Boron carbide B4C

B4C, a boron-carbon compound · CAS 12069-32-8

Boron carbide is a boron-carbon ceramic, nominally B4C, and one of the hardest materials known.

9 sources · Updated 2026-10-26 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Hardness

2800 kg/mm2

Stiffness

440 GPa

Recipe, share of the weight

  • B not statedBoron
  • C not statedCarbon

Best for

Hard, wear-resistant parts such as blast nozzles and armor tiles, and neutron shielding where boron content matters (Saint-Gobain datasheet; NASA 2023 composite study)

Weakest at

Brittleness: flexural strength of 425 MPa and fracture toughness of 3.1 MPa x m1/2 (Saint-Gobain), and loss of quality and hardness in hot air with traces of nitrogen (Varadachari et al. 2018)

Risk at a glance

  • People None found. PubChem lists H360 (reproductive); SDS lists irritation.
  • If it fails Moderate. Brittle fracture under tensile or bending load
  • Corrosion No data. No corrosion data recorded

Quick facts: B4C

Key properties of B4C
PropertyValueBasis
Density2.5 gm/cm31 sourced value
Young's modulus440 GPa1 sourced value
Thermal conductivity45 to 100 W/(m·K)2 sourced values across conditions
Thermal expansion (CTE)4.5 to 4.9 ppm/K2 sourced values across conditions

What is the density of Boron carbide (B4C)?

Boron carbide (B4C) has a density of 2.5 gm/cm3. The source and test conditions are listed in the properties table on this page.

What is the thermal conductivity of Boron carbide (B4C)?

Boron carbide (B4C) has a thermal conductivity of 45 to 100 W/(m·K). The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the coefficient of thermal expansion of Boron carbide (B4C)?

Boron carbide (B4C) has a coefficient of thermal expansion of 4.5 to 4.9 ppm/K. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the Young's modulus of Boron carbide (B4C)?

Boron carbide (B4C) has a Young's modulus of 440 GPa. The source and test conditions are listed in the properties table on this page.

What is Boron carbide (B4C) used for?

Uses recorded in the sources include B4C particles in an aluminium alloy 6061 metal matrix composite for neutron shielding; Hot-pressed B4C ballistic armor tiles; Wear-resistant nozzles, including grit-blast slurry nozzles.

Why it exists

Boron carbide is used where hardness, low density and neutron capture matter. The Saint-Gobain datasheet gives a density of 2.50 gm/cm3 and a Knoop hardness of 2800 kg/mm2 for the hot-pressed grade. NASA's 2023 study credits the boron in B4C for the neutron shielding gain when it is added to aluminium alloy 6061.

Where it's used

Neutron shielding in aluminium composites

NASA's 2023 Langley study reports that 50 vol percent B4C in Al6061 raised neutron shielding effectiveness more than 110 times over pristine Al6061. The abstract says tensile strength rose up to 20 vol percent.

Armor tiles and wear parts

Saint-Gobain lists ballistic armor tiles, blast nozzles and wear-resistant components among the applications of Norbide hot-pressed boron carbide.

Recipe

B4C, a boron-carbon compound; the material is a family of compositions from boron-rich to carbon-rich (Wikipedia)

Boron carbide is a family of boron-carbon compounds, nominally B4C at the carbon-rich end, with a rhombohedral icosahedron-based structure (Wikipedia). CoorsTek makes it in three forms: reaction bonded, hot pressed and sintered (CoorsTek table). Hot-pressed grades are sold by Saint-Gobain as Norbide (Saint-Gobain datasheet). Henri Moissan first synthesized it (Wikipedia, Preparation).

What B4C is made of
IngredientShare of the weightWhat it does
Boron B not stated Makes up most of the compound. NASA's 2023 study credits the boron in B4C for the neutron shielding gain.
Carbon C not stated Forms the icosahedral boron-carbon network with the boron, giving the very high hardness.

Weight shares are as printed in the sources.

What it can do

Hardness

2800 kg/mm2

measured

The hot-pressed grade has a Knoop hardness of 2800 kg/mm2 at a 0.1 kg load (Saint-Gobain). Knoop values are not comparable with Vickers values.

Stiffness

440 GPa

measured

The hot-pressed grade has an elastic modulus of 440 GPa at room temperature (Saint-Gobain).

How it compares

Across the hot-pressed range in CoorsTek's table, flexural strength is 320 to 450 MPa and thermal conductivity is 45 to 100 W/m K at 20 °C. The Saint-Gobain hot-pressed grade's flexural strength (425 MPa) and thermal conductivity (90 W/mK) sit inside those ranges, so the spread reflects grades and test methods rather than one material.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Other materials are shown beside it; each was measured under its own conditions, so open its page before comparing closely. Compare every grade in the family.

Benchmarks
MeasurementB4CAl4C3HfCMAXMo2CNbCSiCTaCTiCZrC
Capacity and energy
Molar heat capacity Cp, B4C, 298.15 K53.76 J K-1 mol-112116.8 J K-1 mol-1no datano datano data36.23 J K-1 mol-1no datano data33.81 J K-1 mol-1no data
Thermal behavior and safety
Thermal conductivity, hot-pressed B4C (Saint-Gobain)Thermal conductivity as printed in the datasheet90 W/mKno datano data43 W/m Kno datano data4.9 W/cmK22 W/mKno data17.5 to 31.5 W/m·K
Thermal conductivity, hot-pressed B4C (CoorsTek)45 to 100 W/m K10no datano data43 W/m Kno datano data4.9 W/cmK22 W/mKno data17.5 to 31.5 W/m·K
Physical and electrical
Density, hot-pressed B4C (Norbide)2.5 gm/cm³12.36 g/cm³12.2 g/cm³4.47 g/cm³9.18 g/cm³7.82 g/cm³3.08 g/cm³14.5 g/cm³4.93 g/cm³6.73 g/cm³
Knoop hardness, hot-pressed B4C2800 kg/mm22no datano datano datano datano datano datano datano datano data
Other measurements
Flexural strength, 4-point, hot-pressed B4C (Saint-Gobain)425 MPa3no datano datano datano datano data346 MPa96 to 291 MPano data460 MPa
Compressive strength, hot-pressed B4C2900 MPa4no datano datano datano datano datano datano datano datano data
Elastic modulus, hot-pressed B4C440 GPa5no datano data265 GPano datano data395 GPano data444 GPa435 GPa
Poisson's ratio, hot-pressed B4CPoisson's ratio as printed in the datasheet0.18 -no datano datano datano datano datano datano datano data0.18 unitless
Fracture toughness, indentation, hot-pressed B4C (Saint-Gobain)3.1 MPa x m1/26no datano datano datano datano data2.78 to 2.82 MPa·m1/2no datano datano data
Coefficient of thermal expansion, hot-pressed B4C (Saint-Gobain)5 x10-6 mm/mmK7no data6.59 10-6/Kno datano datano data4.4 10-6/°C6.3 10-6/°Cno data4 to 10.2 10-6/K
Flexural strength (MOR), hot-pressed B4C (CoorsTek)320 to 450 MPa8no datano datano datano datano data346 MPa96 to 291 MPano data460 MPa
Fracture toughness K Ic, hot-pressed B4C (CoorsTek)3 to 4 MPa m 1/29no datano datano datano datano data2.78 to 2.82 MPa·m1/2no datano datano data
Coefficient of thermal expansion, hot-pressed B4C (CoorsTek)4.5 to 4.9 1x10 -6 /°C11no data6.59 10-6/Kno datano datano data4.4 10-6/°C6.3 10-6/°Cno data4 to 10.2 10-6/K
Standard molar entropy S, B4C, 298.15 K27.18 J K-1 mol-11388.97 J K-1 mol-1no datano datano data34.97 J K-1 mol-1no datano data24.23 J K-1 mol-1no data
Standard enthalpy of formation, B4C, 298.15 K-62.68 kJ mol-114-215.7 kJ mol-1no datano datano data-138.9 kJ mol-1no datano data-184.1 kJ mol-1no data

Why choose it, and why not

Good for

  • Hard, wear-resistant parts. Saint-Gobain gives a Knoop hardness of 2800 kg/mm2 for the hot-pressed grade.
  • Neutron shielding in composites. NASA reports a more than 110-fold gain in shielding effectiveness at 50 vol percent B4C in Al6061.

Watch out for

  • Brittleness. Hot-pressed B4C has a flexural strength of 425 MPa and an indentation fracture toughness of 3.1 MPa x m1/2 (Saint-Gobain).
  • The hazard classifications disagree. PubChem lists H360 and the supplier SDS lists H332, H315, H319 and H335. Read a manufacturer's SDS before handling.
  • Neutron-irradiation ageing, Vickers hardness, production shares and armor performance were not sourced in this run.

Boron carbide is a very hard, low-density ceramic (2.50 gm/cm3 for the hot-pressed grade). Its datasheet values, its neutron-shielding and armor uses, and its oxidation behaviour are sourced here. Brittleness and the disagreeing hazard classifications need attention. Ageing under neutron irradiation, Vickers hardness and production shares are not yet sourced.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Density, hot-pressed B4C (Norbide)Typical physical properties table of the Saint-Gobain datasheet (method not stated)material Norbide hot pressed boron carbide—
2Knoop hardness, hot-pressed B4CKnoop hardness as printed; Knoop is not Vickers, so it is not comparable with Vickers valuesload Knoop 0.1 kgmaterial Norbide hot pressed—
3Flexural strength, 4-point, hot-pressed B4C (Saint-Gobain)Four-point bend on the test bar size given in the datasheet footnotetemperature room temperaturetest bar 3 x 4 x 45 mmmaterial Norbide hot pressed—
4Compressive strength, hot-pressed B4CCompressive strength as printed in the datasheet (method not stated)temperature room temperaturematerial Norbide hot pressed—
5Elastic modulus, hot-pressed B4CModulus of elasticity as printed in the datasheet (method not stated)temperature room temperaturematerial Norbide hot pressed—
6Fracture toughness, indentation, hot-pressed B4C (Saint-Gobain)Indentation fracture toughness as printed in the datasheettemperature room temperaturemethod detail indentation—
7Coefficient of thermal expansion, hot-pressed B4C (Saint-Gobain)CTE as printed; the datasheet unit is x10-6 mm/mmK, kept as printedmaterial Norbide hot pressedtemperature not stated in the table—
8Flexural strength (MOR), hot-pressed B4C (CoorsTek)Flexural Strength, MOR (20 °C) row, Hot Pressed column; printed as 320 - 450temperature 20 °Cgrade hot pressed boron carbide—
9Fracture toughness K Ic, hot-pressed B4C (CoorsTek)Fracture Toughness K Ic row, Hot Pressed column; printed as 3.0 - 4.0grade hot pressed boron carbidemethod detail K Ic—
10Thermal conductivity, hot-pressed B4C (CoorsTek)Thermal Conductivity (20 °C) row, Hot Pressed column; printed as 45 - 100temperature 20 °Cgrade hot pressed boron carbide—
11Coefficient of thermal expansion, hot-pressed B4C (CoorsTek)Coefficient of Thermal Expansion row, Hot Pressed column; printed as 4.5 - 4.9 under a unit header of 1x10 -6 /°Cgrade hot pressed boron carbide—
12Molar heat capacity Cp, B4C, 298.15 KJANAF table value at 298.15 K; the column headings in the fetched page are partly garbled, so the column is mapped from the table layouttemperature 298.15 Kreference state standard state pressure 0.1 MPaphase crystalline (cr)—
13Standard molar entropy S, B4C, 298.15 KJANAF table value at 298.15 K; column mapped from the table layout, as for Cptemperature 298.15 Kreference state standard state pressure 0.1 MPaphase crystalline (cr)—
14Standard enthalpy of formation, B4C, 298.15 KJANAF table value at 298.15 K; column mapped from the table layout, as for Cptemperature 298.15 Kreference state standard state pressure 0.1 MPaphase crystalline (cr)—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Air or oxygen at elevated temperature not rated A B2O3 surface layer forms first and shields the carbide from catastrophic oxidation, according to a 2018 thermodynamic study1
Air containing traces of nitrogen not rated Oxidation and nitrogen reactions affect the quality and hardness of the product2
Very low oxygen pressure and high concentrations of gaseous components not rated B4C is stable only under extremely low O2 pressures in the study's conditions3
Corrosion details
#EnvironmentDetailsTest conditions
1 Air or oxygen at elevated temperature Varadachari, Bhowmick and Ghosh (2018) say the B2O3 that forms first acts as a protective shield, that oxidation reactions with O2 have positive log k values, and that the trioxide-producing reactions are the most energetically favoured. The region covered is 273 to 2300 K. The abstract gives no oxidation rates. temperature 273 to 2300 K, as the study gives itatmosphere O2 and N2
2 Air containing traces of nitrogen The abstract says oxidative processes and reaction with traces of nitrogen in air affect the quality and hardness of the product. BN forms at the lowest temperatures and is stable at higher temperatures, according to the same study. atmosphere air with traces of nitrogen
3 Very low oxygen pressure and high concentrations of gaseous components The abstract says B4C is stable only at extremely low O2 pressures and under high concentrations of gaseous components. No numeric pressure boundary is given. atmosphere extremely low O2 pressure, high concentration of gaseous components

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

The two hazard sources disagree on the classification. Treat the material as a dust hazard until a manufacturer's SDS is read.

Dust
Grinding or machining B4C makes fine dust. Control it with extraction and check the supplier's safety data sheet before handling powder or parts.
Inhalation
The SDS gives H332 (harmful if inhaled) and H335 (may cause respiratory irritation). PubChem's notifications give H360 and H360FD (reproductive toxicity). 77.8 percent of company reports say the material does not meet GHS criteria.

If a part fails

These numbers come from the Saint-Gobain and CoorsTek tables.

Brittleness
Hot-pressed B4C has a four-point flexural strength of 425 MPa (Saint-Gobain), and an indentation fracture toughness of 3.1 MPa x m1/2. It breaks rather than bends under a flaw.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Brittle fracture under tensile or bending loadmoderate severityMechanical load on a flaw or machining damageFour-point flexural strength of 425 MPa and indentation fracture toughness of 3.1 MPa x m1/2 for hot-pressed B4C
Loss of quality and hardness from oxidation and nitrogen reactions in hot airmoderate severityHeating in air, including traces of nitrogenThe 2018 study says oxidative processes and reaction with traces of nitrogen in air affect the quality and hardness of the product

Handling and storage

  • Dust: PubChem's reproductive-toxicity entries (H360 and H360FD) and the supplier's inhalation statements (H332, H335) mean fine dust from grinding or machining should be controlled.
  • Storage and disposal: the SDS gives P405, store locked up, and P501, dispose of contents under local regulations.

Supply and geography

How common the raw materials are and where they come from.

Boron (feedstock for the boron half of B4C)

USGS 2026: boron does not occur in nature as an element. It is sold as borates and boric oxide. The production table lists Turkey at 1,800 (2024) and 1,500 (2025) for refined borates, with units as printed. US imports of all boron forms were 90 percent from Turkey in 2021 to 2024.

Critical mineral lists
US: listed
Recycling
Not stated in the USGS boron chapter read.
Substitutes
USGS: the substitution of other materials for boron is possible in detergents, enamels, insulation and soaps. This applies to boron in general, not to B4C.