designation (AlSi10Mg), 9.0-11.0 wt% per the AddUp composition table. |
| Magnesium Mg | not stated | Alloying element named in the alloy designation (AlSi10Mg), 0.20-0.45 wt% per the AddUp composition table. |
Weight shares are as printed in the sources.
What it can do
Carry load as a printed part
horizontal yield strength 275±8 MPa and tensile strength 412±38 MPa as built (AddUp, ASTM E8).
Conduct heat
155 W/m*K horizontal after EOS T6 heat treatment, against 110 W/m*K as manufactured.
Stay light
density at least 2.67 g/cm3 in the EOS 30 µm process (EN ISO 3369).
Carry electricity poorly
25 %IACS typical as manufactured and 44 %IACS after T6, horizontal, per EOS.
How it compares
In the AddUp sheet the as-built horizontal yield strength is 275±8 MPa and the vertical value is 239±3 MPa, so build direction changes strength by more than the stated spreads. EOS's T6 heat treatment gives 260 MPa yield and 320 MPa tensile horizontal, with elongation of 11 %, which is a different heat-treated state from the AddUp stress-relieved values. The two sheets use different builds (FormUp 350 at 50 µm and EOS M 290 at 30 µm), so compare them as examples of the process and heat treatment, not as one grade on one machine.
The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Other materials are shown beside it; each was measured under its own conditions, so open its page before comparing closely. Compare every grade in the family.
| Measurement | AlSi10Mg | 6061 | 7075-T6 | 2024 | 5052 | 5XXX | 2195 (Al-Cu-Li) | Al | 1050 | 2011 | 2014 | 2017 | 2017A | 2219 | 2319 | 2618A | 3003 | 3103 | 4047 | 5019 | 5056 | 5083 | AlMg2 | AlMg3 | 6013 | 6063 | 6082 | 6101 | AA7050 | AA8011 | Au-Al IMCs | Al master alloys |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Thermal behavior and safety | ||||||||||||||||||||||||||||||||
| Thermal conductivity, as manufactured, horizontal direction | 110 W/m*K2 | 167 W/(m·K) | 130 W/m·K | 121 W/m-K | 138 W/m-K | 138 W/(m·K) | no data | 220 W/(m·K) | 229 W/m.K | 140 W/m.K | 138 W/(m·K) | 140 W/m.K | 140 W/m.K | 130 W.m/m2.°C | no data | 147 W/m.K | 190 W/m.K | 160 W/m.K | no data | 110 to 140 W/(m·K) | 109 to 117 W/(m·K) | 121 W/(m·K) | 138 W/(m·K) | 140 to 160 W/(m·K) | 164 W/(m·K) | 200 W/(m·K) | 180 W/(m·K) | 218 W/(m·K) | 154 W/(m·K) | 210 to 220 W/(m·K) | no data | no data |
| Thermal conductivity, T6 heat treated, horizontal direction | 155 W/m*K3 | 167 W/(m·K) | 130 W/m·K | 121 W/m-K | 138 W/m-K | 138 W/(m·K) | no data | 220 W/(m·K) | 229 W/m.K | 140 W/m.K | 138 W/(m·K) | 140 W/m.K | 140 W/m.K | 130 W.m/m2.°C | no data | 147 W/m.K | 190 W/m.K | 160 W/m.K | no data | 110 to 140 W/(m·K) | 109 to 117 W/(m·K) | 121 W/(m·K) | 138 W/(m·K) | 140 to 160 W/(m·K) | 164 W/(m·K) | 200 W/(m·K) | 180 W/(m·K) | 218 W/(m·K) | 154 W/(m·K) | 210 to 220 W/(m·K) | no data | no data |
| Physical and electrical | ||||||||||||||||||||||||||||||||
| Density, EOS M 290 process (30 µm layers) | > 2.67 g/cm³1 | 2.7 g/cm³ | 2.8 Mg/m3 | 2.78 g/cc | 2.68 g/cc | 2.68 g/cm³ | 0.096 lb/in3 | 2.7 g/cm³ | 2.71 g/cm³ | 2.82 g/cm³ | 2.82 g/cm³ | 2.79 g/cm³ | 2.79 g/cm³ | 2.84 g/cm³ | 2.84 g/cm³ | 2.76 g/cm³ | 2.73 g/cm³ | 2.73 g/cm³ | 2.65 g/cm³ | 2.64 g/cm³ | 2.64 g/cm³ | 2.65 g/cm³ | 2.69 g/cm³ | 2.67 g/cm³ | 2.71 g/cm³ | 2700 kg/m3 | 2.7 g/cm³ | 0.097 lb/cu.in | 2.83 g/cm³ | 2.71 g/cm³ | no data | no data |
| Typical electrical conductivity, as manufactured, horizontal | 25 %IACS4 | no data | no data | no data | no data | 29 % IACS | no data | no data | 58.4 % IACS | no data | no data | no data | no data | 17.4 x10^6 S/m | no data | no data | no data | no data | 41 % IACS | no data | no data | no data | 39.4 % IACS | 20 to 23 m/(Ω·mm²) | no data | no data | 42 %IACS | 57 % IACS | > 23 MS/m | 3.4×10^7 to 3.5×10^7 S/m | no data | no data |
| Typical electrical conductivity, T6 heat treated, horizontal | 44 %IACS5 | no data | no data | no data | no data | 29 % IACS | no data | no data | 58.4 % IACS | no data | no data | no data | no data | 17.4 x10^6 S/m | no data | no data | no data | no data | 41 % IACS | no data | no data | no data | 39.4 % IACS | 20 to 23 m/(Ω·mm²) | no data | no data | 42 %IACS | 57 % IACS | > 23 MS/m | 3.4×10^7 to 3.5×10^7 S/m | no data | no data |
| Brinell hardness HBW 2.5/62.5, as manufactured | 114 HBW18 | no data | no data | no data | no data | no data | no data | no data | no data | no data | 138 HB | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | 75 HB | no data | 52 HB | 130 HB | no data | 91 HB | no data | no data | no data | no data | no data |
| Brinell hardness HBW 2.5/62.5, T6 heat treated | 105 HBW19 | no data | no data | no data | no data | no data | no data | no data | no data | no data | 138 HB | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | 75 HB | no data | 52 HB | 130 HB | no data | 91 HB | no data | no data | no data | no data | no data |
| Other measurements | ||||||||||||||||||||||||||||||||
| Modulus of elasticity, as built, horizontal (XY) | 72 GPa6 | 68.9 GPa | 71 GPa | 73.1 GPa | 70.3 GPa | 70.3 GPa | 11 MSI | 69 GPa | 69000 MPa | 70 GPa | 71 GPa | 72 GPa | 72 GPa | 73.8 x10^3 N/mm2 | no data | 71 GPa | 69.5 GPa | 69.5 GPa | no data | 70 GPa | 71 GPa | 72 GPa | 70 GPa | 70 GPa | 71 GPa | 69.5 GPa | 70 GPa | 69 GPa | 71.5 GPa | 70 GPa | no data | no data |
| Modulus of elasticity, stress relieved, horizontal (XY) | 77 GPa7 | 68.9 GPa | 71 GPa | 73.1 GPa | 70.3 GPa | 70.3 GPa | 11 MSI | 69 GPa | 69000 MPa | 70 GPa | 71 GPa | 72 GPa | 72 GPa | 73.8 x10^3 N/mm2 | no data | 71 GPa | 69.5 GPa | 69.5 GPa | no data | 70 GPa | 71 GPa | 72 GPa | 70 GPa | 70 GPa | 71 GPa | 69.5 GPa | 70 GPa | 69 GPa | 71.5 GPa | 70 GPa | no data | no data |
| Yield strength, as built, horizontal (XY) | 275 MPa8 | 276 MPa | 503 MPa | 324 MPa | 13 ksi | 193 MPa | 74 ksi | 29 MPa | > 85 MPa | 140 MPa | > 400 MPa | 276 MPa | 276 MPa | > 50 ksi | 70 MPa | 350 MPa | 50 MPa | > 110 MPa | 55 MPa | no data | 118 MPa | > 125 MPa | > 120 MPa | > 80 MPa | 350 MPa | 21 ksi | > 255 MPa | 28000 psi | > 414 MPa | no data | no data | no data |
| Yield strength, as built, vertical (Z) | 239 MPa9 | 276 MPa | 503 MPa | 324 MPa | 13 ksi | 193 MPa | 74 ksi | 29 MPa | > 85 MPa | 140 MPa | > 400 MPa | 276 MPa | 276 MPa | > 50 ksi | 70 MPa | 350 MPa | 50 MPa | > 110 MPa | 55 MPa | no data | 118 MPa | > 125 MPa | > 120 MPa | > 80 MPa | 350 MPa | 21 ksi | > 255 MPa | 28000 psi | > 414 MPa | no data | no data | no data |
| Yield strength, stress relieved, horizontal (XY) | 232 MPa10 | 276 MPa | 503 MPa | 324 MPa | 13 ksi | 193 MPa | 74 ksi | 29 MPa | > 85 MPa | 140 MPa | > 400 MPa | 276 MPa | 276 MPa | > 50 ksi | 70 MPa | 350 MPa | 50 MPa | > 110 MPa | 55 MPa | no data | 118 MPa | > 125 MPa | > 120 MPa | > 80 MPa | 350 MPa | 21 ksi | > 255 MPa | 28000 psi | > 414 MPa | no data | no data | no data |
| Yield strength, T6 heat treated, horizontal | 260 MPa11 | 276 MPa | 503 MPa | 324 MPa | 13 ksi | 193 MPa | 74 ksi | 29 MPa | > 85 MPa | 140 MPa | > 400 MPa | 276 MPa | 276 MPa | > 50 ksi | 70 MPa | 350 MPa | 50 MPa | > 110 MPa | 55 MPa | no data | 118 MPa | > 125 MPa | > 120 MPa | > 80 MPa | 350 MPa | 21 ksi | > 255 MPa | 28000 psi | > 414 MPa | no data | no data | no data |
| Tensile strength, as built, horizontal (XY) | 412 MPa12 | 310 MPa | 572 MPa | 469 MPa | 28 ksi | 228 MPa | 80 ksi | 88 MPa | 105 to 145 MPa | 300 MPa | > 460 MPa | 427 MPa | 427 MPa | > 62 ksi | 160 MPa | 420 MPa | 110 MPa | > 140 MPa | 124 MPa | 270 to 350 MPa | 300 MPa | 275 to 350 MPa | 190 to 230 MPa | 190 to 260 MPa | 410 MPa | 27 ksi | > 300 MPa | 32000 psi | > 483 MPa | 180 to 195 MPa | no data | no data |
| Tensile strength, stress relieved, horizontal (XY) | 363 MPa13 | 310 MPa | 572 MPa | 469 MPa | 28 ksi | 228 MPa | 80 ksi | 88 MPa | 105 to 145 MPa | 300 MPa | > 460 MPa | 427 MPa | 427 MPa | > 62 ksi | 160 MPa | 420 MPa | 110 MPa | > 140 MPa | 124 MPa | 270 to 350 MPa | 300 MPa | 275 to 350 MPa | 190 to 230 MPa | 190 to 260 MPa | 410 MPa | 27 ksi | > 300 MPa | 32000 psi | > 483 MPa | 180 to 195 MPa | no data | no data |
| Tensile strength, T6 heat treated, horizontal | 320 MPa14 | 310 MPa | 572 MPa | 469 MPa | 28 ksi | 228 MPa | 80 ksi | 88 MPa | 105 to 145 MPa | 300 MPa | > 460 MPa | 427 MPa | 427 MPa | > 62 ksi | 160 MPa | 420 MPa | 110 MPa | > 140 MPa | 124 MPa | 270 to 350 MPa | 300 MPa | 275 to 350 MPa | 190 to 230 MPa | 190 to 260 MPa | 410 MPa | 27 ksi | > 300 MPa | 32000 psi | > 483 MPa | 180 to 195 MPa | no data | no data |
| Elongation at failure, as built, horizontal (XY) | 5 %15 | 17 % | 11 % | 19 % | 25 % | 12 % | 8 % | 50 to 65 % | 4 to 8 % | 16 % | > 6 % | 18 % | 18 % | > 6 % | 12 % | > 5 % | 25 % | > 8 % | 12 % | > 2 % | 20 % | > 12 % | 4 to 12 % | > 12 % | 4 % | 8 % | > 9 % | > 8 % | > 7 % | > 1 % | no data | no data |
| Elongation at failure, stress relieved, horizontal (XY) | 7 %16 | 17 % | 11 % | 19 % | 25 % | 12 % | 8 % | 50 to 65 % | 4 to 8 % | 16 % | > 6 % | 18 % | 18 % | > 6 % | 12 % | > 5 % | 25 % | > 8 % | 12 % | > 2 % | 20 % | > 12 % | 4 to 12 % | > 12 % | 4 % | 8 % | > 9 % | > 8 % | > 7 % | > 1 % | no data | no data |
| Elongation at break A, T6 heat treated, horizontal | 11 %17 | 17 % | 11 % | 19 % | 25 % | 12 % | 8 % | 50 to 65 % | 4 to 8 % | 16 % | > 6 % | 18 % | 18 % | > 6 % | 12 % | > 5 % | 25 % | > 8 % | 12 % | > 2 % | 20 % | > 12 % | 4 to 12 % | > 12 % | 4 % | 8 % | > 9 % | > 8 % | > 7 % | > 1 % | no data | no data |
| Fatigue strength, as manufactured, 20 million cycles | 110 MPa20 | 96.5 MPa | 158 MPa | 138 MPa | 117 MPa | 117 MPa | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
Why choose it, and why not
Good for
- Light printed structures that need high yield strength as built: 275±8 MPa horizontal (AddUp).
- Heat-conducting parts that can be T6 heat treated: 155 W/m*K horizontal (EOS).
Watch out for
- As built, the horizontal elongation is only 5±2 % (AddUp), so brittle failure is a risk for unheated parts.
- Strength depends on build direction and heat treatment; quote the condition with every number.
- No corrosion rate was recorded: the 0.1 M NaCl study prints no numerical result in its text.
AlSi10Mg is a printable, lightweight aluminium alloy whose strength depends on build direction and heat treatment. As built it is strong but brittle, and T6 gives the best elongation. This profile has no printed corrosion rate and no space flight data.
Technical details
For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.
Other names and standards
The same grade under other systems, as datasheets and standards print them. Each code was checked against the page it comes from.
| System | Codes |
|---|---|
| EN name | AC-43000 |
| ASTM | F3318 (specification for AlSi10Mg for additive manufacturing) |
| Trade name | EOS Aluminium AlSi10Mg |
Notes
The method, full conditions and any caveat for the numbered rows above.
| # | Measurement | Method | Conditions | Caveat |
|---|---|---|---|---|
| 1 | Density, EOS M 290 process (30 µm layers) | Lower bound printed in a process data sheet; the sheet gives no sample count for this row | process EOS M 290, 30 µm layer, EOS AlSi10Mg powdertemperature not statedmeasure EN ISO 3369, average densityprinted ≥ 2.67 g/cm³ | — |
| 2 | Thermal conductivity, as manufactured, horizontal direction | Value printed in a process data sheet; test standard EN ISO 22007-2 | process EOS M 290, 30 µm, as manufactured (no heat treatment)orientation horizontaltemperature not statedunit in source W/m*K | — |
| 3 | Thermal conductivity, T6 heat treated, horizontal direction | Value printed in a process data sheet; test standard EN ISO 22007-2 | process EOS M 290, 30 µm, EOS T6 heat treatmentorientation horizontaltemperature not statedunit in source W/m*K | The same table prints further orientation and condition rows for thermal conductivity; only the horizontal rows are recorded here. |
| 4 | Typical electrical conductivity, as manufactured, horizontal | Typical value printed in a process data sheet; test standard ASTM E1004-17 | process EOS M 290, 30 µm, as manufacturedorientation horizontalunit in source %IACS | — |
| 5 | Typical electrical conductivity, T6 heat treated, horizontal | Typical value printed in a process data sheet; test standard ASTM E1004-17 | process EOS M 290, 30 µm, EOS T6 heat treatmentorientation horizontalunit in source %IACS | — |
| 6 | Modulus of elasticity, as built, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet (ASTM E8, minimum 27 samples across the build plate) | process AddUp FormUp 350, 50 µm layers, 20-63 µm powdercondition as builtdirection horizontal (XY)printed 72±3machined yes, before testing | — |
| 7 | Modulus of elasticity, stress relieved, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet (ASTM E8) | process AddUp FormUp 350, 50 µm layerscondition stress relieveddirection horizontal (XY)printed 77±4heat treatment stress relieved at 210°C for 2 hours in air (AddUp footnote 7) | — |
| 8 | Yield strength, as built, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet | process AddUp FormUp 350, 50 µm layerscondition as builtdirection horizontal (XY)printed 275±8measure ASTM E8 | — |
| 9 | Yield strength, as built, vertical (Z) | Mean printed with ± spread in a manufacturer data sheet | process AddUp FormUp 350, 50 µm layerscondition as builtdirection vertical (Z)printed 239±3measure ASTM E8 | The vertical value is 36 MPa below the horizontal value (275 MPa), which shows the build direction effect in the same sheet. |
| 10 | Yield strength, stress relieved, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet | process AddUp FormUp 350, 50 µm layerscondition stress relieved at 210°C for 2 hours in airdirection horizontal (XY)printed 232±2 | — |
| 11 | Yield strength, T6 heat treated, horizontal | Value printed in a process data sheet; the same sheet defines T99 as a lower-bound tolerance interval, and the table does not say which rows carry that label | process EOS M 290, 30 µm, EOS T6 (solution 530 °C for 30 minutes, water quench, ageing 165 °C for 6 hours)condition T6 heat treateddirection horizontaltest EN ISO 6892-1, room temperature, machined turned samples | — |
| 12 | Tensile strength, as built, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet | process AddUp FormUp 350, 50 µm layerscondition as builtdirection horizontal (XY)printed 412±38measure ASTM E8 | — |
| 13 | Tensile strength, stress relieved, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet | process AddUp FormUp 350, 50 µm layerscondition stress relieved at 210°C for 2 hours in airdirection horizontal (XY)printed 363±7 | — |
| 14 | Tensile strength, T6 heat treated, horizontal | Value printed in a process data sheet; same T99 labelling caveat as the T6 yield row | process EOS M 290, 30 µm, EOS T6 heat treatmentcondition T6 heat treateddirection horizontaltest EN ISO 6892-1, room temperature | — |
| 15 | Elongation at failure, as built, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet (ASTM E8) | process AddUp FormUp 350, 50 µm layerscondition as builtdirection horizontal (XY)printed 5±2 | — |
| 16 | Elongation at failure, stress relieved, horizontal (XY) | Mean printed with ± spread in a manufacturer data sheet (ASTM E8) | process AddUp FormUp 350, 50 µm layerscondition stress relieved at 210°C for 2 hours in airdirection horizontal (XY)printed 7±2 | — |
| 17 | Elongation at break A, T6 heat treated, horizontal | Value printed in a process data sheet; same T99 labelling caveat as the T6 yield row | process EOS M 290, 30 µm, EOS T6 heat treatmentcondition T6 heat treateddirection horizontaltest EN ISO 6892-1, room temperature | — |
| 18 | Brinell hardness HBW 2.5/62.5, as manufactured | Value printed in a process data sheet; hardness_brinell is not in the canonical property list | process EOS M 290, 30 µm, as manufacturedtest EN ISO 6506, HBW 2.5/62.5 | — |
| 19 | Brinell hardness HBW 2.5/62.5, T6 heat treated | Value printed in a process data sheet; hardness_brinell is not in the canonical property list | process EOS M 290, 30 µm, EOS T6 heat treatmenttest EN ISO 6506, HBW 2.5/62.5 | — |
| 20 | Fatigue strength, as manufactured, 20 million cycles | Value printed in a process data sheet; the sheet notes aluminium alloys have no fatigue limit, so the figure depends on geometry and surface finish | process EOS M 290, 30 µm, as manufactured (no heat treatment)cycles 20 milliontest ASTM E466-15, turned, fully reversedsample machined vertical and horizontal samples | — |
Corrosion and compatibility
What happens when it meets other materials and environments.
| Environment | Concern | What happens |
|---|---|---|
| Chloride solution, 0.1 M NaCl (laboratory electrochemistry) | not rated | A 2021 study of SLM AlSi10Mg tests as-built and polished surfaces in 0.1 M NaCl, but its printed text gives no corrosion potential or current density.1 |
| Manufacturer general statement on corrosion | not rated | AddUp describes AlSi10Mg as offering high corrosion resistance, but gives no test data for that claim.2 |
| # | Environment | Details | Test conditions |
|---|---|---|---|
| 1 | Chloride solution, 0.1 M NaCl (laboratory electrochemistry) | Frontiers in Chemical Engineering (2021) tested as-built and polished SLM AlSi10Mg in 0.1 M NaCl, and applied a stress-relieved heat treatment of 573 K for 2 h. The numerical polarisation results are in supplementary material that was not read, so no corrosion rate is recorded for this profile. | electrolyte 0.1 M NaClspecimen SLM AlSi10Mg, as-built, stress-relieved and polishedexposure electrochemical tests and 10 days immersion in 0.1 M NaCl at room temperature |
| 2 | Manufacturer general statement on corrosion | The AddUp sheet says the alloy 'offers high corrosion resistance and thermal conductivity'. The sheet gives no salt-spray, immersion or atmospheric test result, so the claim is recorded as a manufacturer statement only. | basis manufacturer statement, no test conditions printed |
Risks and side effects
Hazards to people, what happens when a cell overheats, and how the material is handled and stored.
For people
The hazard codes in the sources belong to aluminium metal and powder, not to the printed AlSi10Mg part.
- Powder form
- PubChem's record for aluminium lists H228, H250 and H261 with signal word Danger, including catching fire spontaneously in air and releasing flammable gas in contact with water.
If it fails
These are the failure routes the sources support, and none of them is a measured fatigue or fracture result for this alloy.
- Brittle as built
- In the AddUp sheet the as-built part elongates 5±2 % in the horizontal direction, against 7±2 % after stress relief.
- Build direction
- Yield strength as built is 239±3 MPa vertical and 275±8 MPa horizontal, so the vertical direction is the weaker one.
Handling and storage
- Specify the condition
- The strength of the same alloy changes with heat treatment: 275±8 MPa yield as built, 232±2 MPa after stress relief, and 260 MPa yield after EOS T6.
Test details
The original wording and numbers from the sources, for readers who want them.
Failure risks
| Failure | Trigger and consequence |
|---|---|
| Low ductility as builtmoderate severity | Part used in the as-built condition under tensile load in the horizontal directionThe AddUp sheet gives 5±2 % elongation at failure as built, against 7±2 % after stress relief, so the as-built part has little stretch before fracture. |
| Build direction strength losslow severity | Load carried in the vertical (Z) direction of the buildYield strength as built is 239±3 MPa vertical against 275±8 MPa horizontal in the AddUp sheet. The sheet does not give a fatigue or fracture result by direction. |
Handling and storage
- Specify the heat treatment with the part. The EOS sheet describes T6 as solution annealing and artificial ageing, and gives different tensile and yield values as built and after T6.
- The AddUp sheet states that the stress relief specimens were held at 210°C for 2 hours in air before testing.
Supply and geography
How common the raw materials are and where they come from.
Aluminium smelter production (for the metal used in AlSi10Mg)
- Top producers (2025)
- China, Russia, Canada, India, United States
- Recycling
- USGS: aluminum recovered from purchased scrap in the United States was about 3.6 million tons in 2025, of which about 56% came from new scrap and 44% from old scrap.
- Substitutes
- USGS: Copper can replace aluminum in electrical and heat-exchange applications. Composites, magnesium, steel and titanium can substitute for aluminum in ground transportation uses.
Documents
Datasheets, safety data sheets, papers and standards you can open.
Full record
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spore: profile
id: aluminium-alsi10mg
spore_version: 0.2
family: aluminium-alloys
name: AlSi10Mg (additive manufacturing aluminium)
abbreviation: AlSi10Mg
role: structural alloy for laser powder bed fusion
category: metals
type: aluminium
summary: |
AlSi10Mg is an aluminium alloy with about 9 to 11 wt% silicon and 0.20 to 0.45 wt% magnesium, sold as powder for laser powder bed fusion printing; AddUp's sheet lists "Si 9.0-11.0" and "Mg 0.20-0.45" in its composition table. Printed parts from an AddUp FormUp 350 build reach a horizontal (XY) yield strength of 275 MPa as built and 232 MPa after stress relief, but only 5 % elongation as built. An EOS M 290 build of 30 µm layers, heat treated to T6, reaches a horizontal tensile strength of 320 MPa with 11 % elongation at break.
best_for: Printed load-bearing aluminium parts where light weight and strength matter and a T6 heat treatment is acceptable (EOS T6 gives 320 MPa tensile and 11 % elongation horizontal)
weakest_at: Ductility as built (5 % elongation in the AddUp XY direction), and strength that varies with build direction (239 MPa vertical against 275 MPa horizontal yield as built)
identity:
formula: Aluminium alloy, Al balance with 9.0-11.0 wt% Si and 0.20-0.45 wt% Mg (AddUp composition table)
source: addup-alsi10mg
where: Chemical Composition table, rows Element and Weight (%); alloy name and EN AC-43000 / ASTM F3318 wording on the first page
designations:
- system: ASTM
code: F3318
note: specification for AlSi10Mg for additive manufacturing
source: addup-alsi10mg
where: First page, line stating the alloy chemical composition complies with ASTM F3318 and EN AC-43000
- system: EN name
code: AC-43000
source: addup-alsi10mg
where: First page, same line as ASTM F3318
- system: Trade name
code: EOS Aluminium AlSi10Mg
source: eos-alsi10mg
where: Title of the process data sheet, EOS Aluminium AlSi10Mg for EOS M 290 | 30 µm
tags:
environments: []
stresses: []
applications:
- structures
- thermal-control
properties:
- benchmark: density
label: Density, EOS M 290 process (30 µm layers)
value: 2.67
bound: lower
unit: g/cm3
scope: material
conditions:
process: EOS M 290, 30 µm layer, EOS AlSi10Mg powder
temperature: not stated
measure: EN ISO 3369, average density
printed: ≥ 2.67 g/cm³
method: Lower bound printed in a process data sheet; the sheet gives no sample count for this row
status: ground
source: eos-alsi10mg
where: Density EN ISO 3369 table, row 30 µm, column Average Density
- benchmark: thermal_conductivity
label: Thermal conductivity, as manufactured, horizontal direction
value: 110
unit: W/m*K
scope: material
conditions:
process: EOS M 290, 30 µm, as manufactured (no heat treatment)
orientation: horizontal
temperature: not stated
unit_in_source: W/m*K
method: Value printed in a process data sheet; test standard EN ISO 22007-2
status: ground
source: eos-alsi10mg
where: Thermal Conductivity table, row As Manufactured, Horizontal
- benchmark: thermal_conductivity
label: Thermal conductivity, T6 heat treated, horizontal direction
value: 155
unit: W/m*K
scope: material
conditions:
process: EOS M 290, 30 µm, EOS T6 heat treatment
orientation: horizontal
temperature: not stated
unit_in_source: W/m*K
method: Value printed in a process data sheet; test standard EN ISO 22007-2
status: ground
note: The same table prints further orientation and condition rows for thermal conductivity; only the horizontal rows are recorded here.
source: eos-alsi10mg
where: Thermal Conductivity table, row Heat Treated, Horizontal, and EOS T6 heat treatment block
- benchmark: electrical_conductivity
label: Typical electrical conductivity, as manufactured, horizontal
value: 25
unit: '%IACS'
scope: material
conditions:
process: EOS M 290, 30 µm, as manufactured
orientation: horizontal
unit_in_source: '%IACS'
method: Typical value printed in a process data sheet; test standard ASTM E1004-17
status: ground
source: eos-alsi10mg
where: Electrical Conductivity table, row As Manufactured, Horizontal
- benchmark: electrical_conductivity
label: Typical electrical conductivity, T6 heat treated, horizontal
value: 44
unit: '%IACS'
scope: material
conditions:
process: EOS M 290, 30 µm, EOS T6 heat treatment
orientation: horizontal
unit_in_source: '%IACS'
method: Typical value printed in a process data sheet; test standard ASTM E1004-17
status: ground
source: eos-alsi10mg
where: Electrical Conductivity table, row Heat Treated, Horizontal, and EOS T6 heat treatment block
- benchmark: elastic_modulus
label: Modulus of elasticity, as built, horizontal (XY)
value: 72
unit: GPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers, 20-63 µm powder
condition: as built
direction: horizontal (XY)
printed: 72±3
machined: yes, before testing
method: Mean printed with ± spread in a manufacturer data sheet (ASTM E8, minimum 27 samples across the build plate)
status: ground
source: addup-alsi10mg
where: Mechanical Properties (cont.), row Modulus of Elasticity, Horizontal direction (XY), As-built column
- benchmark: elastic_modulus
label: Modulus of elasticity, stress relieved, horizontal (XY)
value: 77
unit: GPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: stress relieved
direction: horizontal (XY)
printed: 77±4
heat_treatment: stress relieved at 210°C for 2 hours in air (AddUp footnote 7)
method: Mean printed with ± spread in a manufacturer data sheet (ASTM E8)
status: ground
source: addup-alsi10mg
where: Mechanical Properties (cont.), row Modulus of Elasticity, Horizontal direction (XY), Stress relieved column
- benchmark: yield_strength
label: Yield strength, as built, horizontal (XY)
value: 275
unit: MPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: as built
direction: horizontal (XY)
printed: 275±8
measure: ASTM E8
method: Mean printed with ± spread in a manufacturer data sheet
status: ground
source: addup-alsi10mg
where: Mechanical Properties, row Yield strength (MPa), Horizontal direction (XY), As-built column
- benchmark: yield_strength
label: Yield strength, as built, vertical (Z)
value: 239
unit: MPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: as built
direction: vertical (Z)
printed: 239±3
measure: ASTM E8
method: Mean printed with ± spread in a manufacturer data sheet
status: ground
note: The vertical value is 36 MPa below the horizontal value (275 MPa), which shows the build direction effect in the same sheet.
source: addup-alsi10mg
where: Mechanical Properties, row Yield strength (MPa), Vertical direction (Z), As-built column
- benchmark: yield_strength
label: Yield strength, stress relieved, horizontal (XY)
value: 232
unit: MPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: stress relieved at 210°C for 2 hours in air
direction: horizontal (XY)
printed: 232±2
method: Mean printed with ± spread in a manufacturer data sheet
status: ground
source: addup-alsi10mg
where: Mechanical Properties, row Yield strength (MPa), Horizontal direction (XY), Stress relieved column
- benchmark: yield_strength
label: Yield strength, T6 heat treated, horizontal
value: 260
unit: MPa
scope: material
conditions:
process: EOS M 290, 30 µm, EOS T6 (solution 530 °C for 30 minutes, water quench, ageing 165 °C for 6 hours)
condition: T6 heat treated
direction: horizontal
test: EN ISO 6892-1, room temperature, machined turned samples
method: Value printed in a process data sheet; the same sheet defines T99 as a lower-bound tolerance interval, and the table does not say which rows carry that label
status: ground
source: eos-alsi10mg
where: Mechanical Properties Heat Treated table, row Horizontal, column Yield Strength [MPa]
- benchmark: ultimate_tensile_strength
label: Tensile strength, as built, horizontal (XY)
value: 412
unit: MPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: as built
direction: horizontal (XY)
printed: 412±38
measure: ASTM E8
method: Mean printed with ± spread in a manufacturer data sheet
status: ground
source: addup-alsi10mg
where: Mechanical Properties, row Tensile strength (MPa), Horizontal direction (XY), As-built column
- benchmark: ultimate_tensile_strength
label: Tensile strength, stress relieved, horizontal (XY)
value: 363
unit: MPa
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: stress relieved at 210°C for 2 hours in air
direction: horizontal (XY)
printed: 363±7
method: Mean printed with ± spread in a manufacturer data sheet
status: ground
source: addup-alsi10mg
where: Mechanical Properties, row Tensile strength (MPa), Horizontal direction (XY), Stress relieved column
- benchmark: ultimate_tensile_strength
label: Tensile strength, T6 heat treated, horizontal
value: 320
unit: MPa
scope: material
conditions:
process: EOS M 290, 30 µm, EOS T6 heat treatment
condition: T6 heat treated
direction: horizontal
test: EN ISO 6892-1, room temperature
method: Value printed in a process data sheet; same T99 labelling caveat as the T6 yield row
status: ground
source: eos-alsi10mg
where: Mechanical Properties Heat Treated table, row Horizontal, column Tensile Strength [MPa]
- benchmark: elongation
label: Elongation at failure, as built, horizontal (XY)
value: 5
unit: '%'
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: as built
direction: horizontal (XY)
printed: 5±2
method: Mean printed with ± spread in a manufacturer data sheet (ASTM E8)
status: ground
source: addup-alsi10mg
where: Mechanical Properties, row Elongation at failure (%), Horizontal direction (XY), As-built column
- benchmark: elongation
label: Elongation at failure, stress relieved, horizontal (XY)
value: 7
unit: '%'
scope: material
conditions:
process: AddUp FormUp 350, 50 µm layers
condition: stress relieved at 210°C for 2 hours in air
direction: horizontal (XY)
printed: 7±2
method: Mean printed with ± spread in a manufacturer data sheet (ASTM E8)
status: ground
source: addup-alsi10mg
where: Mechanical Properties, row Elongation at failure (%), Horizontal direction (XY), Stress relieved column
- benchmark: elongation
label: Elongation at break A, T6 heat treated, horizontal
value: 11
unit: '%'
scope: material
conditions:
process: EOS M 290, 30 µm, EOS T6 heat treatment
condition: T6 heat treated
direction: horizontal
test: EN ISO 6892-1, room temperature
method: Value printed in a process data sheet; same T99 labelling caveat as the T6 yield row
status: ground
source: eos-alsi10mg
where: Mechanical Properties Heat Treated table, row Horizontal, column Elongation at Break A [%]
- benchmark: hardness_brinell
label: Brinell hardness HBW 2.5/62.5, as manufactured
value: 114
unit: HBW
scope: material
conditions:
process: EOS M 290, 30 µm, as manufactured
test: EN ISO 6506, HBW 2.5/62.5
method: Value printed in a process data sheet; hardness_brinell is not in the canonical property list
status: ground
source: eos-alsi10mg
where: Hardness table, EN ISO 6506 As Manufactured, Value
- benchmark: hardness_brinell
label: Brinell hardness HBW 2.5/62.5, T6 heat treated
value: 105
unit: HBW
scope: material
conditions:
process: EOS M 290, 30 µm, EOS T6 heat treatment
test: EN ISO 6506, HBW 2.5/62.5
method: Value printed in a process data sheet; hardness_brinell is not in the canonical property list
status: ground
source: eos-alsi10mg
where: Hardness table, EN ISO 6506 Heat Treated, Value
- benchmark: fatigue_strength
label: Fatigue strength, as manufactured, 20 million cycles
value: 110
unit: MPa
scope: material
conditions:
process: EOS M 290, 30 µm, as manufactured (no heat treatment)
cycles: 20 million
test: ASTM E466-15, turned, fully reversed
sample: machined vertical and horizontal samples
method: Value printed in a process data sheet; the sheet notes aluminium alloys have no fatigue limit, so the figure depends on geometry and surface finish
status: ground
source: eos-alsi10mg
where: Fatigue table, As Manufactured, footnote HCF ASTM E466-15, 20 million cycles
corrosion:
- environment: Chloride solution, 0.1 M NaCl (laboratory electrochemistry)
headline: A 2021 study of SLM AlSi10Mg tests as-built and polished surfaces in 0.1 M NaCl, but its printed text gives no corrosion potential or current density.
effect: Frontiers in Chemical Engineering (2021) tested as-built and polished SLM AlSi10Mg in 0.1 M NaCl, and applied a stress-relieved heat treatment of 573 K for 2 h. The numerical polarisation results are in supplementary material that was not read, so no corrosion rate is recorded for this profile.
rating: unknown
conditions:
electrolyte: 0.1 M NaCl
specimen: SLM AlSi10Mg, as-built, stress-relieved and polished
exposure: electrochemical tests and 10 days immersion in 0.1 M NaCl at room temperature
source: frontiers-slm
where: Methods, electrochemical measurements and Table 1 surface conditions
- environment: Manufacturer general statement on corrosion
headline: AddUp describes AlSi10Mg as offering high corrosion resistance, but gives no test data for that claim.
effect: The AddUp sheet says the alloy 'offers high corrosion resistance and thermal conductivity'. The sheet gives no salt-spray, immersion or atmospheric test result, so the claim is recorded as a manufacturer statement only.
rating: unknown
conditions:
basis: manufacturer statement, no test conditions printed
source: addup-alsi10mg
where: General Material and Process Specification paragraph, first paragraph
risks:
hazards:
- text: Aluminium (the element, as the metal powder basis of AlSi10Mg) is flammable in powder form and reacts with water to release flammable gas. PubChem prints H228 (flammable solid), H250 (catches fire spontaneously if exposed to air) and H261 (in contact with water releases flammable gas) for aluminium, with signal word Danger. The AlSi10Mg powder sheet itself was not read for its own hazard statements.
ghs:
- H228
- H250
- H261
source: pubchem-al
where: GHS Classification section, GHS Hazard Statements and Signal
failure_risks:
- mode: Low ductility as built
trigger: Part used in the as-built condition under tensile load in the horizontal direction
consequence: The AddUp sheet gives 5±2 % elongation at failure as built, against 7±2 % after stress relief, so the as-built part has little stretch before fracture.
severity: moderate
source: addup-alsi10mg
where: Mechanical Properties, row Elongation at failure, Horizontal direction (XY)
- mode: Build direction strength loss
trigger: Load carried in the vertical (Z) direction of the build
consequence: Yield strength as built is 239±3 MPa vertical against 275±8 MPa horizontal in the AddUp sheet. The sheet does not give a fatigue or fracture result by direction.
severity: low
source: addup-alsi10mg
where: Mechanical Properties, row Yield strength, Vertical and Horizontal rows
side_effects: []
handling:
- text: Specify the heat treatment with the part. The EOS sheet describes T6 as solution annealing and artificial ageing, and gives different tensile and yield values as built and after T6.
source: eos-alsi10mg
where: EOS T6 Heat Treatment block and the As Manufactured and Heat Treated mechanical tables
- text: The AddUp sheet states that the stress relief specimens were held at 210°C for 2 hours in air before testing.
source: addup-alsi10mg
where: Footnote 7 under the Mechanical Properties table
mitigations: []
uses:
- application: structures
device: Laser powder bed fusion load-bearing parts
example: AddUp says AlSi10Mg offers good strength and dynamic properties with high weldability, and is suitable for load-bearing components; the sheet states it is widely used in the aerospace and automotive industries.
source: addup-alsi10mg
where: General Material and Process Specification paragraph
- application: thermal-control
device: Printed heat-spreading or heat-exchanger parts
example: EOS prints a thermal conductivity of 110 W/m*K horizontal as built and 155 W/m*K horizontal after T6 for its AlSi10Mg process.
source: eos-alsi10mg
where: Thermal Conductivity table
supply:
- subject: Aluminium smelter production (for the metal used in AlSi10Mg)
producers:
- country: China
production_thousand_t: 45000
year: 2025
- country: Russia
production_thousand_t: 3900
year: 2025
- country: Canada
production_thousand_t: 3300
year: 2025
- country: India
production_thousand_t: 4200
year: 2025
- country: United States
production_thousand_t: 660
year: 2025
critical_lists: []
recycling: 'USGS: aluminum recovered from purchased scrap in the United States was about 3.6 million tons in 2025, of which about 56% came from new scrap and 44% from old scrap.'
substitutes:
- 'USGS: Copper can replace aluminum in electrical and heat-exchange applications. Composites, magnesium, steel and titanium can substitute for aluminum in ground transportation uses.'
source: usgs-mcs2026-aluminum
where: World Smelter Production table, column 2025e (thousand tons, world total rounded 74,000); Recycling; Substitutes
story:
risk_groups:
- title: For people
lead: The hazard codes in the sources belong to aluminium metal and powder, not to the printed AlSi10Mg part.
level: 1
verdict: Powder is flammable
points:
- label: Powder form
line: PubChem's record for aluminium lists H228, H250 and H261 with signal word Danger, including catching fire spontaneously in air and releasing flammable gas in contact with water.
- title: If it fails
lead: These are the failure routes the sources support, and none of them is a measured fatigue or fracture result for this alloy.
points:
- label: Brittle as built
line: In the AddUp sheet the as-built part elongates 5±2 % in the horizontal direction, against 7±2 % after stress relief.
- label: Build direction
line: Yield strength as built is 239±3 MPa vertical and 275±8 MPa horizontal, so the vertical direction is the weaker one.
- title: Handling and storage
points:
- label: Specify the condition
line: 'The strength of the same alloy changes with heat treatment: 275±8 MPa yield as built, 232±2 MPa after stress relief, and 260 MPa yield after EOS T6.'
why: AlSi10Mg is an aluminium alloy with silicon and magnesium added, chosen because it prints well in laser powder bed fusion. AddUp's sheet lists "Si 9.0-11.0" and "Mg 0.20-0.45" in its composition table, and it describes the alloy as suitable for load-bearing parts. In a horizontal direction as built it has a yield strength of 275±8 MPa and a tensile strength of 412±38 MPa, but elongation of only 5±2 %. EOS's T6 heat treatment raises the horizontal elongation to 11 % and gives a tensile strength of 320 MPa.
uses:
- where: Load-bearing printed parts
line: AddUp describes the alloy as suitable for load-bearing components requiring low weight and high strength, and says it is widely used in the aerospace and automotive industries.
- where: Heat-conducting parts
line: EOS prints a thermal conductivity of 110 W/m*K horizontal as manufactured, and 155 W/m*K horizontal after T6 heat treatment.
can_do:
- label: Carry load as a printed part
line: horizontal yield strength 275±8 MPa and tensile strength 412±38 MPa as built (AddUp, ASTM E8).
- label: Conduct heat
line: 155 W/m*K horizontal after EOS T6 heat treatment, against 110 W/m*K as manufactured.
- label: Stay light
line: density at least 2.67 g/cm3 in the EOS 30 µm process (EN ISO 3369).
- label: Carry electricity poorly
line: 25 %IACS typical as manufactured and 44 %IACS after T6, horizontal, per EOS.
compare: In the AddUp sheet the as-built horizontal yield strength is 275±8 MPa and the vertical value is 239±3 MPa, so build direction changes strength by more than the stated spreads. EOS's T6 heat treatment gives 260 MPa yield and 320 MPa tensile horizontal, with elongation of 11 %, which is a different heat-treated state from the AddUp stress-relieved values. The two sheets use different builds (FormUp 350 at 50 µm and EOS M 290 at 30 µm), so compare them as examples of the process and heat treatment, not as one grade on one machine.
compare_rows:
- label: Density
benchmark: density
- label: Yield strength
benchmark: yield_strength
- label: Elongation
benchmark: elongation
handling:
- Specify the heat treatment with the part, since as-built, stress-relieved and T6 values differ.
- 'Name the build direction: the vertical yield strength is lower than the horizontal one in the AddUp data.'
good_for:
- 'Light printed structures that need high yield strength as built: 275±8 MPa horizontal (AddUp).'
- 'Heat-conducting parts that can be T6 heat treated: 155 W/m*K horizontal (EOS).'
watch_out:
- As built, the horizontal elongation is only 5±2 % (AddUp), so brittle failure is a risk for unheated parts.
- Strength depends on build direction and heat treatment; quote the condition with every number.
- 'No corrosion rate was recorded: the 0.1 M NaCl study prints no numerical result in its text.'
verdict: AlSi10Mg is a printable, lightweight aluminium alloy whose strength depends on build direction and heat treatment. As built it is strong but brittle, and T6 gives the best elongation. This profile has no printed corrosion rate and no space flight data.
recipe:
line: 'AlSi10Mg is an aluminium-silicon-magnesium alloy made as spherical powder (20-63 µm in the AddUp sheet) that is melted layer by layer in a laser powder bed fusion machine. The composition is the AddUp table: aluminium balance, silicon 9.0-11.0 wt%, magnesium 0.20-0.45 wt%, and small amounts of iron, manganese, titanium and others.'
parts:
- name: Aluminium
symbol: Al
share: Balance (AddUp composition table)
role: Matrix metal, the balance of the alloy per the AddUp composition table.
- name: Silicon
symbol: Si
share: 9.0-11.0 wt% (AddUp composition table)
role: Alloying element named in the alloy designation (AlSi10Mg), 9.0-11.0 wt% per the AddUp composition table.
- name: Magnesium
symbol: Mg
share: 0.20-0.45 wt% (AddUp composition table)
role: Alloying element named in the alloy designation (AlSi10Mg), 0.20-0.45 wt% per the AddUp composition table.
documents:
- title: AddUp Material Data Sheet, AlSi10Mg (FormUp 350, version US-10252023-0129)
type: datasheet
url: https://addupsolutions.com/wp-content/uploads/2023/10/AlSi10Mg-Material-Data-Sheet.pdf
year: 2023
- title: EOS Process Data Sheet, EOS Aluminium AlSi10Mg for EOS M 290, 30 µm (status 01.11.2026)
type: datasheet
url: https://www.eos.info/metal-solutions/data-sheets/aluminium/pds-eos-aluminium-alsi10mg-eos-m-290-30um
year: 2026
- title: 'USGS Mineral Commodity Summaries 2026: Aluminum'
type: report
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-aluminum.pdf
year: 2026
- title: 'PubChem compound record: Aluminum (CID 5359268), GHS classification and molecular weight'
type: database
url: https://pubchem.ncbi.nlm.nih.gov/compound/Aluminum
- title: Frontiers in Chemical Engineering, 2021, SLM AlSi10Mg corrosion study (DOI 10.3389/fceng.2021.734644)
type: paper
url: https://www.frontiersin.org/journals/chemical-engineering/articles/10.3389/fceng.2021.734644/full
year: 2021
- title: VDI 3405 Blatt 2.1, Material data sheet aluminium alloy AlSi10Mg (PBF-LB/M), 2020-08
type: standard
url: https://vdi.de/en/home/vdi-standards/details/vdi-3405-blatt-21-additive-manufacturing-processes-powder-bed-fusion-of-metal-with-laser-beam-pbf-lbm-material-data-sheet-aluminium-alloy-alsi10mg
year: 2020
gaps:
- 'The coefficient of thermal expansion is not recorded: the EOS sheet prints the values as ''20*10 -6 /K'', an exponent form that the verification cannot match, so the three temperature rows were left out.'
- AddUp's 'Generic Data' rows (thermal conductivity 120-160 W/m.k, melting range 550-600 °C, electrical resistivity, and coefficient of thermal expansion 21) are labelled as literature data and not as this grade's own results, so they are not recorded as properties.
- AddUp's theoretical density of 2.67 g/cm3 is marked as based on literature values, so it is not recorded; the EOS lower bound of 2.67 g/cm3 is used instead.
- The numerical corrosion results (potentials, current densities, polarisation resistance) of the 2021 SLM AlSi10Mg study are in supplementary material that was not read, and the text prints no rates.
- No NASA, ESA or flight data for AlSi10Mg was found in the sources read; no space flight environment is tagged.
- The USGS 2026 aluminum summary text extracted here does not show a critical minerals list entry for aluminium, so no critical-minerals row is recorded.
- The EOS gas tightness value (printed as '10*6 mbar l/s') uses an exponent-style print and is left out.
- The EOS T6 table does not say which rows carry the T99 tolerance label; the values are recorded as printed with that caveat in the method.
- UNS and AA numbers for AlSi10Mg were not printed in the sources read, so they are not listed as designations.
- The EOS and AddUp sheets use different machines and layer thicknesses (M 290 at 30 µm, FormUp 350 at 50 µm); the values are not directly comparable.
- Hardness is recorded under hardness_brinell, which is not in the canonical property list.
- Radiation, outgassing and atomic-oxygen data for AlSi10Mg were not looked up.
- VDI 3405 Blatt 2.1 (2020-08), the material data sheet standard for AlSi10Mg, was read for its title, coverage and date only; its page prints no property values, so no values are recorded from it. Its test values were not reachable on the page.
sources:
addup-alsi10mg:
title: AddUp Material Data Sheet, AlSi10Mg (FormUp 350, version US-10252023-0129)
url: https://addupsolutions.com/wp-content/uploads/2023/10/AlSi10Mg-Material-Data-Sheet.pdf
year: 2023
kind: datasheet
license: Manufacturer data sheet (cited, not reproduced)
eos-alsi10mg:
title: Process Data Sheet, EOS Aluminium AlSi10Mg for EOS M 290, 30 µm (status 01.11.2026)
id: EOS powder product no. 9011-0024; ASTM F3318-18 and DIN EN 1706 (EN AC-43000) compliance
url: https://www.eos.info/metal-solutions/data-sheets/aluminium/pds-eos-aluminium-alsi10mg-eos-m-290-30um
year: 2026
kind: datasheet
license: Manufacturer data sheet (cited, not reproduced)
usgs-mcs2026-aluminum:
title: Mineral Commodity Summaries 2026, Aluminum
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-aluminum.pdf
year: 2026
kind: report
license: public domain (USGS)
pubchem-al:
title: 'PubChem compound record: Aluminum (CID 5359268)'
id: CID 5359268
url: https://pubchem.ncbi.nlm.nih.gov/compound/Aluminum
kind: database
license: PubChem (NCBI), public domain; GHS data attributed to ECHA and others
pubchem-si:
title: 'PubChem compound record: Silicon (CID 5461123), molecular weight'
id: CID 5461123
url: https://pubchem.ncbi.nlm.nih.gov/rest/pug/compound/name/silicon/property/MolecularWeight,Title/JSON
kind: database
license: PubChem (NCBI), public domain
pubchem-mg:
title: 'PubChem compound record: Magnesium (CID 5462224), molecular weight'
id: CID 5462224
url: https://pubchem.ncbi.nlm.nih.gov/rest/pug/compound/name/magnesium/property/MolecularWeight,Title/JSON
kind: database
license: PubChem (NCBI), public domain
frontiers-slm:
title: 'Frontiers in Chemical Engineering, 2021: SLM AlSi10Mg corrosion and PEO coating study (DOI 10.3389/fceng.2021.734644)'
id: DOI 10.3389/fceng.2021.734644
url: https://www.frontiersin.org/journals/chemical-engineering/articles/10.3389/fceng.2021.734644/full
year: 2021
kind: paper
license: Open access (cited, not reproduced)
vdi-3405-2-1:
title: VDI 3405 Blatt 2.1, Material data sheet aluminium alloy AlSi10Mg (PBF-LB/M), 2020-08
url: https://vdi.de/en/home/vdi-standards/details/vdi-3405-blatt-21-additive-manufacturing-processes-powder-bed-fusion-of-metal-with-laser-beam-pbf-lbm-material-data-sheet-aluminium-alloy-alsi10mg
year: 2020
kind: standard
license: VDI standard page (cited, not reproduced)
license: CC-BY-4.0
updated: '2026-11-01'
review:
status: draft
method: assistant
checked_values: 20
unreachable: 0
caveats: 4
note: Values read by an AI assistant on 2026-11-01 from the AddUp and EOS PDFs and pages, and the USGS 2026 aluminum summary. Corrosion data are qualitative only. The EOS T99 tolerance caveat applies to its heat-treated rows.
References
Every number above carries a reference number. Click one to see the source and where in it the value comes from.
| # | Source | Type | Year | Used for |
|---|---|---|---|---|
| AddUp Material Data Sheet, AlSi10Mg (FormUp 350, version US-10252023-0129) | datasheet | 2023 | 15 values | |
| Process Data Sheet, EOS Aluminium AlSi10Mg for EOS M 290, 30 µm (status 01.11.2026) | datasheet | 2026 | 13 values | |
| Mineral Commodity Summaries 2026, Aluminum | report | 2026 | 1 value | |
| PubChem compound record: Aluminum (CID 5359268) | database | 1 value | ||
| PubChem compound record: Silicon (CID 5461123), molecular weight | database | 0 values | ||
| PubChem compound record: Magnesium (CID 5462224), molecular weight | database | 0 values | ||
| Frontiers in Chemical Engineering, 2021: SLM AlSi10Mg corrosion and PEO coating study (DOI 10.3389/fceng.2021.734644) | paper | 2021 | 1 value | |
| VDI 3405 Blatt 2.1, Material data sheet aluminium alloy AlSi10Mg (PBF-LB/M), 2020-08 | standard | 2020 | 0 values |
Updated