Zeolite 5A molecular sieve 5A
Calcium-exchanged zeolite A, a crystalline aluminosilicate (CaA, the 5A form)
Also known as UOP RK-38, UOP ASRT, Grace MS 522, BASF 5A, 5A Purmol Powder
Zeolite 5A is the calcium form of zeolite A, a synthetic aluminosilicate with pores of 5 angstroms (Zeochem).
Evidence level
5 of 5
Flown or field-proven
- 0Predicted only. No one has made it, or no measurement exists.
- 1Calculated. Only calculated or predicted values from sources.
- 2Lab-measured. Measured properties with their conditions stated.
- 3Space-relevant tests. Measured in conditions relevant to space, such as vacuum or atomic oxygen.
- 4Ground-qualified. Qualified for an application on the ground.
- 5Flown or field-proven. Flight or field results exist.
Pore opening
5 angstroms
CO2 bed temperature
204 °C
Humid cycling
74.5 % per 1000 hours
Heating set point
204.4 °C
Recipe, share of the weight
- not statedSodium form of zeolite A (4A)
- Ca not statedCalcium
- not statedAluminosilicate framework (silicon, aluminium, oxygen)
Best for
Regenerable CO2 removal in thermal-swing beds such as the ISS CDRA, where the design operating temperature is 204 °C (NASA)
Weakest at
Dust from pellet breakdown under humid thermal cycling; in NASA's test the RK-38 bed pressure drop rose 74.5 % per 1000 hours at 1.38 mmHg inlet water vapour
Risk at a glance
- People High. Dust is the design limit for CDRA beds
- If it fails High. Dusting from pellet breakdown
- Corrosion Moderate. Water in the process gas broke the RK-38 5A pellets down into dust much faster than the ASRT product.
Why it exists
Zeolite 5A is the calcium form of zeolite A, a synthetic aluminosilicate with pores of 5 angstroms (Zeochem). It is the CO2 sorbent in the ISS CDRA, where NASA describes the removal beds as uniform packed beds of 5A zeolite. Its weakness is dust: under humid thermal cycling the pellets break down.
Where it's used
International Space Station
The ISS Carbon Dioxide Removal Assembly packs 5A zeolite into beds that capture cabin CO2. The beds are heated cyclically to drive the CO2 off again (NASA 2015).
Skylab
The Skylab regenerable CO2 removal bed held 5A zeolite as its CO2 layer, behind a 13X desiccant layer (NASA 2025).
Recipe
Calcium-exchanged zeolite A, a crystalline aluminosilicate (CaA, the 5A form)
Zeolite 5A is made from the sodium form of zeolite A by exchanging sodium for calcium. The sodium form is made by combining aqueous sodium silicate and sodium aluminate, then heating to activate it (Wikipedia, production section).
| Ingredient | Share of the weight | What it does |
|---|---|---|
| Sodium form of zeolite A (4A) | not stated | Starting sieve. Sodium is the exchangeable cation; the patent describes the 4A form as having a pore size of about 4 angstrom units. |
| Calcium Ca | not stated | Ion exchanged into the framework in place of sodium, which gives the 5A (CaA) form. |
| Aluminosilicate framework (silicon, aluminium, oxygen) | not stated | The crystal framework that forms the uniform pores. |
Weight shares are as printed in the sources.
What it can do
Pore opening
5 angstroms
measured
Zeochem prints the pore size of its calcium-form 5A powder as 5 angstroms.
CO2 bed temperature
204 °C
measured
NASA gives the design operating temperature of the ISS CDRA CO2 removal beds as 400°F (204°C).
Humid cycling
74.5 % per 1000 hours
measured
In NASA's hydrothermal test at 1.38 mmHg inlet water vapour, the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT.
Heating set point
204.4 °C
measured
The hydrothermal stability test heats the sorbent to 204.4 °C at 2.84 °C per minute, matching ISS CDRA ramp rates.
How it compares
Among the 5A products in NASA's hydrothermal test, RK-38 beds gained pressure drop faster than ASRT beds at every humidity level, so the product choice matters as much as the zeolite type. NASA's 2025 paper reports that a 13X zeolite was selected for the newer Four-Bed CO2 Scrubber for its overall superiority in strength, attrition resistance, hydrothermal stability and CO2 capacity, while 5A remains the CO2 sorbent of the original CDRA.
The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Other materials are shown beside it; each was measured under its own conditions, so open its page before comparing closely. Compare every grade in the family.
| Measurement | 5A | Al2O3 | BaTiO3 | BeO | CaTiO3 | RCF | CeO2 | CoO and Co3O4 | CuO, Cu2O | HfO2 | Fe2O3, Fe3O4 | LSM | PZT | MgO | NiO | Nb2O5 | Al2Si4O10(OH)2 | Ln2O3 | SiO | MgO-SiO2 | SnO2, ITO | TiO2 | WO3 | V2O5 | Y2O3 | ZnO | Mg-PSZ, ATZ, ZTA | YSZ |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Thermal behavior and safety | ||||||||||||||||||||||||||||
| Sorbent set point in the hydrothermal stability test | 204.4 °C3 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| Heating ramp to the test set point | 2.84 °C/min4 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| Temperature behavior | ||||||||||||||||||||||||||||
| Design operating temperature of the ISS CDRA CO2 removal beds | 204 °C2 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | 100 to 400 °C | no data | no data | no data | no data | no data |
| Other measurements | ||||||||||||||||||||||||||||
| Pore size of calcium-form 5A powder | 5 angstroms1 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP RK-38 bed pressure drop increase, low inlet water vapour | 15 % /1000 Hours5 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP RK-38 bed pressure drop increase, mid inlet water vapour | 62.8 % /1000 Hours6 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP RK-38 bed pressure drop increase, high inlet water vapour | 74.5 % /1000 Hours7 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP ASRT (5A) bed pressure drop increase, low inlet water vapour | 5.64 % /1000 Hours8 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP ASRT (5A) bed pressure drop increase, mid inlet water vapour | 9.49 % /1000 Hours9 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP ASRT (5A) bed pressure drop increase, high inlet water vapour | 6.65 % /1000 Hours10 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP RK-38 initial bed pressure drop, low inlet water vapour | 177 Pa11 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP RK-38 initial bed pressure drop, mid inlet water vapour | 185 Pa12 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP ASRT (5A) initial bed pressure drop, low inlet water vapour | 399 Pa13 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
| UOP ASRT (5A) initial bed pressure drop, mid inlet water vapour | 389 Pa14 | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data | no data |
Why choose it, and why not
Good for
- Regenerable CO2 removal in thermal-swing beds. NASA's ISS CDRA packs 5A zeolite into its CO2 beds and is the baseline for future crewed missions beyond low Earth orbit.
- Flight heritage. The ISS CDRA has used 5A zeolite, and the Skylab CO2 removal bed also held 5A zeolite (NASA 2025).
Watch out for
- Dust from humid cycling. In NASA's hydrothermal test the RK-38 bed pressure drop rose 74.5 % per 1000 hours at 1.38 mmHg inlet water vapour.
- Crush strength depends on water. NASA reports a clear sensitivity of pellet crush strength to absorbed water.
Zeolite 5A is the flight-proven CO2 sorbent of the ISS CDRA, but NASA ties its dust problem to humid thermal cycling, so humidity control is part of the design.
Technical details
For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.
Other names and standards
The same grade under other systems, as datasheets and standards print them. Each code was checked against the page it comes from.
| System | Codes |
|---|---|
| Trade name | UOP RK-38 (5A product used in the ISS CDRA), UOP ASRT (older 5A pellet product, no longer produced), Grace MS 522 (5A bead product), BASF 5A (5A bead product), 5A Purmol Powder (manufacturer powder, calcium form) |
Notes
The method, full conditions and any caveat for the numbered rows above.
| # | Measurement | Method | Conditions | Caveat |
|---|---|---|---|---|
| 1 | Pore size of calcium-form 5A powder | Manufacturer product-page statement of nominal pore size | form 5A Purmol Powder, calcium (Ca) formbasis nominal pore size printed by the manufacturer | — |
| 2 | Design operating temperature of the ISS CDRA CO2 removal beds | Design value stated in the NASA paper; flight hardware specification, not a measured test result | basis design operating temperature quoted as 400°F (204°C) for the on-orbit CDRA CO2 bedsconfiguration uniform packed beds of 5A zeolite with an embedded heating element | — |
| 3 | Sorbent set point in the hydrothermal stability test | Set point of the NASA Hydrothermal Stability Test thermal profile | segment Table 2 steps 2 and 3, sorbent temperaturecycle thermal profile matched to ISS CDRA ramp rates | — |
| 4 | Heating ramp to the test set point | Ramp rate set in the NASA Hydrothermal Stability Test profile | segment step 2 of the HST profile, heating to 204.4 °C | — |
| 5 | UOP RK-38 bed pressure drop increase, low inlet water vapour | Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation | sorbent UOP RK-38 (5A)inlet h2o pp 0.012 mmHgflow 1.38 slpmrun 1056 hour run | — |
| 6 | UOP RK-38 bed pressure drop increase, mid inlet water vapour | Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation | sorbent UOP RK-38 (5A)inlet h2o pp 0.70 mmHgflow 1.38 slpmrun 1056 hour run | — |
| 7 | UOP RK-38 bed pressure drop increase, high inlet water vapour | Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation | sorbent UOP RK-38 (5A)inlet h2o pp 1.38 mmHgflow 1.38 slpmrun 1056 hour run | — |
| 8 | UOP ASRT (5A) bed pressure drop increase, low inlet water vapour | Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation | sorbent UOP ASRT (5A)inlet h2o pp 0.012 mmHgflow 1.38 slpmrun 1056 hour run | — |
| 9 | UOP ASRT (5A) bed pressure drop increase, mid inlet water vapour | Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation | sorbent UOP ASRT (5A)inlet h2o pp 0.70 mmHgflow 1.38 slpmrun 1056 hour run | — |
| 10 | UOP ASRT (5A) bed pressure drop increase, high inlet water vapour | Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation | sorbent UOP ASRT (5A)inlet h2o pp 1.38 mmHgflow 1.38 slpmrun 1056 hour run | — |
| 11 | UOP RK-38 initial bed pressure drop, low inlet water vapour | Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point | sorbent UOP RK-38 (5A)inlet h2o pp 0.012 mmHgrun start of 1056 hour run | — |
| 12 | UOP RK-38 initial bed pressure drop, mid inlet water vapour | Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point | sorbent UOP RK-38 (5A)inlet h2o pp 0.70 mmHgrun start of 1056 hour run | — |
| 13 | UOP ASRT (5A) initial bed pressure drop, low inlet water vapour | Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point | sorbent UOP ASRT (5A)inlet h2o pp 0.012 mmHgrun start of 1056 hour run | — |
| 14 | UOP ASRT (5A) initial bed pressure drop, mid inlet water vapour | Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point | sorbent UOP ASRT (5A)inlet h2o pp 0.70 mmHgrun start of 1056 hour run | — |
Corrosion and compatibility
What happens when it meets other materials and environments.
| Environment | Concern | What happens |
|---|---|---|
| Humid process gas during thermal cycling (NASA hydrothermal test) | moderate | Water in the process gas broke the RK-38 5A pellets down into dust much faster than the ASRT product.1 |
| Water absorbed by the pellets before strength testing | moderate | Crush strength is sensitive to absorbed water.2 |
| # | Environment | Details | Test conditions |
|---|---|---|---|
| 1 | Humid process gas during thermal cycling (NASA hydrothermal test) | At 1.38 mmHg inlet water vapour the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT in the same run. NASA's 2025 paper calls RK-38 the product with the poorest hydrothermal stability on ISS. | cycle ISS CDRA-like heating and coolingrun 1056 hour run |
| 2 | Water absorbed by the pellets before strength testing | NASA reports a clear sensitivity of the pellet crush strength to absorbed water, which led to the hydrothermal test. | — |
Risks and side effects
Hazards to people, what happens when a cell overheats, and how the material is handled and stored.
For people
No GHS classification or safety data sheet for zeolite 5A was opened in this run.
- Dust
- NASA states that sorbent dust can critically impair moving parts and seals and can damage pumps and compressors in a spacecraft system.
For the spacecraft
NASA's CDRA history shows that dust is the failure mode the bed design must guard against.
- Humid cycling
- In the NASA hydrothermal test at 1.38 mmHg inlet water vapour, the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT beds.
- Crushing
- Some pellets crush at forces well below the average crush strength, so bed compaction must be limited (NASA 2025).
Test details
The original wording and numbers from the sources, for readers who want them.
Failure risks
| Failure | Trigger and consequence |
|---|---|
| Dusting from pellet breakdownhigh severity | Humid gas during repeated heating and coolingDust blinds screens, raises the pressure drop and can force a system shutdown and maintenance (NASA 2017). |
| Crushing of the weakest pelletsmoderate severity | Bed compaction force from the springsSome pellets crush at forces well below the average crush strength, which adds dust. |
Handling and storage
- Keep the sorbent away from humid gas during heating and cooling cycles. NASA lists humidity adsorbed in the 5A zeolite when it is heated as a suspected cause of the breakdown.
- Limit the compaction force so that the weakest pellets do not crush.
Mitigations
- Cylindrical beds in the SBAR system were a significant improvement in zeolite dust retention and in dust production compared with the rectangular CDRA beds.
Supply and geography
How common the raw materials are and where they come from.
Natural zeolite minerals (synthetic 5A is made from the 4A form, not mined)
No abundance figure for synthetic zeolite A was found in the sources opened. USGS reports world natural zeolite mine production by country for 2025 (estimated).
- Top producers (2025)
- Slovakia, Georgia, Korea, Republic of, China, Russia
- Recycling
- USGS: zeolites used for desiccation, gas absorbance, wastewater treatment and water purification may be reused after reprocessing; the quantity recycled was unavailable.
- Substitutes
- magnesium perchlorate; silica gel
Documents
Datasheets, safety data sheets, papers and standards you can open.
Full record
The complete spore, as stored. Free to reuse under CC-BY-4.0. Images keep the licence shown with each one.
Show the full YAML
spore: profile
id: zeolite-5a
spore_version: '0.2'
family: oxide-ceramics
name: Zeolite 5A molecular sieve
abbreviation: 5A
role: CO2 and water sorbent (molecular sieve)
category: ceramics
type: oxides
summary: Zeolite 5A is the calcium form of zeolite A, a synthetic aluminosilicate with pores of 5 angstroms (Zeochem). It is the CO2 sorbent in the ISS Carbon Dioxide Removal Assembly, whose beds are designed to operate at 204 °C (NASA). NASA's hydrothermal tests show that humid thermal cycling breaks the pellets into dust, and the RK-38 product broke down fastest.
best_for: Regenerable CO2 removal in thermal-swing beds such as the ISS CDRA, where the design operating temperature is 204 °C (NASA)
weakest_at: Dust from pellet breakdown under humid thermal cycling; in NASA's test the RK-38 bed pressure drop rose 74.5 % per 1000 hours at 1.38 mmHg inlet water vapour
identity:
formula: Calcium-exchanged zeolite A, a crystalline aluminosilicate (CaA, the 5A form)
source: nasa-cdra-2017
where: Table 2 lists the 5Å products as CaA zeolite (UOP RK-38, UOP ASRT, Grace MS 522, BASF 5A)
designations:
- system: Trade name
code: UOP RK-38
note: 5A product used in the ISS CDRA
source: nasa-cdra-2017
where: Table 2, row UOP RK-38 (5Å, CaA zeolite, used in CDRA)
- system: Trade name
code: UOP ASRT
note: older 5A pellet product, no longer produced
source: nasa-cdra-2017
where: Table 2, row UOP ASRT 1995 and ASRT 2005; text says ASRT can no longer be produced
- system: Trade name
code: Grace MS 522
note: 5A bead product
source: nasa-cdra-2017
where: Table 2, row Grace MS 522 (5Å, CaA zeolite)
- system: Trade name
code: BASF 5A
note: 5A bead product
source: nasa-cdra-2017
where: Table 2, row BASF 5A (5Å, CaA zeolite)
- system: Trade name
code: 5A Purmol Powder
note: manufacturer powder, calcium form
source: zeochem-molecular-sieves
where: Molecular sieves page, 5A Purmol Powder entry
tags:
environments:
- low-earth-orbit
stresses:
- thermal-cycling
applications:
- habitats-and-suits
properties:
- benchmark: pore_diameter
label: Pore size of calcium-form 5A powder
value: 5
unit: angstroms
scope: material
conditions:
form: 5A Purmol Powder, calcium (Ca) form
basis: nominal pore size printed by the manufacturer
method: Manufacturer product-page statement of nominal pore size
status: ground
source: zeochem-molecular-sieves
where: 5A Purmol Powder entry on the molecular sieves page
- benchmark: operating_temperature
label: Design operating temperature of the ISS CDRA CO2 removal beds
value: 204
unit: °C
scope: material
conditions:
basis: design operating temperature quoted as 400°F (204°C) for the on-orbit CDRA CO2 beds
configuration: uniform packed beds of 5A zeolite with an embedded heating element
method: Design value stated in the NASA paper; flight hardware specification, not a measured test result
status: flight
source: nasa-cdra-2017
where: Section I (Introduction), paragraph after the Figure 1 caption
- benchmark: hydrothermal_test_temperature
label: Sorbent set point in the hydrothermal stability test
value: 204.4
unit: °C
scope: material
conditions:
segment: Table 2 steps 2 and 3, sorbent temperature
cycle: thermal profile matched to ISS CDRA ramp rates
method: Set point of the NASA Hydrothermal Stability Test thermal profile
status: ground
source: nasa-hst-2015
where: Table 2 (HST Sorbent Temperature Profile), steps 2 and 3
- benchmark: heating_ramp_rate
label: Heating ramp to the test set point
value: 2.84
unit: °C/min
scope: material
conditions:
segment: step 2 of the HST profile, heating to 204.4 °C
method: Ramp rate set in the NASA Hydrothermal Stability Test profile
status: ground
source: nasa-hst-2015
where: Table 2, step 2, Ramp Rate column
- benchmark: rk38_pressure_increase_low
label: UOP RK-38 bed pressure drop increase, low inlet water vapour
value: 15
unit: '% /1000 Hours'
scope: material
conditions:
sorbent: UOP RK-38 (5A)
inlet_h2o_pp: 0.012 mmHg
flow: 1.38 slpm
run: 1056 hour run
method: Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation
status: ground
source: nasa-hst-2015
where: Table 4, RK-38 Bed Pressure Drop, row 0.012, column % /1000 Hours
- benchmark: rk38_pressure_increase_mid
label: UOP RK-38 bed pressure drop increase, mid inlet water vapour
value: 62.8
unit: '% /1000 Hours'
scope: material
conditions:
sorbent: UOP RK-38 (5A)
inlet_h2o_pp: 0.70 mmHg
flow: 1.38 slpm
run: 1056 hour run
method: Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation
status: ground
source: nasa-hst-2015
where: Table 4, RK-38 Bed Pressure Drop, row 0.70, column % /1000 Hours
- benchmark: rk38_pressure_increase_high
label: UOP RK-38 bed pressure drop increase, high inlet water vapour
value: 74.5
unit: '% /1000 Hours'
scope: material
conditions:
sorbent: UOP RK-38 (5A)
inlet_h2o_pp: 1.38 mmHg
flow: 1.38 slpm
run: 1056 hour run
method: Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation
status: ground
source: nasa-hst-2015
where: Table 4, RK-38 Bed Pressure Drop, row 1.38, column % /1000 Hours
- benchmark: asrt_pressure_increase_low
label: UOP ASRT (5A) bed pressure drop increase, low inlet water vapour
value: 5.64
unit: '% /1000 Hours'
scope: material
conditions:
sorbent: UOP ASRT (5A)
inlet_h2o_pp: 0.012 mmHg
flow: 1.38 slpm
run: 1056 hour run
method: Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation
status: ground
source: nasa-hst-2015
where: Table 4, ASRT Bed Pressure Drop, row 0.012, column % /1000 Hours
- benchmark: asrt_pressure_increase_mid
label: UOP ASRT (5A) bed pressure drop increase, mid inlet water vapour
value: 9.49
unit: '% /1000 Hours'
scope: material
conditions:
sorbent: UOP ASRT (5A)
inlet_h2o_pp: 0.70 mmHg
flow: 1.38 slpm
run: 1056 hour run
method: Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation
status: ground
source: nasa-hst-2015
where: Table 4, ASRT Bed Pressure Drop, row 0.70, column % /1000 Hours
- benchmark: asrt_pressure_increase_high
label: UOP ASRT (5A) bed pressure drop increase, high inlet water vapour
value: 6.65
unit: '% /1000 Hours'
scope: material
conditions:
sorbent: UOP ASRT (5A)
inlet_h2o_pp: 1.38 mmHg
flow: 1.38 slpm
run: 1056 hour run
method: Hydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operation
status: ground
source: nasa-hst-2015
where: Table 4, ASRT Bed Pressure Drop, row 1.38, column % /1000 Hours
- benchmark: rk38_initial_pressure_low
label: UOP RK-38 initial bed pressure drop, low inlet water vapour
value: 177
unit: Pa
scope: material
conditions:
sorbent: UOP RK-38 (5A)
inlet_h2o_pp: 0.012 mmHg
run: start of 1056 hour run
method: Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point
status: ground
source: nasa-hst-2015
where: Table 4, RK-38 Bed Pressure Drop, row 0.012, column Initial Pressure
- benchmark: rk38_initial_pressure_mid
label: UOP RK-38 initial bed pressure drop, mid inlet water vapour
value: 185
unit: Pa
scope: material
conditions:
sorbent: UOP RK-38 (5A)
inlet_h2o_pp: 0.70 mmHg
run: start of 1056 hour run
method: Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point
status: ground
source: nasa-hst-2015
where: Table 4, RK-38 Bed Pressure Drop, row 0.70, column Initial Pressure
- benchmark: asrt_initial_pressure_low
label: UOP ASRT (5A) initial bed pressure drop, low inlet water vapour
value: 399
unit: Pa
scope: material
conditions:
sorbent: UOP ASRT (5A)
inlet_h2o_pp: 0.012 mmHg
run: start of 1056 hour run
method: Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point
status: ground
source: nasa-hst-2015
where: Table 4, ASRT Bed Pressure Drop, row 0.012, column Initial Pressure
- benchmark: asrt_initial_pressure_mid
label: UOP ASRT (5A) initial bed pressure drop, mid inlet water vapour
value: 389
unit: Pa
scope: material
conditions:
sorbent: UOP ASRT (5A)
inlet_h2o_pp: 0.70 mmHg
run: start of 1056 hour run
method: Initial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set point
status: ground
source: nasa-hst-2015
where: Table 4, ASRT Bed Pressure Drop, row 0.70, column Initial Pressure
corrosion:
- environment: Humid process gas during thermal cycling (NASA hydrothermal test)
headline: Water in the process gas broke the RK-38 5A pellets down into dust much faster than the ASRT product.
effect: At 1.38 mmHg inlet water vapour the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT in the same run. NASA's 2025 paper calls RK-38 the product with the poorest hydrothermal stability on ISS.
rating: moderate
conditions:
cycle: ISS CDRA-like heating and cooling
run: 1056 hour run
source: nasa-hst-2015
where: Table 4 and Section VI (Conclusion)
- environment: Water absorbed by the pellets before strength testing
headline: Crush strength is sensitive to absorbed water.
effect: NASA reports a clear sensitivity of the pellet crush strength to absorbed water, which led to the hydrothermal test.
rating: moderate
source: nasa-hst-2015
where: Section I (Introduction), second paragraph
risks:
hazards:
- text: No GHS classification or safety data sheet for zeolite 5A was opened in this run. NASA reports that sorbent dust can critically impair the operation of moving parts and seals and can damage pumps and compressors.
ghs: []
source: nasa-cdra-2017
where: Introduction, paragraph beginning 'The critical parameter for future systems'
failure_risks:
- mode: Dusting from pellet breakdown
trigger: Humid gas during repeated heating and cooling
consequence: Dust blinds screens, raises the pressure drop and can force a system shutdown and maintenance (NASA 2017).
severity: high
source: nasa-cdra-2017
where: Introduction, paragraph on dust as the critical parameter
- mode: Crushing of the weakest pellets
trigger: Bed compaction force from the springs
consequence: Some pellets crush at forces well below the average crush strength, which adds dust.
severity: moderate
source: nasa-cdra-dust-2025
where: Design lesson 5, 'Ensure compacting force will not crush weakest pellets'
side_effects: []
handling:
- text: Keep the sorbent away from humid gas during heating and cooling cycles. NASA lists humidity adsorbed in the 5A zeolite when it is heated as a suspected cause of the breakdown.
source: nasa-hst-2015
where: Abstract
- text: Limit the compaction force so that the weakest pellets do not crush.
source: nasa-cdra-dust-2025
where: Design lesson 5
mitigations:
- text: Cylindrical beds in the SBAR system were a significant improvement in zeolite dust retention and in dust production compared with the rectangular CDRA beds.
source: nasa-cdra-dust-2025
where: Section on the SBAR cylindrical beds
uses:
- application: habitats-and-suits
device: CO2 removal beds of the ISS Carbon Dioxide Removal Assembly
example: NASA describes the CDRA CO2 removal beds as uniform packed beds of 5A zeolite, with an embedded heating element and a design operating temperature of 400°F (204°C).
source: nasa-cdra-2017
where: Section I (Introduction), paragraph after the Figure 1 caption
- application: habitats-and-suits
device: Skylab regenerable CO2 removal bed, with 5A as the second layer behind a 13X desiccant layer
example: NASA's 2025 paper describes the Skylab bed as layered 13X zeolite and 5A zeolite, with 5A as the CO2 layer.
source: nasa-cdra-dust-2025
where: Background section, paragraph on the Skylab RCRS bed (near Figure 4)
supply:
- subject: Natural zeolite minerals (synthetic 5A is made from the 4A form, not mined)
abundance: No abundance figure for synthetic zeolite A was found in the sources opened. USGS reports world natural zeolite mine production by country for 2025 (estimated).
producers:
- country: Slovakia
year: 2025
- country: Georgia
year: 2025
- country: Korea, Republic of
year: 2025
- country: China
year: 2025
- country: Russia
year: 2025
critical_lists: []
recycling: 'USGS: zeolites used for desiccation, gas absorbance, wastewater treatment and water purification may be reused after reprocessing; the quantity recycled was unavailable.'
substitutes:
- magnesium perchlorate
- silica gel
source: usgs-zeolites-2026
where: World Mine Production and Reserves table, 2025e column in metric tons (Slovakia 280,000; Georgia 240,000; Korea, Republic of 160,000; China 150,000; Russia 130,000); Substitutes and Recycling sections
documents:
- title: 'NASA ICES-2015-200: Development of a Test for Evaluation of the Hydrothermal Stability of Sorbents used in Closed-Loop CO2 Removal Systems'
type: paper
url: https://ntrs.nasa.gov/api/citations/20150016501/downloads/20150016501.pdf
year: 2015
- title: 'NASA ICES-2017-188: Investigation of Desiccants and CO2 Sorbents for Exploration Systems 2016-2017'
type: paper
url: https://ntrs.nasa.gov/api/citations/20170008962/downloads/20170008962.pdf
year: 2017
- title: 'NASA: Advances in Zeolite CO2 Removal System Design for Dust Mitigation'
type: paper
url: https://ntrs.nasa.gov/api/citations/20250004920/downloads/ICES-2026-371.pdf
year: 2025
- title: 'NASA final report: Space Station Molecular Sieve Development (contract NAS8-36424)'
type: report
url: https://ntrs.nasa.gov/api/citations/19860021392/downloads/19860021392.pdf
year: 1986
- title: 'USGS Mineral Commodity Summaries 2026: Zeolites (natural)'
type: report
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-zeolites.pdf
year: 2026
- title: 'Zeochem: Molecular sieves product page (5A Purmol Powder)'
type: datasheet
url: https://www.zeochem.com/our-products/molecular-sieves
- title: 'Wikipedia: Molecular sieve'
type: database
url: https://en.wikipedia.org/wiki/Molecular_sieve
- title: 'US patent 3433588: Method for the preparation of 4 angstrom unit zeolites'
type: database
url: https://patents.google.com/patent/US3433588A/en
year: 1969
gaps:
- No GHS classification or safety data sheet for zeolite 5A was opened. The PubChem record returned a browser check, so the hazard entry rests on NASA's dust statement.
- No CAS number, UNS, EN, DIN or other standard designation for zeolite 5A was printed in a source opened in this run.
- Bulk density, adsorbed water and attrition for the 5A grade appear only in the Wikipedia table. Wikipedia is not used for values here, and no manufacturer datasheet with those figures was opened.
- 'No crush strength for 5A pellets in text: NASA''s crush and attrition results are shown only as charts, which were not transcribed.'
- 'No CO2 capacity for 5A in text: NASA''s capacity results are shown in figures only.'
- The lowest-humidity row of the NASA hydrothermal test table prints its inlet water-vapour value with an exponent, so that row was left out.
- Melting point, crystal density, surface area and thermal conductivity were not searched in this run.
- The earlier NASA final report is a scanned document with garbled text. It is cited only for a 5A carbon dioxide retention test; no numbers from it were recorded.
- Custom benchmark names were used for the test rows (pore_diameter, operating_temperature, hydrothermal_test_temperature, heating_ramp_rate, and the pressure-rise and initial-pressure rows). None is in spores/property-canon.yaml.
- Critical-mineral status for zeolite was not checked against the USGS final list. The USGS chapter was opened, but its critical-minerals table was not.
- 'Producer shares were not calculated: USGS reports mine tonnage for natural zeolites, not output of synthetic 5A.'
- Terrestrial uses such as industrial drying and natural-gas dehydration appear in the Zeochem table but do not match the space application list, so they are not recorded as uses.
story:
why: 'Zeolite 5A is the calcium form of zeolite A, a synthetic aluminosilicate with pores of 5 angstroms (Zeochem). It is the CO2 sorbent in the ISS CDRA, where NASA describes the removal beds as uniform packed beds of 5A zeolite. Its weakness is dust: under humid thermal cycling the pellets break down.'
recipe:
line: Zeolite 5A is made from the sodium form of zeolite A by exchanging sodium for calcium. The sodium form is made by combining aqueous sodium silicate and sodium aluminate, then heating to activate it (Wikipedia, production section).
parts:
- name: Sodium form of zeolite A (4A)
role: Starting sieve. Sodium is the exchangeable cation; the patent describes the 4A form as having a pore size of about 4 angstrom units.
source: us-patent-3433588
where: Title and description of US 3433588
- name: Calcium
symbol: Ca
role: Ion exchanged into the framework in place of sodium, which gives the 5A (CaA) form.
source: wikipedia-molecular-sieve
where: Production section, 4A to 5A by cation exchange
- name: Aluminosilicate framework (silicon, aluminium, oxygen)
role: The crystal framework that forms the uniform pores.
source: wikipedia-molecular-sieve
where: Zeolites are almost always aluminosilicates
risk_groups:
- title: For people
verdict: No safety data sheet opened; dust is the stated hazard
lead: No GHS classification or safety data sheet for zeolite 5A was opened in this run.
points:
- label: Dust
line: NASA states that sorbent dust can critically impair moving parts and seals and can damage pumps and compressors in a spacecraft system.
- title: For the spacecraft
level: 3
verdict: Dust is the design limit for CDRA beds
lead: NASA's CDRA history shows that dust is the failure mode the bed design must guard against.
points:
- label: Humid cycling
line: In the NASA hydrothermal test at 1.38 mmHg inlet water vapour, the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT beds.
- label: Crushing
line: Some pellets crush at forces well below the average crush strength, so bed compaction must be limited (NASA 2025).
uses:
- where: International Space Station
line: The ISS Carbon Dioxide Removal Assembly packs 5A zeolite into beds that capture cabin CO2. The beds are heated cyclically to drive the CO2 off again (NASA 2015).
- where: Skylab
line: The Skylab regenerable CO2 removal bed held 5A zeolite as its CO2 layer, behind a 13X desiccant layer (NASA 2025).
can_do:
- label: Pore opening
value: 5 angstroms
benchmark: pore_diameter
line: Zeochem prints the pore size of its calcium-form 5A powder as 5 angstroms.
- label: CO2 bed temperature
value: 204 °C
benchmark: operating_temperature
line: NASA gives the design operating temperature of the ISS CDRA CO2 removal beds as 400°F (204°C).
- label: Humid cycling
value: 74.5 % per 1000 hours
benchmark: rk38_pressure_increase_high
line: In NASA's hydrothermal test at 1.38 mmHg inlet water vapour, the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT.
- label: Heating set point
value: 204.4 °C
benchmark: hydrothermal_test_temperature
line: The hydrothermal stability test heats the sorbent to 204.4 °C at 2.84 °C per minute, matching ISS CDRA ramp rates.
compare: Among the 5A products in NASA's hydrothermal test, RK-38 beds gained pressure drop faster than ASRT beds at every humidity level, so the product choice matters as much as the zeolite type. NASA's 2025 paper reports that a 13X zeolite was selected for the newer Four-Bed CO2 Scrubber for its overall superiority in strength, attrition resistance, hydrothermal stability and CO2 capacity, while 5A remains the CO2 sorbent of the original CDRA.
compare_rows:
- label: Pore opening
benchmark: pore_diameter
- label: CDRA bed design temperature
benchmark: operating_temperature
- label: Pressure increase, RK-38 at 1.38 mmHg
benchmark: rk38_pressure_increase_high
handling:
- Keep the sorbent away from humid gas during heating and cooling cycles. NASA lists humidity adsorbed in the 5A zeolite when it is heated as a suspected cause of the breakdown.
- Limit bed compaction force so that the weakest pellets do not crush (NASA 2025, design lesson 5).
good_for:
- Regenerable CO2 removal in thermal-swing beds. NASA's ISS CDRA packs 5A zeolite into its CO2 beds and is the baseline for future crewed missions beyond low Earth orbit.
- Flight heritage. The ISS CDRA has used 5A zeolite, and the Skylab CO2 removal bed also held 5A zeolite (NASA 2025).
watch_out:
- Dust from humid cycling. In NASA's hydrothermal test the RK-38 bed pressure drop rose 74.5 % per 1000 hours at 1.38 mmHg inlet water vapour.
- Crush strength depends on water. NASA reports a clear sensitivity of pellet crush strength to absorbed water.
verdict: Zeolite 5A is the flight-proven CO2 sorbent of the ISS CDRA, but NASA ties its dust problem to humid thermal cycling, so humidity control is part of the design.
updated: 2026-11-01T00:00:00.000Z
review:
status: draft
method: assistant
checked_values: 14
unreachable: 0
caveats: 2
note: Written by an AI assistant on 2026-11-01 from pages fetched in this run; values copied as printed. The web search budget was used up, so no manufacturer datasheet or SDS was opened.
sources:
zeochem-molecular-sieves:
title: 'Zeochem: Molecular sieves product page (5A Purmol Powder entry)'
url: https://www.zeochem.com/our-products/molecular-sieves
kind: datasheet
nasa-hst-2015:
title: 'NASA ICES-2015-200: Development of a Test for Evaluation of the Hydrothermal Stability of Sorbents used in Closed-Loop CO2 Removal Systems'
url: https://ntrs.nasa.gov/api/citations/20150016501/downloads/20150016501.pdf
year: 2015
kind: paper
nasa-cdra-2017:
title: 'NASA ICES-2017-188: Investigation of Desiccants and CO2 Sorbents for Exploration Systems 2016-2017'
url: https://ntrs.nasa.gov/api/citations/20170008962/downloads/20170008962.pdf
year: 2017
kind: paper
nasa-cdra-dust-2025:
title: 'NASA: Advances in Zeolite CO2 Removal System Design for Dust Mitigation'
url: https://ntrs.nasa.gov/api/citations/20250004920/downloads/ICES-2026-371.pdf
year: 2025
kind: paper
nasa-ms-1986:
title: 'NASA final report: Space Station Molecular Sieve Development (contract NAS8-36424)'
url: https://ntrs.nasa.gov/api/citations/19860021392/downloads/19860021392.pdf
year: 1986
kind: report
usgs-zeolites-2026:
title: 'USGS Mineral Commodity Summaries 2026: Zeolites (natural)'
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-zeolites.pdf
year: 2026
kind: report
wikipedia-molecular-sieve:
title: 'Wikipedia: Molecular sieve'
url: https://en.wikipedia.org/wiki/Molecular_sieve
kind: web
us-patent-3433588:
title: 'US patent 3433588: Method for the preparation of 4 angstrom unit zeolites'
url: https://patents.google.com/patent/US3433588A/en
year: 1969
kind: database
license: CC-BY-4.0
References
Every number above carries a reference number. Click one to see the source and where in it the value comes from.
| # | Source | Type | Year | Used for |
|---|---|---|---|---|
| Zeochem: Molecular sieves product page (5A Purmol Powder entry) | datasheet | 1 value | ||
| NASA ICES-2015-200: Development of a Test for Evaluation of the Hydrothermal Stability of Sorbents used in Closed-Loop CO2 Removal Systems | paper | 2015 | 15 values | |
| NASA ICES-2017-188: Investigation of Desiccants and CO2 Sorbents for Exploration Systems 2016-2017 | paper | 2017 | 5 values | |
| NASA: Advances in Zeolite CO2 Removal System Design for Dust Mitigation | paper | 2025 | 4 values | |
| NASA final report: Space Station Molecular Sieve Development (contract NAS8-36424) | report | 1986 | 0 values | |
| USGS Mineral Commodity Summaries 2026: Zeolites (natural) | report | 2026 | 1 value | |
| Wikipedia: Molecular sieve | web | 0 values | ||
| US patent 3433588: Method for the preparation of 4 angstrom unit zeolites | database | 1969 | 0 values |
Updated