Aluminium alloy 5052 5052

Al-Mg alloy, UNS A95052

Also known as UNS A95052, ISO AlMg2.5, AA 5052, AMS 4004D, AMS A81596, AMS QQ-A-250/8

5052 is a wrought aluminium-magnesium alloy (UNS A95052) with 2.20 to 2.80 wt% magnesium.

12 sources · Updated 2026-10-24 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Strength by temper

13 ksi (O) to 37 ksi (H38) yield

Typical strength in H32

193 MPa yield, 228 MPa ultimate

Stiffness and weight

2.68 g/cc and 70.3 GPa

Fatigue

117 MPa at 500,000,000 cycles

Heat conduction

138 W/m-K at 77 °F

Recipe, share of the weight

  • Al balance; 95.7 to 97.7 wt% per the Clinton datasheetAluminium
  • Mg 2.2 to 2.8%Magnesium
  • Cr 0.15 to 0.35%Chromium
  • Si maximum 0.25Silicon
  • Fe maximum 0.40Iron
  • Cu maximum 0.10Copper
  • Mn maximum 0.10Manganese
  • Zn maximum 0.10Zinc

Best for

Welded sheet and tank or marine-style parts at medium strength, where the temper is named and checked (the datasheets rate its seawater resistance very good)

Weakest at

Strength depends on temper (yield 13 ksi annealed to 37 ksi in H38), and no measured seawater corrosion rate was found in the sources read

Risk at a glance

  • People No data. No hazard data recorded
  • If it fails Moderate. Core crushing under flatwise compression
  • Corrosion Low. The Smiths datasheet rates 5052-H32 very good against seawater and marine atmospheres.

Quick facts: 5052

Key properties of 5052
PropertyValueBasis
Density2.68 g/cm³1 sourced value
Yield strength89.6 to 255 MPa5 sourced values across conditions
Tensile strength193 to 290 MPa5 sourced values across conditions
Young's modulus70.3 GPa1 sourced value
Thermal conductivity138 W/(m·K)1 sourced value
Thermal expansion (CTE)24.8 ppm/K1 sourced value
Melting point607 to 649 °C1 sourced value

What is the density of Aluminium alloy 5052?

Aluminium alloy 5052 has a density of 2.68 g/cm³. The source and test conditions are listed in the properties table on this page.

What is the thermal conductivity of Aluminium alloy 5052?

Aluminium alloy 5052 has a thermal conductivity of 138 W/(m·K). The source and test conditions are listed in the properties table on this page.

What is the coefficient of thermal expansion of Aluminium alloy 5052?

Aluminium alloy 5052 has a coefficient of thermal expansion of 24.8 ppm/K. The source and test conditions are listed in the properties table on this page.

What is the melting point of Aluminium alloy 5052?

Aluminium alloy 5052 has a melting point of 607 to 649 °C. The source and test conditions are listed in the properties table on this page.

What is the yield strength of Aluminium alloy 5052?

Aluminium alloy 5052 has a yield strength of 89.6 to 255 MPa. The range covers 5 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What are the other names and codes for Aluminium alloy 5052?

Aluminium alloy 5052 is also written as UNS A95052, ISO AlMg2.5, AA 5052, AMS 4004D, AMS A81596, AMS QQ-A-250/8. Each code is printed in the source listed beside it in the designations table.

What is Aluminium alloy 5052 used for?

Uses recorded in the sources include Honeycomb core of composite sandwich panels for lightweight structures; Spacecraft structural materials list, next to 6061-T6, 6061-T651 and 7075; Aircraft fuel and oil lines, and fuel tanks.

Why it exists

Aluminium alloy 5052 is a wrought alloy, meaning it is worked into sheet, plate, tube or shapes. Its main addition is magnesium, at 2.2 to 2.8 wt%, with a little chromium. NASA says magnesium hardens the alloy and cold work adds strength, and the temper code (for example H32 or H38) records how much cold work was given. This profile covers the O, H32, H34 and H38 tempers and keeps them apart. The wider family is described on the [5XXX family page](/materials/aluminium-5xxx), which this page does not repeat. Datasheets rate the alloy very good against seawater, which is why marine parts appear among its listed uses.

Where it's used

Spacecraft structural materials

NASA's heritage presentation lists 5052-H32 among the aluminium alloys used for spacecraft structures, next to 6061 and 7075.

Honeycomb core of sandwich panels

5052 honeycomb is the core of many composite sandwich panels for light structures. NASA says the core matters most when off-axis loads act on it, and it recommends H38 or H39 for aerospace use.

Fuel and oil lines and tanks

The Clinton datasheet says the alloy is used for aircraft fuel and oil lines and fuel tanks.

Marine components and pressure vessels

A UK distributor datasheet lists marine components, containers and pressure vessels among typical applications.

Recipe

Al-Mg alloy, UNS A95052; composition limits in wt%: Mg 2.20 to 2.80, Cr 0.15 to 0.35, Si max 0.25, Fe max 0.40, Cu max 0.10, Mn max 0.10, Zn max 0.10, Al 95.7 to 97.7 (remainder)

Wrought aluminium-magnesium alloy with 2.2 to 2.8 wt% magnesium and 0.15 to 0.35 wt% chromium, aluminium as the balance. NASA says the magnesium hardens the alloy and cold work adds strength, and the H temper code records the cold work and the stabilising heat treatment that follows (NASA TM, p. 2).

What 5052 is made of
IngredientShare of the weightWhat it does
Aluminium Al balance; 95.7 to 97.7 wt% per the Clinton datasheet The matrix of the alloy. Its thin oxide film gives the corrosion resistance.
Magnesium Mg 2.2 to 2.8% Main strengthening element. NASA says the alloy is hardened by magnesium (NASA TM, p. 1).
Chromium Cr 0.15 to 0.35% Minor addition inside the composition limits; the AMS4004D chromium range is the same (NASA TM Table I).
Silicon Si maximum 0.25 Impurity, held to a maximum limit.
Iron Fe maximum 0.40 Impurity, held to a maximum limit.
Copper Cu maximum 0.10 Impurity, held to a maximum limit.
Manganese Mn maximum 0.10 Impurity, held to a maximum limit.
Zinc Zn maximum 0.10 Impurity, held to a maximum limit.

Weight shares are as printed in the sources.

What it can do

Strength by temper

13 ksi (O) to 37 ksi (H38) yield

Yield strength rises from 13 ksi annealed (O) through 28 ksi (H32), 31 ksi (H34) and 37 ksi (H38). Elongation falls over the same steps, from 25 % to 7 %. These are NASA's datasheet values, and each belongs to its own temper.

Typical strength in H32

193 MPa yield, 228 MPa ultimate

In the H32 temper the Aluminum Association typical yield strength is 193 MPa and the ultimate tensile strength is 228 MPa. The datasheet marks these not for design. Elongation is 12 % at 1.59 mm thickness and 18 % on a 12.7 mm round specimen.

Stiffness and weight

2.68 g/cc and 70.3 GPa

Density is 2.68 g/cc and the modulus of elasticity is 70.3 GPa (H32, average of tension and compression).

Fatigue

117 MPa at 500,000,000 cycles

The fatigue strength is 117 MPa after 500,000,000 cycles of completely reversed stress, in an RR Moore test on H32 material.

Heat conduction

138 W/m-K at 77 °F

Thermal conductivity is 138 W/m-K at 77 °F.

Thermal expansion

24.8 µm/m-°C

Between 20 and 200 °C the mean coefficient of thermal expansion is 24.8 µm/m-°C, which is the same as ppm/K.

How it compares

The record supports only a limited comparison. This profile holds no strength or price figures for other alloys read in this run, so it does not rank 5052 against them. The USGS lists composites, magnesium, steel and titanium as substitutes for aluminium in ground transport, and copper for electrical and heat-exchange uses. The sibling heat-treatable alloy page is linked from the [5XXX family page](/materials/aluminium-5xxx), which holds the wider series.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Other materials are shown beside it; each was measured under its own conditions, so open its page before comparing closely. Compare every grade in the family.

Benchmarks
Measurement505260617075-T620245XXX2195 (Al-Cu-Li)Al10502011201420172017A221923192618A300331034047501950565083AlMg2AlMg36013606360826101AA7050AA8011Au-Al IMCsAl master alloys
Thermal behavior and safety
Thermal conductivity, typical, H32138 W/m-K20167 W/(m·K)130 W/m·K121 W/m-K138 W/(m·K)no data220 W/(m·K)229 W/m.K140 W/m.K138 W/(m·K)140 W/m.K140 W/m.K130 W.m/m2.°Cno data147 W/m.K190 W/m.K160 W/m.Kno data110 to 140 W/(m·K)109 to 117 W/(m·K)121 W/(m·K)138 W/(m·K)140 to 160 W/(m·K)164 W/(m·K)200 W/(m·K)180 W/(m·K)no data154 W/(m·K)210 to 220 W/(m·K)no datano data
Melting range, solidus to liquidus, typicalTypical range listed in a datasheet607.2 to 649 °C22no data532 °Cno datano data1020 degF660 °C645 to 657 °C540 °C535 °C510 °C510 °C543 °C543 to 643 °C549 °C655 °C655 °C1068 to 1080 °F575 to 630 °C565 to 640 °C570 °C605 to 650 °C590 to 645 °C579 °C600 °C575 °C1090 °F490 °C640 to 655 °Cno data880 °C
Physical and electrical
Density, typical, H322.68 g/cc192.7 g/cm³2.8 Mg/m32.78 g/cc2.68 g/cm³0.096 lb/in32.7 g/cm³2.71 g/cm³2.82 g/cm³2.82 g/cm³2.79 g/cm³2.79 g/cm³2.84 g/cm³2.84 g/cm³2.76 g/cm³2.73 g/cm³2.73 g/cm³2.65 g/cm³2.64 g/cm³2.64 g/cm³2.65 g/cm³2.69 g/cm³2.67 g/cm³2.71 g/cm³2700 kg/m32.7 g/cm³0.097 lb/cu.in2.83 g/cm³2.71 g/cm³no datano data
Other measurements
Ultimate tensile strength, datasheet value, O (annealed)28 ksi1310 MPa572 MPa469 MPa228 MPa80 ksi88 MPa105 to 145 MPa300 MPa> 460 MPa427 MPa427 MPa> 62 ksi160 MPa420 MPa110 MPa> 140 MPa124 MPa270 to 350 MPa300 MPa275 to 350 MPa190 to 230 MPa190 to 260 MPa410 MPa27 ksi> 300 MPa32000 psi> 483 MPa180 to 195 MPano datano data
Yield strength, datasheet value, O (annealed)13 ksi2276 MPa503 MPa324 MPa193 MPa74 ksi29 MPa> 85 MPa140 MPa> 400 MPa276 MPa276 MPa> 50 ksi70 MPa350 MPa50 MPa> 110 MPa55 MPano datano data> 125 MPa> 120 MPa> 80 MPa350 MPa21 ksi> 255 MPa28000 psi> 414 MPano datano datano data
Elongation at break, datasheet value, O (annealed)25 %317 %11 %19 %12 %8 %50 to 65 %4 to 8 %16 %> 6 %18 %18 %> 6 %12 %> 5 %25 %> 8 %12 %> 2 %20 %> 12 %4 to 12 %> 12 %4 %8 %> 9 %> 8 %> 7 %> 1 %no datano data
Ultimate tensile strength, datasheet value, H3233 ksi4310 MPa572 MPa469 MPa228 MPa80 ksi88 MPa105 to 145 MPa300 MPa> 460 MPa427 MPa427 MPa> 62 ksi160 MPa420 MPa110 MPa> 140 MPa124 MPa270 to 350 MPa300 MPa275 to 350 MPa190 to 230 MPa190 to 260 MPa410 MPa27 ksi> 300 MPa32000 psi> 483 MPa180 to 195 MPano datano data
Yield strength, datasheet value, H3228 ksi5276 MPa503 MPa324 MPa193 MPa74 ksi29 MPa> 85 MPa140 MPa> 400 MPa276 MPa276 MPa> 50 ksi70 MPa350 MPa50 MPa> 110 MPa55 MPano datano data> 125 MPa> 120 MPa> 80 MPa350 MPa21 ksi> 255 MPa28000 psi> 414 MPano datano datano data
Elongation at break, datasheet value, H3212 %617 %11 %19 %12 %8 %50 to 65 %4 to 8 %16 %> 6 %18 %18 %> 6 %12 %> 5 %25 %> 8 %12 %> 2 %20 %> 12 %4 to 12 %> 12 %4 %8 %> 9 %> 8 %> 7 %> 1 %no datano data
Ultimate tensile strength, datasheet value, H3438 ksi7310 MPa572 MPa469 MPa228 MPa80 ksi88 MPa105 to 145 MPa300 MPa> 460 MPa427 MPa427 MPa> 62 ksi160 MPa420 MPa110 MPa> 140 MPa124 MPa270 to 350 MPa300 MPa275 to 350 MPa190 to 230 MPa190 to 260 MPa410 MPa27 ksi> 300 MPa32000 psi> 483 MPa180 to 195 MPano datano data
Yield strength, datasheet value, H3431 ksi8276 MPa503 MPa324 MPa193 MPa74 ksi29 MPa> 85 MPa140 MPa> 400 MPa276 MPa276 MPa> 50 ksi70 MPa350 MPa50 MPa> 110 MPa55 MPano datano data> 125 MPa> 120 MPa> 80 MPa350 MPa21 ksi> 255 MPa28000 psi> 414 MPano datano datano data
Elongation at break, datasheet value, H3410 %917 %11 %19 %12 %8 %50 to 65 %4 to 8 %16 %> 6 %18 %18 %> 6 %12 %> 5 %25 %> 8 %12 %> 2 %20 %> 12 %4 to 12 %> 12 %4 %8 %> 9 %> 8 %> 7 %> 1 %no datano data
Ultimate tensile strength, datasheet value, H3842 ksi10310 MPa572 MPa469 MPa228 MPa80 ksi88 MPa105 to 145 MPa300 MPa> 460 MPa427 MPa427 MPa> 62 ksi160 MPa420 MPa110 MPa> 140 MPa124 MPa270 to 350 MPa300 MPa275 to 350 MPa190 to 230 MPa190 to 260 MPa410 MPa27 ksi> 300 MPa32000 psi> 483 MPa180 to 195 MPano datano data
Yield strength, datasheet value, H3837 ksi11276 MPa503 MPa324 MPa193 MPa74 ksi29 MPa> 85 MPa140 MPa> 400 MPa276 MPa276 MPa> 50 ksi70 MPa350 MPa50 MPa> 110 MPa55 MPano datano data> 125 MPa> 120 MPa> 80 MPa350 MPa21 ksi> 255 MPa28000 psi> 414 MPano datano datano data
Elongation at break, datasheet value, H387 %1217 %11 %19 %12 %8 %50 to 65 %4 to 8 %16 %> 6 %18 %18 %> 6 %12 %> 5 %25 %> 8 %12 %> 2 %20 %> 12 %4 to 12 %> 12 %4 %8 %> 9 %> 8 %> 7 %> 1 %no datano data
Ultimate tensile strength, typical, H32228 MPa13310 MPa572 MPa469 MPa228 MPa80 ksi88 MPa105 to 145 MPa300 MPa> 460 MPa427 MPa427 MPa> 62 ksi160 MPa420 MPa110 MPa> 140 MPa124 MPa270 to 350 MPa300 MPa275 to 350 MPa190 to 230 MPa190 to 260 MPa410 MPa27 ksi> 300 MPa32000 psi> 483 MPa180 to 195 MPano datano data
Yield strength, typical, H32193 MPa14276 MPa503 MPa324 MPa193 MPa74 ksi29 MPa> 85 MPa140 MPa> 400 MPa276 MPa276 MPa> 50 ksi70 MPa350 MPa50 MPa> 110 MPa55 MPano datano data> 125 MPa> 120 MPa> 80 MPa350 MPa21 ksi> 255 MPa28000 psi> 414 MPano datano datano data
Elongation at break, typical, H32, 1.59 mm thickness12 %1517 %11 %19 %12 %8 %50 to 65 %4 to 8 %16 %> 6 %18 %18 %> 6 %12 %> 5 %25 %> 8 %12 %> 2 %20 %> 12 %4 to 12 %> 12 %4 %8 %> 9 %> 8 %> 7 %> 1 %no datano data
Elongation at break, typical, H32, 12.7 mm round specimen18 %1617 %11 %19 %12 %8 %50 to 65 %4 to 8 %16 %> 6 %18 %18 %> 6 %12 %> 5 %25 %> 8 %12 %> 2 %20 %> 12 %4 to 12 %> 12 %4 %8 %> 9 %> 8 %> 7 %> 1 %no datano data
Modulus of elasticity, typical, H3270.3 GPa1768.9 GPa71 GPa73.1 GPa70.3 GPa11 MSI69 GPa69000 MPa70 GPa71 GPa72 GPa72 GPa73.8 x10^3 N/mm2no data71 GPa69.5 GPa69.5 GPano data70 GPa71 GPa72 GPa70 GPa70 GPa71 GPa69.5 GPa70 GPano data71.5 GPa70 GPano datano data
Fatigue strength at 500,000,000 cycles, typical, H32Value listed in a datasheet117 MPa1896.5 MPa158 MPa138 MPa117 MPano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
Shear modulus, H32Value listed in a datasheet25.9 GPano data3.9 10^3 ksino datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
Poisson's ratio, H32Value listed in a datasheet0.33 -no data0.33 -no datano datano datano datano datano datano datano datano data0.33 -no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
Mean coefficient of thermal expansion, 20 to 200 °C, H32Value listed in a datasheet24.8 µm/m-°C2123.6 ppm/K23.4 µm/m·K23.2 ppm/K24 ppm/Kno data22.5 ppm/K23.5 x10-6/K21.4 µm/m.°C23 ppm/K22.9 µm/(m·°C)22.9 µm/m.°C22.5 x10^-6 m/m.°Cno data21.6 µm/m°C23.1 ppm/K23.1 x10-6/Kno datano data2.41×10^-5 1/K25 ppm/K23.8 µm/m/°C23.9 ppm/K21.7 µm/m°C23.5 ppm/K23.1 ppm/Kno data23.5 ppm/K2.35×10^-5 1/Kno datano data

Why choose it, and why not

Good for

  • Sheet and plate that needs medium strength, good weldability and seawater resistance (datasheet ratings), with the temper named.
  • Honeycomb core and fuel line or tank parts where the temper is fixed (NASA recommends H38 or H39 for aerospace).
  • Marine parts, on the strength of a datasheet claim of very good seawater resistance (not measured here).

Watch out for

  • Strength depends on temper. Yield runs from 13 ksi annealed to 37 ksi in H38, so always name the temper.
  • The datasheet strengths are Aluminum Association typicals marked not for design. No design allowables (MMPDS, ASTM B209 minimums) were read.
  • No measured seawater corrosion rate or galvanic result for 5052 was found, so the marine rating is not a measured value.
  • Chromium limits differ between sources: the Smiths datasheet gives a 0.25 % maximum, and the Clinton datasheet and the NASA table give 0.35 %.

5052 is a magnesium-hardened alloy whose strength is set by its temper, with a datasheet rating of very good seawater resistance. Name the temper on every order, and treat the seawater rating as a datasheet claim until a measured corrosion rate is read.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Other names and standards

The same grade under other systems, as datasheets and standards print them. Each code was checked against the page it comes from.

Other names and standards
SystemCodes
UNSA95052
ISOAlMg2.5
AA5052
AMS4004D (foil, strain hardened), A81596 (foil for sandwich construction), QQ-A-250/8 (plate and sheet)

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Ultimate tensile strength, datasheet value, O (annealed)Datasheet value tabulated by NASA (Table II); the authors did not test ittemper O (annealed)product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
2Yield strength, datasheet value, O (annealed)Datasheet value tabulated by NASA (Table II); the authors did not test ittemper O (annealed)product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
3Elongation at break, datasheet value, O (annealed)Datasheet value tabulated by NASA (Table II); the authors did not test ittemper O (annealed)product form bulk material (product form not stated)specimen not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
4Ultimate tensile strength, datasheet value, H32Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H32product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
5Yield strength, datasheet value, H32Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H32product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
6Elongation at break, datasheet value, H32Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H32product form bulk material (product form not stated)specimen not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
7Ultimate tensile strength, datasheet value, H34Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H34product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
8Yield strength, datasheet value, H34Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H34product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
9Elongation at break, datasheet value, H34Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H34product form bulk material (product form not stated)specimen not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
10Ultimate tensile strength, datasheet value, H38Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H38product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
11Yield strength, datasheet value, H38Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H38product form bulk material (product form not stated)temperature not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
12Elongation at break, datasheet value, H38Datasheet value tabulated by NASA (Table II); the authors did not test ittemper H38product form bulk material (product form not stated)specimen not statedbasis datasheet value that NASA cites from Metal Suppliers Online and Alcoa—
13Ultimate tensile strength, typical, H32Typical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)product form not statedtemperature not statedbasis Aluminum Association typical value, marked NOT FOR DESIGN—
14Yield strength, typical, H32Typical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)product form not statedtemperature not statedbasis Aluminum Association typical value, marked NOT FOR DESIGN—
15Elongation at break, typical, H32, 1.59 mm thicknessTypical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)specimen thickness 1.59 mm (0.0625 in)product form not statedbasis Aluminum Association typical value, marked NOT FOR DESIGN—
16Elongation at break, typical, H32, 12.7 mm round specimenTypical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)specimen round, diameter 12.7 mm (0.500 in)product form not statedbasis Aluminum Association typical value, marked NOT FOR DESIGN—
17Modulus of elasticity, typical, H32Typical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)basis Aluminum Association typical; average of tension and compression, compression about 2 % greater than tension (datasheet comment)—
18Fatigue strength at 500,000,000 cycles, typical, H32—temper H32 (datasheet title Aluminum 5052-H32)loading completely reversed stresstest RR Moore machine and specimencycles 5.00 x 10^8 (500,000,000)basis datasheet value, no basis comment printed—
19Density, typical, H32Typical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)temperature not statedbasis Aluminum Association typical—
20Thermal conductivity, typical, H32Typical value listed in a datasheet (Aluminum Association data)temper H32 (datasheet title Aluminum 5052-H32)temperature 77 °Fbasis Aluminum Association typical at 77 °F—
21Mean coefficient of thermal expansion, 20 to 200 °C, H32—temper H32 (datasheet title Aluminum 5052-H32)temperature range 20.0 to 200 °C (68.0 to 392 °F)unit in source µm/m-°C, equal to ppm/Kbasis no basis comment printed on this row—
22Melting range, solidus to liquidus, typical—basis Aluminum Association typical range for typical composition of wrought products 1/4 inch thickness or greatersolidus 607.2 °Cliquidus 649 °C—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Seawater and marine atmosphere (datasheet rating for H32) low The Smiths datasheet rates 5052-H32 very good against seawater and marine atmospheres.1
Atmospheres, no environment named (datasheet rating) low The Clinton datasheet also rates 5052-H32 very good for corrosion, without naming an environment.2
Sea water, stagnant and flowing (aluminium alloys in general, 1985 study) not rated Aluminium corrodes in sea water by different routes from sodium chloride solution, and faster flow reduces attack.3
Corrosion details
#EnvironmentDetailsTest conditions
1 Seawater and marine atmosphere (datasheet rating for H32) The datasheet lists very good corrosion resistance to seawater and to marine and industrial atmospheres, and names marine components among typical uses. It gives no exposure time, corrosion rate or pit depth. It is a distributor rating, not a test result. temper H32 (the datasheet says its properties are for H32)basis distributor rating, not a test result
2 Atmospheres, no environment named (datasheet rating) The material notes say the alloy has very good corrosion resistance, good workability, high fatigue strength and moderate strength. No environment, exposure time or rate is given. temper H32 (datasheet title Aluminum 5052-H32)basis general statement in the material notes
3 Sea water, stagnant and flowing (aluminium alloys in general, 1985 study) The 1985 Sea Grant report (Dexter and Hartt) found the corrosion processes on aluminium in seawater significantly different from those in sodium chloride solutions. Faster seawater flow, as in tidal and wind-driven currents, gives less corrosive conditions than stagnant water. The abstract covers aluminium alloys in general and does not name 5052. basis abstract of a 1985 report on aluminium alloys; 5052 is not named in the abstract

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

No supplier safety data sheet for 5052 was read in this run. The element-level PubChem GHS data for aluminium and magnesium is in the hazards list, but this profile records no toxicity or dust data for the alloy.

What the sources cover
The sources read describe corrosion, fatigue and temper behaviour, not health effects. Before cutting, grinding or welding, read the supplier's safety data sheet for the exact product.
Not covered
Hazard classification of 5052 as supplied, and of dust or fume from machining or welding, was not found in a source opened in this run.

If it fails

These failure routes come from the NASA technical memorandum, which tested honeycomb core and foil. They are test results, not field incident data.

Core crushing
In flatwise compression tests the maximum stress before a 5052 core buckled ranged from 165 to 219 psi, with two failure modes seen in the samples.
Softening during cure
A non-stabilised temper (H19 or H191) softens during panel cure. In the test, H39 foil lost about 10 % of its tensile strength after a 1 hour age at 400 °F and 15 % after 8 hours.
Seawater
The seawater rating is a datasheet claim. No measured rate or galvanic result for 5052 was read, so this profile cannot say how fast it corrodes in sea water.

Handling and storage

Temper
Name the temper on every order and check it on receipt. The report says honeycomb is often bought with no temper stated, and recommends H38 or H39 for aerospace use.
Annealing and hot work
The datasheet gives an annealing temperature of 343 °C (650 °F), with no hold needed, and hot working between 260 and 510 °C (500 and 950 °F).
Stabilising
H19 and H191 are not stabilised and should not be used in sandwich cures (NASA TM, p. 2).

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Core crushing under flatwise compressionmoderate severityOff-axis loads on a 5052 honeycomb core in a sandwich panelIn the NASA flatwise compression tests the maximum stress before buckling was 165 to 219 psi, with scatter and two failure modes. Samples aged 8 hours at 350 °F or 400 °F showed no clear change. The report calls one 400 °F result lower and says more study is needed to confirm an aging effect.
Softening during high-temperature curemoderate severityA non-stabilised temper (H19 or H191), or a stabilised H39 foil held at a high cure temperature for a long timeH39 foil aged at 400 °F lost about 10 % of its room temperature tensile strength after 1 hour and after 3 hours, and 15 % after 8 hours. At 350 °F the tensile properties were unchanged until the 8-hour age, which lost 6 %.

Handling and storage

  • Anneal at 343 °C (650 °F); holding at temperature is not required.
  • Hot work between 260 and 510 °C (500 and 950 °F).
  • Specify the temper on the order and verify it on receipt. The report says 5052 honeycomb is often bought with no temper stated, and recommends H38 or H39 for aerospace use.
  • Do not use H19 or H191 in sandwich composites, because they are not stabilised and will soften during panel cure.

Mitigations

  • Use a stabilised temper, H38 or H39, for aerospace core, as the report recommends.
  • Check the cure schedule against the temper. In the test, H39 foil aged 1 to 3 hours at 350 °F showed no change in tensile properties.

Supply and geography

How common the raw materials are and where they come from.

Aluminium (primary smelter production)

Top producers (2025)
China 60.8%, India 5.7%, Russia 5.3%, Canada 4.5%, United Arab Emirates 3.6%
Critical mineral lists
EU: listed
Recycling
USGS: in 2025 aluminium recovered from purchased scrap in the United States was about 3.6 million tons, and old-scrap recovery equalled about 28% of apparent consumption. US net import reliance was 60% in 2025e.
Substitutes
USGS: composites can substitute for aluminium in aircraft fuselages and wings; composites, magnesium, steel and titanium in ground transportation; copper in electrical and heat-exchange applications.

Bauxite (aluminium ore)

Top producers (2025)
Guinea 34.1%, Australia 22%, China 19.8%, Brazil 7.5%, India 5.7%
Critical mineral lists
EU: listed
Recycling
USGS: none.
Substitutes
USGS: bauxite is the only raw material used to produce alumina on a commercial scale in the United States; clay and other materials are technically feasible but not currently economically competitive.

Magnesium metal

USGS: magnesium resources range from large to virtually unlimited and are globally widespread; magnesium could be recovered from seawater along world coastlines.

Top producers (2025)
China 86.4%, Russia 5.5%, Brazil 1.8%, Israel 1.8%, Turkey 1.4%
Critical mineral lists
EU: listed
Recycling
USGS: about 26,000 tons of secondary magnesium was recovered from old scrap and 82,000 tons from new scrap in 2025; aluminium-base alloys took about 53% of the secondary magnesium recovered.
Substitutes
USGS: aluminum and zinc may substitute for magnesium in castings and wrought products; magnesium is lighter, but its high cost is a disadvantage relative to them.