Lithium metal Li

Li · CAS 7439-93-2

Lithium metal is the lightest metal and, used as a battery anode, holds more charge per gram than any other anode material (3860 mAh/g).

27 sources · Updated 2026-10-16 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Capacity

3,860 mAh/g

Energy in primary cells

420 to 730 Wh/kg

Melting

180.5 °C

A rechargeable cell

More than 350 cycles

Radiation

Up to 10 Mrad

Recipe, share of the weight

  • Li 100.0%Lithium

Best for

Highest charge per gram and lowest potential of any anode; primary cells that sit dormant for years before use.

Weakest at

Safe recharging (dendrites, short circuits, thermal runaway) and any contact with water or humid air.

Risk at a glance

  • People Severe. Corrosive and water-reactive
  • If it fails Severe. Thermal runaway of a charged lithium-metal pouch cell
  • Corrosion Severe. Water reacts violently with lithium, giving off hydrogen and caustic lithium hydroxide, and usually ignites.

Quick facts: Li

Key properties of Li
PropertyValueBasis
Density0.53 g/cm³1 sourced value
Melting point181 °C1 sourced value
Electrical resistivity9.4e-8 Ω·m1 sourced value

What is the density of Lithium metal?

Lithium metal has a density of 0.53 g/cm³. The source and test conditions are listed in the properties table on this page.

What is the melting point of Lithium metal?

Lithium metal has a melting point of 181 °C. The source and test conditions are listed in the properties table on this page.

What is Lithium metal used for?

Uses recorded in the sources include Primary Li/SO2 battery of an atmospheric entry probe; Primary Li/SO2 batteries of a lander; Primary lithium-thionyl chloride battery of a Mars rover.

Why it exists

Lithium metal is the lightest metal, and as a battery anode it holds more charge per gram than any other anode material, 3,860 mAh/g. It is the anode in single-use (primary) lithium cells that have powered planetary probes, military radios and pacemakers, and it is the target anode for future high-energy rechargeable cells such as lithium-sulfur and solid-state batteries. Its difficulties are chemical. It reacts with water and air, it grows needle-like dendrites when recharged, and it melts at 180.5 °C, which is within the range a failing cell can reach.

Where it's used

Planetary probes

The Galileo probe to Jupiter carried three battery modules with 39 D-size lithium/sulfur dioxide cells, designed to keep their capacity for over 50 months and then deliver 3 to 4 amperes for 48 minutes. The Huygens probe used non-rechargeable lithium sulfur dioxide batteries that sat inactive during a seven-year trip to Saturn and still had enough capacity for the Titan landing.

Mars landers and penetrators

The Mars Pathfinder microrover used lithium-thionyl chloride batteries. The Deep Space 2 microprobes used a lithium-thionyl chloride primary battery of four D-size cells, rated at 600 mAh at -80 °C according to JPL.

Launch vehicles and orbital experiments

The Space Shuttle solid rocket booster and external tank range-safety batteries, and the orbital IECM contamination monitor, used lithium carbon monofluoride batteries rated 18 ampere-hours with 13 cells per housing. JPL has developed Li/CFx cells above 700 Wh/kg for the Europa Lander concept, at technology readiness level 4 in 2022.

Military radios and pacemakers

The Saft BA 5590 B/U lithium/sulfur dioxide pack powers radios and other military equipment from -40 °C to +71 °C. Lithium-iodine cells replaced mercury-zinc cells in pacemakers, with a life of 10 years against 2 years.

Rechargeable cells, still under development

NASA Glenn is working on a solid-state lithium/sulfur-selenium cell. NASA targets above 400 Wh/kg for spacesuit power and above 500 Wh/kg with more than 100 cycles for landers, rovers and habitats. A 1995 JPL study planned the first flight of a rechargeable lithium battery in space, and this profile found no flight result.

Recipe

Li

Lithium metal is the pure element, Li, with one atom per formula unit. It is not a compound or alloy in this profile.

What Li is made of
IngredientAtoms per unitShare of the weightWhat it does
Lithium Li 1 100.0% The only element in the anode. NIST gives a range for natural abundance; 6.94 is the rounded value used in the LFP profile.

Weight shares are calculated from standard atomic weights.

What it can do

Capacity

3,860 mAh/g

The theoretical specific capacity of 3,860 mAh/g comes from the reaction of lithium to Li⁺ with one electron per atom. At a density of 0.534 g/cm³ this gives 2,061 mAh/cm³. The standard electrode potential is -3.04 V versus the standard hydrogen electrode, the lowest of any anode.

Energy in primary cells

420 to 730 Wh/kg

In a JPL comparison of D-size primary cells at 20 °C and 50 mA, commercial lithium cells delivered 420 and 421 Wh/kg, and another primary cell type delivered 730 Wh/kg. The theoretical specific energy of a lithium-sulfur cell, from a NASA slide, is 2,680 Wh/kg.

Melting

180.5 °C

Lithium melts at 180.5 °C, and the heat of fusion is 432 J/g. Above this temperature it is liquid and ignites easily. In calorimetry of lithium deposited on copper with a carbonate electrolyte, a strong exotherm from molten lithium reacting with the electrolyte appeared near 180 °C after 1 cycle and near 140 °C after 20 cycles.

A rechargeable cell

More than 350 cycles

A lithium foil anode with an NMC622 cathode in a pouch cell reached more than 350 cycles at 350 Wh/kg in a DOE Battery500 test, up from about 10 cycles, using thin lithium against a thick cathode, new electrolytes and applied pressure. The page gives no retention limit, rate or temperature, so the figure is indicative only.

Radiation

Up to 10 Mrad

JPL reports high radiation tolerance for lithium/carbon monofluoride D cells up to total ionizing doses of 10 Mrad, tested with Sandia National Laboratories.

How it compares

Lithium metal is not a cathode, so the table cannot compare it with LFP, NMC, LCO or NCA. It is the anode of the collection with the highest charge per gram, 3,860 mAh/g against 372 mAh/g for graphite and 175 mAh/g for lithium titanate, and the one that is hardest to use safely.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Compare every grade in the family.

Benchmarks
MeasurementLi
Capacity and energy
Theoretical specific capacity3860 mAh/g1
Theoretical volumetric capacity2061 mAh/cm³2
Lithium thickness plated per mAh/cm24.85 µm per mAh/cm²11
Voltage and potential
Electrode potential versus standard hydrogen electrode-3.04 V vs SHE4
Thermal behavior and safety
Melting pointHandbook value180.5 °C5
Enthalpy of fusion432 J/g6
Vapor pressureSupplier safety data sheet value1 hPa9
Lithium-electrolyte reaction peak, 1 charge cycleDifferential scanning calorimetry180 °C12
Lithium-electrolyte reaction peak, 20 charge cyclesDifferential scanning calorimetry140 °C13
Physical and electrical
Density0.534 g/cm³3
Electrical resistivity9.446 µΩ·cm7
Electronic conductivity1.06×10^5 S/cm8
Mohs hardness0.6 Mohs10

Why choose it, and why not

Good for

  • The highest charge per gram and the lowest potential of any anode.
  • Primary cells that sit dormant for years before use, which is why they power probes, military radios and pacemakers.

Watch out for

  • Safe recharging is unsolved. Dendrites can pierce the separator and short the cell, which can lead to thermal runaway.
  • It reacts violently with water and keeps reacting with air, so it must be handled under argon or mineral oil.
  • It melts at 180.5 °C, and molten lithium reacts directly with the electrolyte and releases heat.

Lithium metal is the highest-capacity anode and the most demanding one. It is proven in single-use cells and not yet in rechargeable ones.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Cell-level benchmarks

Values for finished cells. These vary by manufacturer, so read the conditions in the notes. Compare every grade in the family.

Cell-level benchmarks
MeasurementLi
Capacity and energy
Cell specific energy, Li/SO2 D cell (Saft LO 26 SXC)JPL comparison table of commercial primary cells420 Wh/kg17
Cell specific energy, Li/SOCl2 D cell (Saft LSH 20)JPL comparison table of commercial primary cells421 Wh/kg18
Cell specific energy, Li/CFx D cell (Rayovac, Europa Lander development)JPL comparison table of primary cells730 Wh/kg19
Theoretical specific energy of a lithium-sulfur battery2680 Wh/kg21
Thermal behavior and safety
Self-heating onset (T1) in an anode-free lithium-metal pouch cellAccelerating rate calorimetry (ARC)61.5 °C14
Temperature where self-heating reached 10 C/min (T2) in the same cellAccelerating rate calorimetry (ARC)162.5 °C15
Lifetime and stability
Cycles of a 350 Wh/kg Li/NMC622 pouch cell> 350 cycles16
Other measurements
Total ionizing dose tolerated by Li/CFx primary cellsRadiation testing reported by JPL> 10 Mrad20

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Theoretical specific capacityValue stated by the source (the source gives the number but shows no calculation)reaction Li to Li+, one electron per lithium atomelectrode lithium metal anode—
2Theoretical volumetric capacityCalculation as stated by the source (3860 mAh/g times the density of lithium)reaction Li to Li+electrode lithium metal anodeThis source's abstract quotes a density of 0.59 g/cm3; this profile uses the 0.534 g/cm3 from PubChem. 3860 x 0.534 = 2061.
3DensityHandbook value (HSDB entry reproduced in PubChem)temperature 25 C—
4Electrode potential versus standard hydrogen electrodeStandard electrochemical potential as stated by the sourceelectrode lithium metal—
5Melting point—pressure ambientPubChem lists 453.65 K (180.50 C) in the element record. Above this temperature lithium is liquid and ignites easily.
6Enthalpy of fusionHandbook value (HSDB entry reproduced in PubChem)temperature at the melting point—
7Electrical resistivityHandbook value (HSDB entry reproduced in PubChem)temperature 20 C—
8Electronic conductivityReciprocal of the handbook resistivity of 9.446 microohm cmtemperature 20 CConverted by the Space Mushroom editors, 1 / (9.446e-6 ohm cm). The source states resistivity only.
9Vapor pressure—temperature 723 CThe sheet gives 1 hPa (1 mmHg) at 723 C. It gives no vapor pressure near room temperature.
10Mohs hardnessHandbook value (HSDB entry reproduced in PubChem)temperature room temperature, not stated by sourceSoft enough to be cut with a knife; the source calls it the hardest of the alkali metals.
11Lithium thickness plated per mAh/cm2Thickness of lithium for 1 mAh/cm2, from the source's supplementary methodbasis bare lithium foil, fully denseThe source states "for bare Li foil, 1 mAh cm-2 capacity represents about 4.85 um thickness of Li". It also calls the relative volume change of hostless lithium "virtually infinite" (no percentage exists). The same figure follows from 1 mAh/cm2 divided by 2061 mAh/cm3.
12Lithium-electrolyte reaction peak, 1 charge cycle—sample lithium deposited on copper foil with LP40 electrolytecycles 1charge rate C/10test DSCThe source says "around 180 C" and ties this peak to molten lithium reacting with the electrolyte.
13Lithium-electrolyte reaction peak, 20 charge cycles—sample lithium deposited on copper foil with LP40 electrolytecycles 20charge rate C/10test DSCThe source says the lithium-electrolyte reaction occurs earlier, "around 140 C", after 20 cycles.
14Self-heating onset (T1) in an anode-free lithium-metal pouch cell—cell NCM811 / copper anode-free pouch, 2 Ahstate of charge 100 %electrolyte 1 M LiPF6 EC-DEC 1/1 by volume (LP40)test accelerating rate calorimetry, heat-wait-seekLithium is deposited on the copper foil during charging, so this is a lithium-metal cell without a pre-built lithium foil. The temperature rate reached 10 C/min at 162.5 C (T2), maximum temperature 437.9 C (T3), peak rate about 13700 C/min.
15Temperature where self-heating reached 10 C/min (T2) in the same cell—cell NCM811 / copper anode-free pouch, 2 Ahstate of charge 100 %electrolyte LP40—
16Cycles of a 350 Wh/kg Li/NMC622 pouch cellCycling test reported by DOE Battery500 consortiumcell lithium foil anode, NMC622 cathode, pouch formatspecific energy 350 Wh/kgenablers new electrolytes, thick cathode against thin lithium foil, applied cell-stack pressureThe page says "more than 350 cycles". It does not give capacity-retention limit, rate or temperature, so it is not comparable with other cycle-life numbers.
17Cell specific energy, Li/SO2 D cell (Saft LO 26 SXC)—temperature 20 Ccurrent 50 mAformat D cell—
18Cell specific energy, Li/SOCl2 D cell (Saft LSH 20)—temperature 20 Ccurrent 50 mAformat D cell—
19Cell specific energy, Li/CFx D cell (Rayovac, Europa Lander development)—temperature 20 Ccurrent 50 mAformat D cell—
20Total ionizing dose tolerated by Li/CFx primary cells—cell Li/CFx D cells from Rayovac and EaglePichertesting radiation testing with Sandia National LaboratoriesThe abstract says "high radiation tolerance up to 10 Mrad total ionizing doses". The abstract does not state the capacity retained, the dose rate or the radiation source.
21Theoretical specific energy of a lithium-sulfur batteryValue stated on a NASA slide (the slide gives the result without showing the working)anode lithium metal, 3860 mAh/gcathode sulfur, 1670 mAh/g—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Liquid water severe Water reacts violently with lithium, giving off hydrogen and caustic lithium hydroxide, and usually ignites.1
Ambient room air (mass gain of bulk lithium) severe In room air lithium keeps taking up gas from the air.2
Room air at about 50 percent moisture (surface film growth) severe In humid air a surface film of oxides and carbonates grows at about 24 nm per minute.3
Dry synthetic air moderate In dry air lithium still reacts, though about 30 times more slowly at first.4
Dry air or oxygen when heated severe Heated to 100 °C or more in air or oxygen, lithium forms lithium oxide and can ignite.5
Nitrogen gas at room temperature low Whether lithium reacts with pure nitrogen at room temperature is disputed in the literature.6
Nitrogen, oxygen, hydrogen or carbon dioxide at high temperature severe At high temperature lithium burns in air, oxygen, nitrogen, hydrogen and carbon dioxide.7
Argon glovebox low An argon glovebox is the standard handling atmosphere, though a thin surface layer remains.8
Dry mineral oil low Dry mineral oil is a recommended liquid for storing lithium if it is free of oxygen and water.9
Carbonate liquid electrolyte, at room temperature moderate Lithium reacts with carbonate electrolyte on contact and forms a surface film that cracks as the volume changes.10
Carbonate electrolyte (1 M LiPF6 in EC-DEC) when heated severe When heated, molten lithium reacts strongly with the electrolyte near 180 °C, and near 140 °C after 20 cycles.11
Copper current collector low Copper is the most suitable current collector because it does not alloy with lithium.12
Aluminium current collector moderate Aluminium alloys with lithium at low potentials, so it is not used for lithium-metal anodes.13
Molten lithium in contact with copper, zinc, tin or platinum severe Molten lithium dissolves copper, zinc and tin and reacts violently with platinum.14
Carbon dioxide, halogenated extinguishers, sand, concrete, wood severe Burning lithium reacts with water, carbon dioxide, sand and concrete, and only dry Class D agents are suitable.15
Residual gases (H2O, CO, CO2) in a vacuum vessel not rated Lithium reacts with residual gases in a vacuum vessel, though no rate is given.16
Corrosion details
#EnvironmentDetailsTest conditions
1 Liquid water Reacts violently, giving off hydrogen gas and a strong caustic solution (lithium hydroxide). Ignition usually occurs. form bulk metal; foil, ribbon and wire react relatively slowly on skin contact, powder reacts explosively
2 Ambient room air (mass gain of bulk lithium) Lithium takes up gas from the air at several mg/h on a 1 cm2 surface at first, below 1 mg/h after one hour, about ten times slower after 24 h. A 9 mg sample had gained mass equal to complete conversion to lithium carbonate after 5 days. atmosphere ambient airsurface about 1 cm2sample bulk lithium on a microbalance
3 Room air at about 50 percent moisture (surface film growth) A surface layer of oxides and carbonates grows at roughly 24 nm per minute. Even after cleaning and polishing inside a glovebox, a layer a few tens of nanometres thick remains. atmosphere room air, about 50 % moisturemethod optical ellipsometry, real time
4 Dry synthetic air The initial mass-gain rate is 30 times lower than in ambient air, but lithium still reacts. HSDB states lithium stays untarnished in dry air and does not react with oxygen at room temperature. atmosphere dry synthetic airtemperature room temperature
5 Dry air or oxygen when heated Forms lithium oxide (Li2O) when heated to 100 C or above. Clean lithium is spontaneously flammable in air if heated to 180 C. Finely divided metal may ignite in air at ambient temperature. temperature 100 C and above; ignition at 180 C for clean surface
6 Nitrogen gas at room temperature The literature disagrees on whether lithium nitrides on contact with pure N2. In one X-ray photoelectron study no lithium nitride (Li3N) was detected at 10 mTorr or below; at 100 to 800 mTorr Li3N formed on the surface, and nitrogen stayed below 2 atomic percent because trace gases oxidize lithium first. temperature room temperaturepressure 0.1 to 800 mTorr N2method ambient-pressure XPS
7 Nitrogen, oxygen, hydrogen or carbon dioxide at high temperature Lithium burns in air, oxygen, nitrogen, hydrogen and carbon dioxide. Reactions become extremely violent at higher temperatures, and molten lithium ignites more easily when oxides and nitrides are present on the surface. temperature molten lithium and above, no single temperature given
8 Argon glovebox Standard handling atmosphere (the SDS says store and handle under argon). A thin native layer of oxides and carbonates still exists on lithium prepared inside a glovebox. atmosphere argonnote layer a few tens of nm thick after chemical cleaning and mechanical polishing
9 Dry mineral oil Recommended liquid for storing lithium, if free of oxygen and water. liquid mineral oil or other liquid free of oxygen or water
10 Carbonate liquid electrolyte, at room temperature Lithium reacts spontaneously with the solvent molecules and salt anions to form an insoluble surface layer (solid electrolyte interphase, SEI). Volume change cracks this layer, so fresh lithium is exposed and more electrolyte is consumed. electrolyte carbonate-based liquid electrolytetemperature cell operating temperature, not stated
11 Carbonate electrolyte (1 M LiPF6 in EC-DEC) when heated A strong exotherm from molten lithium reacting with the electrolyte appears near 180 C after 1 cycle and near 140 C after 20 cycles. A denser, inorganic-rich SEI from a localized high-concentration electrolyte pushed the reaction to a higher temperature. electrolyte 1 M LiPF6 EC-DEC 1/1 (LP40)sample lithium deposited on coppertest DSCheating see source
12 Copper current collector Copper is the most suitable current collector for lithium-metal anodes because it does not alloy with lithium at low potentials. Plain copper foil does not wet well with lithium (lithiophobic). state in a cell, at lithium plating potentials
13 Aluminium current collector Aluminium has a tendency to form alloys with lithium at low potentials, so it is not used for lithium-metal anodes. state in a cell, at lithium plating potentials
14 Molten lithium in contact with copper, zinc, tin or platinum Liquid lithium dissolves copper, zinc, tin and their alloys. Platinum and molten lithium react violently at 540 C plus or minus 20 C, forming an intermetallic compound. temperature above 180.5 C; platinum reaction at 540 C
15 Carbon dioxide, halogenated extinguishers, sand, concrete, wood Hot or burning lithium reacts with most extinguishing agents, including water, carbon dioxide and carbon tetrachloride, and reacts violently with concrete, wood, asphalt, sand and asbestos. Only dry Class D agents are suitable. state hot, molten or burning lithium
16 Residual gases (H2O, CO, CO2) in a vacuum vessel Elemental lithium reacts with these residual gases in a vacuum vessel. The paper gives no rate for vacuum conditions. setting fusion-device vacuum vessel, as described in the abstract

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

Lithium metal is classified Danger. It is water-reactive and corrosive.

Hazard classification
In contact with water it releases flammable gases that may ignite spontaneously (water-reactive category 1, in 100% of ECHA notifications). It causes severe skin burns and eye damage (skin corrosion 1B, in 100%). Serious eye damage category 1 is notified by 20.8% of companies.
Dust and powder
Finely divided lithium may ignite spontaneously in air, and the powder reacts explosively with water.
Corrosive effects
It is corrosive to the eyes, skin and respiratory tract, and corrosive if swallowed. Inhalation may cause lung oedema.
Fire
Molten lithium is easily ignited and difficult to extinguish. Burning lithium gives off strong alkali fumes, and spontaneous ignition is likely if the metal is heated to its melting point. Only dry Class D agents are suitable. Water, foam and carbon dioxide must not be used, and sand and concrete can also react.
Protection
The safety data sheet calls for gloves, a face shield and fire-retardant clothing. A German occupational limit of 0.2 mg/m³ (inhalable fraction, as Li) is listed.

If a cell overheats

These results come from laboratory tests, not from incidents in the field.

A charged lithium-metal cell
A fully charged 2 Ah NCM811/copper pouch cell, heated in an adiabatic calorimeter, began to heat itself at 61.5 °C and reached 10 °C/min at 162.5 °C. The peak was 437.9 °C, at a rate near 13,700 °C/min. Cells at 0% and 50% charge stayed below 10 °C/min. Severity rises with charge, charge rate and cycling.
Dendrites
Uneven lithium deposition when a cell is recharged forms dendrites that pierce the separator and short the cell. NASA Glenn states that this can lead to thermal runaway and that reliable rechargeable lithium-metal use has not yet been achieved.
Melting
Near 180 °C, or near 140 °C after 20 cycles with the carbonate electrolyte tested, molten lithium reacts directly with the electrolyte and releases heat.
Heat from the cell
Lithium-CFx cells give off about 1 W of heat for every 1 W of electrical power delivered. This heat can keep a battery module warm, but it must be removed in a warm environment.

Handling and storage

Storage
Store and handle under argon in a tightly closed container in a dry, well-ventilated place. Mineral oil or another liquid free of oxygen and water is an alternative. Never let it contact water.
Spills
Isolate at least 25 m (75 ft) for solids, keep water away, and cover with dry earth, dry sand or another non-combustible material.
Shipping
The metal ships as UN1415, class 4.3, packing group I. Under US rules a cell may contain no more than 1 g of lithium and a battery 2 g to use the small-cell exception, and cells must pass UN Manual of Tests and Criteria section 38.3.
In cells
Pack-level protection in a fielded primary battery is a fuse in each series group, a thermal fuse that opens on overheating, and a diode that blocks charging current. Keeping cells at a low state of charge when abuse is possible greatly reduces the severity of runaway.
Safer designs
A nonflammable solid electrolyte lets lithium cycle more safely, although low ionic conductivity and high interfacial impedance are unsolved. A localized high-concentration electrolyte forms a dense, LiF-rich surface film that postpones exotherms.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Dendrite growth and internal short circuithigh severityUneven lithium deposition when a cell is rechargedDendrites pierce the separator and short the cell; this can lead to thermal runaway.
Dendrite-driven thermal runaway in space-class cellshigh severityDendrite growth during lithium plating and charge-discharge cyclingNASA Glenn states that dendrites can cause thermal runaway and short circuits and that reliable rechargeable lithium-metal use has not yet been achieved.
Thermal runaway of a charged lithium-metal pouch cellcritical severityHeating a fully charged anode-free NCM811/Cu cell in an adiabatic calorimeterSelf-heating from 61.5 C, 10 C/min at 162.5 C, a peak of 437.9 C and a rate near 13700 C/min. Cells at 0 % and 50 % charge stayed below 10 C/min. Severity rises with charge, charge rate and cycling.
Melting of lithium and fast reaction with electrolytehigh severityCell temperature near 180 C (near 140 C after 20 cycles with the carbonate electrolyte tested)Molten lithium reacts directly with the electrolyte and releases heat.
Cracking of the SEI and loss of lithiummoderate severityRepeated stripping and plating of hostless lithium (virtually infinite relative volume change)Mechanical instability of the SEI, fresh lithium exposed to electrolyte, lower efficiency and shorter life.
Thick surface film from air exposure during cell buildingmoderate severityExposure to room air at about 50 % moisture (24 nm/min film growth)The starting interface of a fabricated cell can differ from an ideal lithium/electrolyte contact.

Side effects on surrounding parts

Side effects on surrounding parts
AffectsEffect
Separator and cellDendrites pierce the separator and short-circuit the cell.
Fire surroundings, nearby metal partsMolten or burning lithium reacts with concrete, wood, asphalt and sand, and dissolves copper, zinc and tin and their alloys.
Nearby equipment, people, optics and surfaces exposed to the fumesBurning lithium produces strong alkali (corrosive) fumes; reaction with water leaves caustic lithium hydroxide.
Battery module thermal designLithium-CFx cells give off about 1 W of heat for every 1 W of electrical power delivered. This heat can keep a battery module warm, but it must be removed in a warm environment.
Cell safety marginA higher charge rate tends to form a more reactive lithium anode in anode-free lithium-metal cells.

Handling and storage

  • Store and handle under argon, keep the container tightly closed in a dry, well-ventilated place, and never let it contact water.
  • Alternative storage: keep under mineral oil or another liquid free of oxygen or water; store cool and dry, separate from water.
  • Fire: use a Class D extinguisher or smother with dry sand, dry ground limestone or dry clay. Do not use water, foam or carbon dioxide.
  • Spill: isolate at least 25 m (75 ft) for solids; keep water away; cover with dry earth, dry sand or other non-combustible material.
  • Shipping the metal: UN1415, class 4.3, packing group I.
  • Shipping cells and batteries: in US rules, a lithium metal cell may contain no more than 1 g of lithium and a battery 2 g of lithium to use the small-cell exception (5 g and 25 g for highway or rail only); UN3090 is marked on such packages, and cells and batteries must pass UN Manual of Tests and Criteria section 38.3.
  • Example of what a military lithium primary battery contains: the Saft BA 5590 B/U holds 24.0 g of lithium metal in a 1,000 g pack, with recommended maximum storage at +35 C.
  • Personal protection: gloves, face shield, fire-retardant clothing; a German occupational limit (MAK) of 0.2 mg/m3 (inhalable fraction, as Li) is listed.

Mitigations

  • Replace the flammable liquid electrolyte with a nonflammable solid electrolyte (garnet/ceramic or solid polymer nanocomposite) so lithium can cycle more safely. Low ionic conductivity and high interfacial impedance are the unsolved obstacles.
  • A nonflammable solid polymer composite electrolyte film tolerated current densities up to 15 mA/cm2 in lithium/lithium symmetric cells with low polarization, which indicates a stabilized lithium/polymer interface (lab result, not a flight cell).
  • A localized high-concentration electrolyte forms a dense, LiF-rich SEI that postpones exotherms and lowers the maximum heating rate compared with the LP40 carbonate electrolyte.
  • Electrolyte additives that form a protective coating on the lithium were developed to improve cycle life and safety (NASA Tech Brief).
  • Thin lithium foil against a thick cathode, new lithium-stable electrolytes, and applied stack pressure raised a lithium pouch cell from about 10 cycles to more than 350 cycles at 350 Wh/kg.
  • Keep cells at a low state of charge when abuse is possible: 0 % and 50 % charged anode-free cells showed dT/dt below 10 C/min versus a violent runaway at 100 %.
  • Pack-level protection in a fielded primary lithium battery: a fuse in each series group, a thermal fuse that opens on overheating, and a diode that blocks charging current.

Supply and geography

How common the raw materials are and where they come from.

Lithium

Estimated crustal abundance 2.0x10^1 mg/kg (about 20 parts per million) and oceanic abundance 1.8x10^-1 mg/L (PubChem). World reserves 37,000,000 t of lithium content; largest: Chile 9,200,000 t, Australia 8,400,000 t, China 4,600,000 t, Argentina 4,400,000 t, United States 4,400,000 t. Measured and indicated resources about 150 million tons (USGS, 2026). Estimated world end use: batteries 88 %, ceramics and glass 4 %, lubricating greases 2 %.

Top producers (2025)
Australia 31.7%, China 21.4%, Chile 19.3%, Zimbabwe 9.7%, Argentina 7.9%, Brazil 4.1%, Mali 3.2%, Canada 1.9%, Portugal 0.1%
Critical mineral lists
US: listed, EU: listed, EU: listed
Recycling
USGS 2026: construction of lithium battery recycling plants continued throughout 2025, and automobile companies partnered with battery recyclers to supply battery materials. No recycled-share figure is given.
Substitutes
Calcium, magnesium, mercury and zinc as anode material in primary batteries (USGS); Calcium and aluminum soaps for stearates in greases; Sodic and potassic fluxes in ceramics and glass