Guides/Comparisons

Duplex vs austenitic stainless steel

duplex-vs-austenitic-stainless-steel

Duplex stainless steels and Austenitic stainless steels at a glance

This page compares Duplex stainless steels and Austenitic stainless steels using only values that carry a source, a test condition and an evidence level. Ranges run across temper, heat treatment and product form, measured at room temperature where the source says so.

  • Yield strength: the ranges overlap (Duplex stainless steels at least 400 MPa; Austenitic stainless steels 170 to 1,103 MPa).
  • Tensile strength: the ranges overlap (Duplex stainless steels 600 to 1,000 MPa; Austenitic stainless steels 480 to 2,200 MPa).
  • Density: the ranges overlap (Duplex stainless steels 7.8 to 7.82 g/cm³; Austenitic stainless steels 7.8 to 8.09 g/cm³).
  • Young's modulus: the ranges overlap (Duplex stainless steels 190 to 200 GPa; Austenitic stainless steels 174 to 205 GPa).
  • Thermal conductivity: the ranges overlap (Duplex stainless steels 14 to 18 W/(m·K); Austenitic stainless steels 12 to 21.4 W/(m·K)).
  • Melting point: the ranges overlap (Duplex stainless steels 1,385 to 1,443 °C; Austenitic stainless steels 1,300 to 1,455 °C).
  • Service temperature: the ranges overlap (Duplex stainless steels 232 to 316 °C; Austenitic stainless steels 300 to 1,100 °C).
  • Thermal expansion: Austenitic stainless steels are higher (Duplex stainless steels 11 to 14 ppm/K; Austenitic stainless steels 15.3 to 20.5 ppm/K), about 1.4 times the midpoint of Duplex stainless steels.

"Higher" means the whole range is higher, not just one value. Where a value is a specified minimum, the table says "at least".

Side by side

Duplex vs austenitic stainless steel: properties compared
PropertyDuplex stainless steelsAustenitic stainless steels
Yield strength at least 400 MPa 170 to 1,103 MPa
Tensile strength 600 to 1,000 MPa 480 to 2,200 MPa
Density 7.8 to 7.82 g/cm³ 7.8 to 8.09 g/cm³
Young's modulus 190 to 200 GPa 174 to 205 GPa
Thermal conductivity 14 to 18 W/(m·K) 12 to 21.4 W/(m·K)
Melting point 1,385 to 1,443 °C 1,300 to 1,455 °C
Service temperature 232 to 316 °C 300 to 1,100 °C
Thermal expansion 11 to 14 ppm/K 15.3 to 20.5 ppm/K

When to use which

Best use and weak spots
MaterialBest forWeakest at
Duplex stainless steel 2205Chloride-bearing and sour service where 300-series steels crack, in welded pipe, tube, sheet and plate (ATI, Alleima)Extended exposure at 343 to 530 C (475 C embrittlement), welds made with straight chromium filler, and sour service above 232 C (ATI, Alleima)
Super duplex stainless steel 2507Chloride-bearing seawater, subsea and sour oil and gas service that needs high strength and pitting resistance, in solution-annealed tube, bar and forgingsProlonged exposure above 250 °C, which lowers impact strength, and hydrogen-induced cracking in cathodically protected subsea steel
Lean duplex stainless steel 2304Chloride-bearing process piping and heat exchangers, pulp and paper equipment, and strength-limited structures where 304 or 316 would crack or be too weak (Alleima, ATI)Exposure above about 315 C (600 F), where 475 C embrittlement can follow (ATI); prolonged exposure above 280 C (Alleima); weld metal without an overmatched filler (ATI)
Lean duplex stainless steel 2101 (UNS S32101)Chloride-bearing process equipment where a 300 series grade is too weak or too prone to chloride stress cracking, and nickel cost matters: the grade gives about double the 0.2 % yield of 304 and 316 and no SCC in the boiling CaCl2 U-bend testUse above about 300 °C: Atlas says held above 300 °C the grade embrittles and only a full solution anneal restores it, and no space-environment data (radiation, outgassing, cryogenic toughness) were found
Stainless steel 304Corrosion-resistant housings, fasteners and tanks where ordinary steel would rustChloride pitting in acidic solutions, and low strength compared with precipitation-hardened steels
Stainless steel 301Springs, clips and light formed structures where cold-work strength matters more than corrosion resistanceChloride pitting (critical pitting temperature below 10 C in Outokumpu's test) and carbide precipitation after welding or holding at 427 to 816 C
Stainless steel 303Heavily machined parts in mild service, such as screws, nuts, bolts, shafts and fittings (Aalco, UPMET)Chloride and marine service, where Aalco says 303 is not suitable, and welded joints, where Aalco says weldability is poor
Stainless steel 316Chloride-bearing and marine-grade service where 304 would pit, in annealed sheet, bar and plateCrevice and pitting attack in seawater condenser tubes, intergranular attack after heating between 500 and 900 C, and modest strength next to precipitation-hardened grades
Stainless steel 316LWelded parts in chloride or marine service, and vacuum hardware that is vacuum-firedLong holds near 650 C form sigma phase, and seawater service needs a pitting resistance equivalent number greater than 40 (Wikipedia)
AISI 302 stainless steelSprings, washers, screens and wire parts that need an 18-8 stainless steel with more carbon than 304 for strength, while keeping ductility (Elgiloy datasheet)Strength in the annealed state (about 290 MPa typical yield), and ductility after heavy cold work (elongation falls from 48 % at 0 % cold work to 2.2 % at 80 % cold work, fwmetals table)
Stainless steel 304LWelded parts in corrosive service, where the as-welded condition must resist carbide precipitationSea water and chloride service: Carpenter rates 304 and 304L restricted in sea water, and no pitting number for 304L was found
Stainless steel 310SFurnace and heat-treatment parts that run hot in oxidising air up to about 1,050 °C, with good creep strength and oxidation resistanceSulphur-bearing hot gases, which cut the service limit to 950 °C, and long exposure between 650 and 900 °C, which causes sigma-phase embrittlement and chromium-carbide sensitisation
AISI 317L stainless steelChloride pitting resistance in process equipment, with a low-carbon grade that limits sensitization in weldsStrength in the annealed state (205 MPa minimum yield) and chloride stress cracking above about 49 °C
AISI 321 stainless steelWelded parts that run hot in oxidising air, from 427 to 850 degC: titanium holds the grade against carbide precipitation in the 800 to 1500 degF rangeStrength when annealed (about 241 MPa typical yield) and cold-work strength only, plus exposure of 900 to 1500 degF for long periods, which lowers general corrosion resistance
AISI 347 stainless steelWelded hot-service parts that cannot be re-annealed afterwards: niobium stabilisation resists intergranular attack, and the grade is rated to 800 °C in airStrength when hot: tensile strength falls from 93.3 ksi at 68 °F to 69.5 ksi at 800 °F (Rolled Alloys), and no vacuum, radiation or atomic-oxygen data were found
AISI 347H stainless steelWelded parts for hot service in air and steam, where creep strength to 1500 degF is needed and niobium stabilisation resists intergranular attack in the as-welded conditionStrength when hot: typical tensile strength falls from 93.3 ksi at 68 degF to 69.5 ksi at 800 degF (Rolled Alloys), and no vacuum, radiation or atomic-oxygen data were found
Super-austenitic stainless steel 904LSulfuric and phosphoric acid plant, seawater condensers and heat exchangers, and pulp bleaching, in annealed sheet, plate, strip and tube, where 316L or 317L would corrodeHalide-containing acids and boiling magnesium or lithium chloride, where ATI's U-bend test cracked the alloy, and crevices in chloride water (ATI G-48 onset at 18 °C)
Nitronic 60 stainless steelFasteners, pins, bushings and valve trim that must resist galling and wear while staying austenitic and low in magnetic permeabilityGeneral corrosion resistance falls between Types 304 and 316, the alloy is hard to machine, the high-strength bar cannot be hot worked or welded without losing strength, and the sources print no space-environment data

Where each is used

Uses
MaterialUse
Duplex stainless steel 2205Chemical process vessels, piping and heat exchangers
Duplex stainless steel 2205Oil and gas production tubing, flowlines and heat exchangers in sour service
Duplex stainless steel 2205Marine propellers, shafts, rudders, pumps and valves
Super duplex stainless steel 2507Subsea umbilicals and offshore oil and gas tubing
Super duplex stainless steel 2507Seawater cooling tubing and desalination pressure vessels
Stainless steel 304Spacecraft propellant tank
Stainless steel 304Fasteners and screws
Stainless steel 304Architectural cladding
Stainless steel 301Aircraft structural parts
Stainless steel 301Truck and trailer bodies, railway and subway cars