Zeolite 5A molecular sieve 5A

Calcium-exchanged zeolite A, a crystalline aluminosilicate (CaA, the 5A form)

Also known as UOP RK-38, UOP ASRT, Grace MS 522, BASF 5A, 5A Purmol Powder

Zeolite 5A is the calcium form of zeolite A, a synthetic aluminosilicate with pores of 5 angstroms (Zeochem).

8 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

5 of 5

Flown or field-proven

Pore opening

5 angstroms

CO2 bed temperature

204 °C

Humid cycling

74.5 % per 1000 hours

Heating set point

204.4 °C

Recipe, share of the weight

  • not statedSodium form of zeolite A (4A)
  • Ca not statedCalcium
  • not statedAluminosilicate framework (silicon, aluminium, oxygen)

Best for

Regenerable CO2 removal in thermal-swing beds such as the ISS CDRA, where the design operating temperature is 204 °C (NASA)

Weakest at

Dust from pellet breakdown under humid thermal cycling; in NASA's test the RK-38 bed pressure drop rose 74.5 % per 1000 hours at 1.38 mmHg inlet water vapour

Risk at a glance

  • People High. Dust is the design limit for CDRA beds
  • If it fails High. Dusting from pellet breakdown
  • Corrosion Moderate. Water in the process gas broke the RK-38 5A pellets down into dust much faster than the ASRT product.

Why it exists

Zeolite 5A is the calcium form of zeolite A, a synthetic aluminosilicate with pores of 5 angstroms (Zeochem). It is the CO2 sorbent in the ISS CDRA, where NASA describes the removal beds as uniform packed beds of 5A zeolite. Its weakness is dust: under humid thermal cycling the pellets break down.

Where it's used

International Space Station

The ISS Carbon Dioxide Removal Assembly packs 5A zeolite into beds that capture cabin CO2. The beds are heated cyclically to drive the CO2 off again (NASA 2015).

Skylab

The Skylab regenerable CO2 removal bed held 5A zeolite as its CO2 layer, behind a 13X desiccant layer (NASA 2025).

Recipe

Calcium-exchanged zeolite A, a crystalline aluminosilicate (CaA, the 5A form)

Zeolite 5A is made from the sodium form of zeolite A by exchanging sodium for calcium. The sodium form is made by combining aqueous sodium silicate and sodium aluminate, then heating to activate it (Wikipedia, production section).

What 5A is made of
IngredientShare of the weightWhat it does
Sodium form of zeolite A (4A) not stated Starting sieve. Sodium is the exchangeable cation; the patent describes the 4A form as having a pore size of about 4 angstrom units.
Calcium Ca not stated Ion exchanged into the framework in place of sodium, which gives the 5A (CaA) form.
Aluminosilicate framework (silicon, aluminium, oxygen) not stated The crystal framework that forms the uniform pores.

Weight shares are as printed in the sources.

What it can do

Pore opening

5 angstroms

measured

Zeochem prints the pore size of its calcium-form 5A powder as 5 angstroms.

CO2 bed temperature

204 °C

measured

NASA gives the design operating temperature of the ISS CDRA CO2 removal beds as 400°F (204°C).

Humid cycling

74.5 % per 1000 hours

measured

In NASA's hydrothermal test at 1.38 mmHg inlet water vapour, the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT.

Heating set point

204.4 °C

measured

The hydrothermal stability test heats the sorbent to 204.4 °C at 2.84 °C per minute, matching ISS CDRA ramp rates.

How it compares

Among the 5A products in NASA's hydrothermal test, RK-38 beds gained pressure drop faster than ASRT beds at every humidity level, so the product choice matters as much as the zeolite type. NASA's 2025 paper reports that a 13X zeolite was selected for the newer Four-Bed CO2 Scrubber for its overall superiority in strength, attrition resistance, hydrothermal stability and CO2 capacity, while 5A remains the CO2 sorbent of the original CDRA.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Other materials are shown beside it; each was measured under its own conditions, so open its page before comparing closely. Compare every grade in the family.

Benchmarks
Measurement5AAl2O3BaTiO3BeOCaTiO3RCFCeO2CoO and Co3O4CuO, Cu2OHfO2Fe2O3, Fe3O4LSMPZTMgONiONb2O5Al2Si4O10(OH)2Ln2O3SiOMgO-SiO2SnO2, ITOTiO2WO3V2O5Y2O3ZnOMg-PSZ, ATZ, ZTAYSZ
Thermal behavior and safety
Sorbent set point in the hydrothermal stability test204.4 °C3no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
Heating ramp to the test set point2.84 °C/min4no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
Temperature behavior
Design operating temperature of the ISS CDRA CO2 removal beds204 °C2no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data100 to 400 °Cno datano datano datano datano data
Other measurements
Pore size of calcium-form 5A powder5 angstroms1no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP RK-38 bed pressure drop increase, low inlet water vapour15 % /1000 Hours5no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP RK-38 bed pressure drop increase, mid inlet water vapour62.8 % /1000 Hours6no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP RK-38 bed pressure drop increase, high inlet water vapour74.5 % /1000 Hours7no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP ASRT (5A) bed pressure drop increase, low inlet water vapour5.64 % /1000 Hours8no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP ASRT (5A) bed pressure drop increase, mid inlet water vapour9.49 % /1000 Hours9no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP ASRT (5A) bed pressure drop increase, high inlet water vapour6.65 % /1000 Hours10no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP RK-38 initial bed pressure drop, low inlet water vapour177 Pa11no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP RK-38 initial bed pressure drop, mid inlet water vapour185 Pa12no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP ASRT (5A) initial bed pressure drop, low inlet water vapour399 Pa13no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data
UOP ASRT (5A) initial bed pressure drop, mid inlet water vapour389 Pa14no datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano datano data

Why choose it, and why not

Good for

  • Regenerable CO2 removal in thermal-swing beds. NASA's ISS CDRA packs 5A zeolite into its CO2 beds and is the baseline for future crewed missions beyond low Earth orbit.
  • Flight heritage. The ISS CDRA has used 5A zeolite, and the Skylab CO2 removal bed also held 5A zeolite (NASA 2025).

Watch out for

  • Dust from humid cycling. In NASA's hydrothermal test the RK-38 bed pressure drop rose 74.5 % per 1000 hours at 1.38 mmHg inlet water vapour.
  • Crush strength depends on water. NASA reports a clear sensitivity of pellet crush strength to absorbed water.

Zeolite 5A is the flight-proven CO2 sorbent of the ISS CDRA, but NASA ties its dust problem to humid thermal cycling, so humidity control is part of the design.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Other names and standards

The same grade under other systems, as datasheets and standards print them. Each code was checked against the page it comes from.

Other names and standards
SystemCodes
Trade nameUOP RK-38 (5A product used in the ISS CDRA), UOP ASRT (older 5A pellet product, no longer produced), Grace MS 522 (5A bead product), BASF 5A (5A bead product), 5A Purmol Powder (manufacturer powder, calcium form)

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Pore size of calcium-form 5A powderManufacturer product-page statement of nominal pore sizeform 5A Purmol Powder, calcium (Ca) formbasis nominal pore size printed by the manufacturer—
2Design operating temperature of the ISS CDRA CO2 removal bedsDesign value stated in the NASA paper; flight hardware specification, not a measured test resultbasis design operating temperature quoted as 400°F (204°C) for the on-orbit CDRA CO2 bedsconfiguration uniform packed beds of 5A zeolite with an embedded heating element—
3Sorbent set point in the hydrothermal stability testSet point of the NASA Hydrothermal Stability Test thermal profilesegment Table 2 steps 2 and 3, sorbent temperaturecycle thermal profile matched to ISS CDRA ramp rates—
4Heating ramp to the test set pointRamp rate set in the NASA Hydrothermal Stability Test profilesegment step 2 of the HST profile, heating to 204.4 °C—
5UOP RK-38 bed pressure drop increase, low inlet water vapourHydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operationsorbent UOP RK-38 (5A)inlet h2o pp 0.012 mmHgflow 1.38 slpmrun 1056 hour run—
6UOP RK-38 bed pressure drop increase, mid inlet water vapourHydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operationsorbent UOP RK-38 (5A)inlet h2o pp 0.70 mmHgflow 1.38 slpmrun 1056 hour run—
7UOP RK-38 bed pressure drop increase, high inlet water vapourHydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operationsorbent UOP RK-38 (5A)inlet h2o pp 1.38 mmHgflow 1.38 slpmrun 1056 hour run—
8UOP ASRT (5A) bed pressure drop increase, low inlet water vapourHydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operationsorbent UOP ASRT (5A)inlet h2o pp 0.012 mmHgflow 1.38 slpmrun 1056 hour run—
9UOP ASRT (5A) bed pressure drop increase, mid inlet water vapourHydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operationsorbent UOP ASRT (5A)inlet h2o pp 0.70 mmHgflow 1.38 slpmrun 1056 hour run—
10UOP ASRT (5A) bed pressure drop increase, high inlet water vapourHydrothermal Stability Test; percentage pressure increase normalised per 1000 hours of cyclic operationsorbent UOP ASRT (5A)inlet h2o pp 1.38 mmHgflow 1.38 slpmrun 1056 hour run—
11UOP RK-38 initial bed pressure drop, low inlet water vapourInitial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set pointsorbent UOP RK-38 (5A)inlet h2o pp 0.012 mmHgrun start of 1056 hour run—
12UOP RK-38 initial bed pressure drop, mid inlet water vapourInitial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set pointsorbent UOP RK-38 (5A)inlet h2o pp 0.70 mmHgrun start of 1056 hour run—
13UOP ASRT (5A) initial bed pressure drop, low inlet water vapourInitial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set pointsorbent UOP ASRT (5A)inlet h2o pp 0.012 mmHgrun start of 1056 hour run—
14UOP ASRT (5A) initial bed pressure drop, mid inlet water vapourInitial bed pressure at the start of the run, averaged while the bed is within 2 °C of the adsorb set pointsorbent UOP ASRT (5A)inlet h2o pp 0.70 mmHgrun start of 1056 hour run—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Humid process gas during thermal cycling (NASA hydrothermal test) moderate Water in the process gas broke the RK-38 5A pellets down into dust much faster than the ASRT product.1
Water absorbed by the pellets before strength testing moderate Crush strength is sensitive to absorbed water.2
Corrosion details
#EnvironmentDetailsTest conditions
1 Humid process gas during thermal cycling (NASA hydrothermal test) At 1.38 mmHg inlet water vapour the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT in the same run. NASA's 2025 paper calls RK-38 the product with the poorest hydrothermal stability on ISS. cycle ISS CDRA-like heating and coolingrun 1056 hour run
2 Water absorbed by the pellets before strength testing NASA reports a clear sensitivity of the pellet crush strength to absorbed water, which led to the hydrothermal test. —

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

No GHS classification or safety data sheet for zeolite 5A was opened in this run.

Dust
NASA states that sorbent dust can critically impair moving parts and seals and can damage pumps and compressors in a spacecraft system.

For the spacecraft

NASA's CDRA history shows that dust is the failure mode the bed design must guard against.

Humid cycling
In the NASA hydrothermal test at 1.38 mmHg inlet water vapour, the RK-38 bed pressure drop rose 74.5 % per 1000 hours, against 6.65 for ASRT beds.
Crushing
Some pellets crush at forces well below the average crush strength, so bed compaction must be limited (NASA 2025).

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Dusting from pellet breakdownhigh severityHumid gas during repeated heating and coolingDust blinds screens, raises the pressure drop and can force a system shutdown and maintenance (NASA 2017).
Crushing of the weakest pelletsmoderate severityBed compaction force from the springsSome pellets crush at forces well below the average crush strength, which adds dust.

Handling and storage

  • Keep the sorbent away from humid gas during heating and cooling cycles. NASA lists humidity adsorbed in the 5A zeolite when it is heated as a suspected cause of the breakdown.
  • Limit the compaction force so that the weakest pellets do not crush.

Mitigations

  • Cylindrical beds in the SBAR system were a significant improvement in zeolite dust retention and in dust production compared with the rectangular CDRA beds.

Supply and geography

How common the raw materials are and where they come from.

Natural zeolite minerals (synthetic 5A is made from the 4A form, not mined)

No abundance figure for synthetic zeolite A was found in the sources opened. USGS reports world natural zeolite mine production by country for 2025 (estimated).

Top producers (2025)
Slovakia, Georgia, Korea, Republic of, China, Russia
Recycling
USGS: zeolites used for desiccation, gas absorbance, wastewater treatment and water purification may be reused after reprocessing; the quantity recycled was unavailable.
Substitutes
magnesium perchlorate; silica gel

Updated