Ethylene-chlorotrifluoroethylene ECTFE (Halar)

(C2H4)n(C2ClF3)n, alternating copolymer · CAS 25101-45-5

ECTFE (Halar, from Solvay) is an alternating copolymer of ethylene and chlorotrifluoroethylene.

9 sources · Updated 2026-10-20 · CC BY 4.0

Evidence level

5 of 5

Flown or field-proven

Atomic oxygen

1.79e-24 cm3/atom

Chemicals

Resistant to most acids and solvents

Heat

Melts at 238 °C

Electrical insulation

1e15 ohm-cm

Recipe, share of the weight

  • C not statedCarbon
  • H not statedHydrogen
  • Cl not statedChlorine
  • F not statedFluorine

Best for

Corrosion-resistant linings, pipes and tanks, and wire or cable jacketing that must survive acids and solvents and still be tough

Weakest at

Atomic oxygen in low Earth orbit (far more than PTFE on the MISSE 2 flight) and overheating, which gives toxic and corrosive fumes including hydrogen fluoride

Risk at a glance

  • People Moderate. Not labelled hazardous as a solid; toxic fumes when…
  • If it fails High. Hydrogen fluoride release on overheating
  • Corrosion Severe. Above about 350 °C ECTFE breaks down and gives off hydrogen fluoride and other toxic gases.

Quick facts: ECTFE (Halar)

Key properties of ECTFE (Halar)
PropertyValueBasis
Density1.65 to 1.71 g/cm³2 sourced values across conditions
Tensile strength48.3 to 55.2 MPa2 sourced values across conditions
Young's modulus1.65 to 1.7 GPa2 sourced values across conditions
Thermal conductivity0.16 W/(m·K)1 sourced value
Thermal expansion (CTE)31.1 ppm/K1 sourced value
Melting point238 °C1 sourced value
Electrical resistivity10,000,000,000,000 Ω·m1 sourced value
Maximum service temperature149 to 150 °C2 sourced values across conditions

What is the density of Ethylene-chlorotrifluoroethylene?

Ethylene-chlorotrifluoroethylene has a density of 1.65 to 1.71 g/cm³. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the thermal conductivity of Ethylene-chlorotrifluoroethylene?

Ethylene-chlorotrifluoroethylene has a thermal conductivity of 0.16 W/(m·K). The source and test conditions are listed in the properties table on this page.

What is the coefficient of thermal expansion of Ethylene-chlorotrifluoroethylene?

Ethylene-chlorotrifluoroethylene has a coefficient of thermal expansion of 31.1 ppm/K. The source and test conditions are listed in the properties table on this page.

What is the melting point of Ethylene-chlorotrifluoroethylene?

Ethylene-chlorotrifluoroethylene has a melting point of 238 °C. The source and test conditions are listed in the properties table on this page.

What is the tensile strength of Ethylene-chlorotrifluoroethylene?

Ethylene-chlorotrifluoroethylene has a tensile strength of 48.3 to 55.2 MPa. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is Ethylene-chlorotrifluoroethylene used for?

Uses recorded in the sources include Primary and secondary jacketing of specialty data and heating cables, and wet benches for semiconductor processing; Gaskets for storing liquid oxygen and other propellants in aerospace systems; Pipes, fittings, tanks and linings for the chemical industry.

Why it exists

ECTFE (Halar) is an alternating copolymer of ethylene and chlorotrifluoroethylene. Mixing hydrogen-bearing ethylene units with fluorinated units gives a material that is tougher than PTFE, while keeping the chemical resistance of a fluoropolymer. A data sheet gives a density of 1.68 g/cm3, a melting point of 238 °C and a heat deflection temperature of 115 °C at 264 psi. Wikipedia gives a continuous range of -76 °C to +150 °C and a tensile strength of about 7000 psi from the data sheet. ECTFE is used where a tough, chemically resistant and fire-resistant plastic is needed, such as linings, pipes and cable jackets.

Where it's used

Chemical lining and piping

Halar sheet and pipe are used in chemical handling, process tanks, pump and valve parts and wet-process tools; sheet lining is also applied to metal and fibre-reinforced plastic.

Cable jacketing and semiconductor wet benches

ECTFE is used for primary and secondary jacketing of specialty cables and for wet tool and tubing systems for lithographic chemicals.

Propellant gaskets

ECTFE is used to make gaskets for storing liquid oxygen and other propellants in aerospace systems.

Recipe

(C2H4)n(C2ClF3)n, alternating copolymer; repeat unit C4H4ClF3

ECTFE is made by polymerizing ethylene and chlorotrifluoroethylene (CTFE) into an alternating copolymer, a semi-crystalline fluoropolymer (Wikipedia). The repeat unit is C4H4ClF3 with a molar mass of 144.5223 (NASA MISSE 2 table). The polymerization process was not read in a fetched source.

What ECTFE (Halar) is made of
IngredientShare of the weightWhat it does
Carbon C not stated Backbone carbons: two from ethylene and two from CTFE in each repeat unit.
Hydrogen H not stated Four hydrogens on the ethylene carbons, which give the copolymer its toughness compared with PTFE.
Chlorine Cl not stated One chlorine on the CTFE unit, which fills free volume and keeps permeation low.
Fluorine F not stated Three fluorines on the CTFE unit, which give chemical resistance.

Weight shares are as printed in the sources.

What it can do

Atomic oxygen

1.79e-24 cm3/atom

On the MISSE 2 flight ECTFE eroded at 1.79e-24 cm3/atom over 3.95 years, against 3.00e-24 for Kapton H in the same table.

Chemicals

Resistant to most acids and solvents

The Halar data sheet says the material resists most chemicals, including acids, alkalines and organic solvents, except hot amines and ketones.

Heat

Melts at 238 °C

A data sheet gives a melting point of 238 °C (460 °F) and a maximum operating temperature of 149 °C, and Wikipedia gives a continuous range up to +150 °C.

Electrical insulation

1e15 ohm-cm

A data sheet gives a volume resistivity of 1e15 ohm-cm at 50 percent RH, a dielectric constant of 2.5 at 1 MHz and a dielectric strength of 500 V/mil.

How it compares

In low Earth orbit ECTFE eroded at 1.79e-24 cm3/atom on the MISSE 2 flight, about the same as Kapton H at 3.00e-24 and far faster than PTFE (1.42e-25 cm3/atom) at 1.42e-25. For strength, a data sheet gives a tensile strength of 7000 psi for ECTFE and 8000 psi for a supplier's Halar 901 rod, and an elongation at break of 200 percent.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details. Other materials are shown beside it; each was measured under its own conditions, so open its page before comparing closely. Compare every grade in the family.

Benchmarks
MeasurementECTFE (Halar)AFPCTFE (CTFE, Kel-F)ETFEFEPPFAPTFEPVDF (Kynar)PVFPVF (white Tedlar)
Thermal behavior and safety
Melting pointTypical value printed in a materials data sheet238 °C3no data210 °C265 °C255 °C302 °Cno datano datano data185 °C
Heat deflection temperature at 264 psiTypical value printed in a materials data sheet115 °C4156 °Cno datano datano data91 °Cno data125 °Cno datano data
Thermal conductivity3.75×10^-4 cal/cm-sec-°C8no datano datano datano data0.195 W/(m·K)no datano datano datano data
Physical and electrical
Specific gravity (D792)Typical value printed in a materials data sheet1.68 g/cm³2.146 g/cm³2.133 g/cm³1.74 g/cm³2.144 g/cm³2.138 g/cm³2.17 g/cm³no data1.379 g/cm³1.624 g/cm³
Density range (Halar 901S SDS)1.65 g/cm³22.146 g/cm³2.133 g/cm³1.74 g/cm³2.144 g/cm³2.138 g/cm³2.17 g/cm³no data1.379 g/cm³1.624 g/cm³
Volume resistivityTypical value printed in a materials data sheet1×10^15 ohm-cmno datano datano datano datano datano datano datano datano data
Hardness, Shore DPrinted value on a supplier product sheet75 Shore Dno datano datano datano datano datano datano datano datano data
Other measurements
Atomic oxygen erosion yield (MISSE 2 flight)1.79×10^-24 cm³/atom11.98×10^-25 cm³/atom8.31×10^-25 cm³/atom9.61×10^-25 cm³/atom2×10^-25 cm³/atom1.73×10^-25 cm³/atom1.42×10^-25 cm³/atom1.29×10^-24 cm³/atom3.19×10^-24 cm³/atom1.01×10^-25 cm³/atom
Maximum operating temperature (data sheet)Typical value printed in a materials data sheet149 °Cno data175 °C150 °C204 °C260 °C260 °Cno data107 °C107 °C
Upper service temperature (rod stock)Printed value on a supplier product sheet150 °Cno data175 °C150 °C204 °C260 °C260 °Cno data107 °C107 °C
Continuous usage lower limit-76 °C5no datano datano datano datano data-200 °Cno data-72 °C-72 °C
Tensile strength (data sheet)Typical value printed in a materials data sheet7000 psi26.9 MPa34 MPa40 MPa20 MPa21 MPano datano data8 kpsi55 MPa
Tensile strength (rod stock)Printed value on a supplier product sheet8000 psi26.9 MPa34 MPa40 MPa20 MPa21 MPano datano data8 kpsi55 MPa
Elongation at break (data sheet)Typical value printed in a materials data sheet200 %17.1 %100 %300 %300 %300 %no datano data90 %90 %
Elongation at break (rod stock)Printed value on a supplier product sheet250 %17.1 %100 %300 %300 %300 %no datano data90 %90 %
Tensile modulusTypical value printed in a materials data sheet2.4×10^5 psi1.6 GPa5.65 GPa1075 MPano data480 MPano datano datano data2655 MPa
Dielectric constant at 1 MHzTypical value printed in a materials data sheet2.5 none61.93 unitlessno data2.6 dimensionless2.03 -2 -2.1 dimensionlessno datano data11 -
Dielectric strength (short time)Typical value printed in a materials data sheet500 V/mil2.1 kV/0.1 mmno datano data80 kV/mm260 kV/mm30 kV/mmno datano data3.5 kV/mil
Water absorption, 24 hours0.1 %70.01 %no datano data0.01 %no datano datano data0.5 %0.5 %
Coefficient of linear thermal expansion5.6×10^-5 in/in/°F9no datano datano datano datano data12 x 10^-5 per °Cno data2.8×10^-5 in/in/degF9.7×10^-5 m/mK
Young's modulus (approximate)1700 MPa101.6 GPa5.65 GPa1075 MPano data480 MPano datano datano data2655 MPa

Why choose it, and why not

Good for

  • Chemical linings and pipes. The data sheet says it resists most acids, alkalines and solvents.
  • Tough, impact-resistant parts. The data sheet gives an elongation at break of 200 percent and a tensile strength of 7000 psi.
  • Tough cable jackets with a continuous range of -76 °C to +150 °C.
  • Low water absorption, below 0.1 percent over 24 hours.

Watch out for

  • Atomic oxygen. On the MISSE 2 flight ECTFE eroded far faster than PTFE (1.42e-25 cm3/atom).
  • Overheating. Above about 350 °C ECTFE releases hydrogen fluoride and other toxic gases.
  • Permeation. Small molecules such as water and HF permeate the matrix and can limit a lining's lifetime.
  • Hot amines and ketones attack it, according to the data sheet.

ECTFE is a tough, chemically resistant fluoropolymer that is a good choice for linings, pipes and cable jackets on the ground. In low Earth orbit it erodes at about the same rate as Kapton H, so it is a poor choice for an exposed surface there. The flight erosion yield is the only space result here; the strength, density and electrical values are data-sheet typical values.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Atomic oxygen erosion yield (MISSE 2 flight)Flight measurement reported in a NASA technical memorandum predictive-tool tableenvironment low Earth orbit, ISS, MISSE 2 PEACE Polymers trayfluence 8.43e21 atoms/cm2duration 3.95 years—
2Density range (Halar 901S SDS)Range printed in a manufacturer safety data sheet, Section 9form Halar 901S resin—
3Melting point—printed 460 °Ftest standard ASTM D3418The Halar 901S safety data sheet gives a melting range of 230 to 242 °C.
4Heat deflection temperature at 264 psi—pressure 264 psitest standard ASTM D648printed 240 °F—
5Continuous usage lower limitRange stated in a reference encyclopedia article, which cites the Polymer Handbook and manufacturer databasis continuous usage temperature range (-105 °F to +300 °F as printed)—
6Dielectric constant at 1 MHz—test standard ASTM D150frequency 1 MHztemperature 23 °C—
7Water absorption, 24 hoursTypical value printed in a materials data sheet, shown as less than 0.1test standard ASTM D570time 24 hoursprinted < 0.1—
8Thermal conductivityTypical value printed in a materials data sheet; printed value is 3.75 multiplied by 10-4, copied as 3.75e-4test standard ASTM C177printed 3.75 x 10-4 cal/cm-sec-°C (also 1.09 BTU-in/ft2-hr-°F)—
9Coefficient of linear thermal expansionTypical value printed in a materials data sheet; printed value is 5.6 multiplied by 10-5, copied as 5.6e-5test standard ASTM D696printed 5.6 x 10-5 in/in/°F—
10Young's modulus (approximate)Value printed in a reference encyclopedia articlebasis value printed in a reference encyclopedia article—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Atomic oxygen in low Earth orbit moderate Atomic oxygen eroded ECTFE about as fast as Kapton H on the ISS, and far faster than PTFE (1.42e-25 cm3/atom).1
Acids, alkalis and organic solvents not rated ECTFE resists most acids, alkalis and solvents, but not hot amines or ketones.2
Ultraviolet light not rated ECTFE has good UV resistance, particularly to UV-A and UV-B.3
Overheating above about 350 °C (decomposition) severe Above about 350 °C ECTFE breaks down and gives off hydrogen fluoride and other toxic gases.4
Corrosion details
#EnvironmentDetailsTest conditions
1 Atomic oxygen in low Earth orbit On the MISSE 2 flight ECTFE had an erosion yield of 1.79e-24 cm3/atom, against 3.00e-24 for Kapton H and 1.42e-25 for PTFE in the same table. FEP measured 2.00e-25 and PFA 1.73e-25. flight MISSE 2, 3.95 years, fluence 8.43e21 atoms/cm2
2 Acids, alkalis and organic solvents The Halar data sheet says the material is resistant to most chemicals, including acids, alkalines and organic solvents, except hot amines and ketones. Wikipedia says its chemical resistance is similar to PTFE, though somewhat lower in some cases. basis manufacturer and distributor data sheet, encyclopedia article
3 Ultraviolet light No UV exposure number was read. The encyclopedia article states the material has good UV resistance, and films can be transparent. basis qualitative statement only
4 Overheating above about 350 °C (decomposition) The Simona safety data sheet gives thermal decomposition from 350 °C and says that above this temperature the material breaks down into toxic fluorine-containing substances, and that burning gives hydrofluoric acid. The Halar 901S sheet lists hydrogen fluoride and hydrogen chloride as combustion products. trigger overheating or burningworst case poor ventilation

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

The solid is not labelled hazardous, but overheating ECTFE releases hydrogen fluoride and other toxic gases.

The solid
The Halar 901S safety data sheet says the product is not labelled as hazardous, but thermal decomposition can release toxic and corrosive gases.
Fume fever
Thermal decomposition vapours of fluorinated polymers may cause polymer fume fever, a flu-like illness.
Above 350 °C
The Simona safety data sheet gives thermal decomposition from 350 °C, with hydrofluoric acid as a product of burning.

If it fails

These results come from a flight measurement, data sheets and a safety sheet, not from a reported failure of a flown ECTFE part.

In orbit
On the MISSE 2 flight ECTFE eroded at 1.79e-24 cm3/atom, about the same as Kapton H (3.00e-24) and far faster than PTFE (1.42e-25 cm3/atom) (1.42e-25).
Overheating
Above about 350 °C the material breaks down into toxic fluorine-containing gases; the Halar sheet lists hydrogen fluoride as a combustion product.
Lining permeation
Small molecules such as water, oxygen, chlorine and HF permeate the matrix and can limit the lifetime of a lining.

Handling and storage

Do not overheat
Keep ECTFE away from heat and ignition sources, and do not overheat it.
Ventilate
Provide local ventilation suited to the decomposition risk; in a fire use breathing apparatus with a face mask.
Static
Take measures to prevent a build-up of static electricity when handling it.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Permeation by small molecules in lining servicemoderate severityExposure of a lining to water vapour, oxygen, chlorine, hydrogen sulfide, HCl or HFSmall molecules permeate the matrix and can reach the underlying steel or fibre-reinforced plastic, which limits the lining lifetime.
Hydrogen fluoride release on overheatinghigh severityHeating above about 350 °CThe polymer breaks down into toxic and corrosive gases, including hydrogen fluoride, which can cause severe lung injury.

Side effects on surrounding parts

Side effects on surrounding parts
AffectsEffect
People handling hot materialThermal decomposition products can cause polymer fume fever in people, with flu-like symptoms.

Handling and storage

  • To avoid thermal decomposition, do not overheat the material and keep it away from heat and ignition sources. Take measures to prevent a build-up of static electricity.
  • Keep the product away from tobacco and do not contaminate tobacco products with it.

Mitigations

  • Provide local ventilation suited to the decomposition risk. In case of decomposition use breathing apparatus with a face mask.

Supply and geography

How common the raw materials are and where they come from.

Fluorine feedstock (fluorspar, calcium fluoride)

Top producers (2025)
China 60%, Mexico 15%, Mongolia 15%, South Africa 4.1%
Recycling
USGS: synthetic fluorspar may be produced from neutralization of waste in uranium enrichment, petroleum alkylation and stainless-steel pickling, though impurities constrain its use. Primary aluminum producers recycle HF and fluorides from smelting.
Substitutes
USGS: fluosilicic acid has been used as an alternative to fluorspar in making AlF3 and HF.

ECTFE resin producer