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Nickel alloys
nickel-alloysAbout nickel alloys
Nickel alloys and superalloys (Inconel 718, 625, Invar 36): strength, temperature limits and corrosion data with sources.
Nickel alloys range from superalloys such as Inconel, which keep their strength at high temperature and resist corrosion in aggressive environments, to low-expansion alloys such as Invar 36. Strength depends on the heat treatment, so each value names its condition.
At a glance
- Highest yield strength: NiBe2 reaches 1,590 MPa. Lowest: Nickel starts at 105 MPa. (23 of 24 grades have a sourced value.)
- Highest tensile strength: Nickel aluminide reaches 2,900 MPa. Lowest: Nickel starts at 380 MPa. (24 of 24 grades have a sourced value.)
- Highest density: Hastelloy B-3 (Ni-Mo) reaches 9.22 g/cm³. Lowest: Nickel aluminide starts at 7.5 g/cm³. (24 of 24 grades have a sourced value.)
Ranges run across the conditions each source reports (temper, heat treatment, form), measured at room temperature where the source says so.
How they compare
The same measurements for every material in the collection. A range means the grade has values under several conditions; "at least" means the source gives a specified minimum. "no data" means no sourced value yet. For ranked tables, open a benchmark.
| Material | Yield strength | Tensile strength | Density | Young's modulus | Thermal conductivity | Melting point |
|---|---|---|---|---|---|---|
| Inconel 718structural superalloy | 1,179 MPa | 1,386 MPa | 8.22 g/cm³ | 200 GPa | 11.4 W/(m·K) | 1,260 to 1,336 °C |
| Inconel 625corrosion-resistant solid-solution nickel superalloy | 290 to 655 MPa | 724 to 1,034 MPa | 8.44 g/cm³ | 205 to 208 GPa | 9.8 W/(m·K) | 1,290 to 1,350 °C |
| Invar 36 (FeNi36)low-expansion structural alloy | 276 MPa | 448 to 518 MPa | 8.05 to 8.13 g/cm³ | 140 to 141 GPa | 10.5 W/(m·K) | 1,427 °C |
| Hastelloy B-3 (Ni-Mo)corrosion-resistant structural alloy for hot reducing acids | 400 to 421 MPa | 862 to 883 MPa | 9.22 g/cm³ | 216 GPa | 11.2 W/(m·K) | 1,370 to 1,418 °C |
| Hastelloy C-22corrosion-resistant structural alloy | 310 to 403 MPa | 690 to 950 MPa | 8.69 g/cm³ | 206 GPa | 10.1 to 21.3 W/(m·K) | 1,357 to 1,399 °C |
| Hastelloy C-276corrosion-resistant nickel-molybdenum-chromium alloy | 283 to 415 MPa | 690 to 792 MPa | 8.89 to 8.9 g/cm³ | 205 GPa | 7.3 to 19 W/(m·K) | 1,323 to 1,371 °C |
| Hastelloy Xoxidation-resistant nickel-chromium-iron-molybdenum alloy for hot gas-turbine and furnace parts | 340 to 945 MPa | 760 to 1,110 MPa | 8.22 g/cm³ | 205 GPa | 9.2 W/(m·K) | 1,260 to 1,355 °C |
| Haynes 214 (UNS N07214)high-temperature oxidation-resistant nickel-chromium-aluminium wrought alloy | 438 to 577 MPa | 758 to 1,035 MPa | 8.05 g/cm³ | 218 GPa | 12 W/(m·K) | 1,355 to 1,400 °C |
| Haynes 230oxidation-resistant solid-solution nickel superalloy | 383 to 417 MPa | 837 to 852 MPa | 8.97 g/cm³ | 209 GPa | 8.9 W/(m·K) | 1,301 to 1,371 °C |
| Incoloy 800 (UNS N08800)high-temperature corrosion-resistant alloy | 250 to 690 MPa | 590 to 771 MPa | 7.94 g/cm³ | 197 GPa | 11.5 W/(m·K) | 1,357 to 1,385 °C |
| Incoloy 825corrosion-resistant austenitic nickel-iron-chromium alloy | 240 to 889 MPa | 585 to 1,000 MPa | 8.14 g/cm³ | 196 GPa | 11.1 W/(m·K) | 1,370 to 1,400 °C |
| Inconel 600corrosion-resistant nickel-chromium-iron alloy | 170 to 345 MPa | 490 to 690 MPa | 8.47 to 8.5 g/cm³ | 214 GPa | 14.9 W/(m·K) | 1,354 to 1,413 °C |
| Inconel 601 (Alloy 601)high-temperature structural alloy | 205 to 310 MPa | 550 to 690 MPa | 8.11 g/cm³ | 207 GPa | 11.2 W/(m·K) | 1,360 to 1,411 °C |
| Inconel 617 (Alloy 617)high-temperature structural alloy | 300 to 368 MPa | 690 to 808 MPa | 8.36 g/cm³ | 211 GPa | 13.4 W/(m·K) | 1,330 to 1,380 °C |
| Inconel X-750age-hardenable spring and fastener alloy | 393 to 793 MPa | 855 to 1,586 MPa | 8.28 g/cm³ | 214 GPa | 83 Btu/in./hr/sq ft/°F | 1,393 to 1,427 °C |
| Kovar (Fe-Ni-Co)glass-to-metal sealing alloy | at least 200 MPa | 450 to 830 MPa | 8.36 g/cm³ | 138 GPa | 17.5 W/(m·K) | 1,449 to 1,450 °C |
| Monel 400corrosion-resistant solid-solution nickel-copper alloy | 172 to 345 MPa | 483 to 621 MPa | 8.8 to 8.83 g/cm³ | 179 to 180 GPa | 22 W/(m·K) | 1,300 to 1,350 °C |
| Monel K-500age-hardenable corrosion-resistant nickel-copper alloy for springs, fasteners and pump parts | 276 to 827 MPa | 621 to 1,310 MPa | 8.44 to 8.45 g/cm³ | 179 GPa | 17.4 to 17.5 W/(m·K) | 1,315 to 1,350 °C |
| Nickelstructural metal and protective plating | 105 to 210 MPa | 380 to 520 MPa | 8.89 to 8.91 g/cm³ | 205 GPa | 70.3 W/(m·K) | 1,455 °C |
| Nickel aluminidestructural intermetallic | no data | 2,300 to 2,900 MPa | 7.5 g/cm³ | 200 GPa | no data | no data |
| NiBe2high-temperature spring alloy, age-hardened strip | 280 to 1,590 MPa | 660 to 1,860 MPa | 8.27 to 8.36 g/cm³ | 195 to 210 GPa | 48 W/(m·K) | 1,195 to 1,325 °C |
| Ni-alloyssoft-magnetic strip alloy and low-manganese nickel wire | 280 to 1,030 MPa | 450 to 900 MPa | 8.2 to 8.86 g/cm³ | no data | 13 to 44 W/(m·K) | 1,425 °C |
| Nimonic 90age-hardened creep-resisting superalloy | 461 to 752 MPa | 865 to 1,175 MPa | 8.18 g/cm³ | 204 GPa | 11.5 W/(m·K) | 1,310 to 1,370 °C |
| Waspaloy (UNS N07001)age-hardenable nickel superalloy for hot rotating and static gas turbine parts | 586 to 1,434 MPa | 1,027 to 1,731 MPa | 8.19 g/cm³ | 211 GPa | 12.6 W/(m·K) | 1,330 to 1,360 °C |
What these materials are made of
Composition by weight, as printed in the sources for each grade (the first constituents listed).
| Material | Main constituents |
|---|---|
| Inconel 718 | Ni 50 to 55% · Cr 17 to 21% · Fe balance · Nb 4.75 to 5.5% · Mo 2.8 to 3.3% · Ti 0.65 to 1.15% · Al 0.2 to 0.8% |
| Inconel 625 | Ni 58% · Cr 20 to 23% · Mo 8 to 10% · Nb 3.15 to 4.15% |
| Invar 36 (FeNi36) | Fe balance · Ni 36 to 37% |
| Hastelloy B-3 (Ni-Mo) | Ni 65% · Mo 28.5% · Cr 1.5% · Fe 1.5% · W up to 3% · Mn up to 3% · Co up to 3% |
| Hastelloy C-276 | Ni 57% · Cr 16% · Mo 16% · W 4% · Fe 5% |
| Hastelloy X | Ni 47% · Cr 22% · Fe 18% · Mo 9% · Co 1.5% · W 0.6% · C 0.1% |
| Haynes 214 (UNS N07214) | Ni 75% · Cr 16% · Al 4.5% · Fe 3% · Y 0.01% |
| Haynes 230 | Ni 57% · Cr 22% · W 14% · Mo 2% · Fe 3% · Co 5% |
| Incoloy 825 | Ni 38 to 46% · Fe 22% · Cr 19.5 to 23.5% · Mo 2.5 to 3.5% · Cu 1.5 to 3% · Ti 0.6 to 1.2% |
| Inconel 600 | Ni 72% · Cr 14 to 17% · Fe 6 to 10% · C, Mn, Si, Cu, S up to 0.15% |
| Inconel 601 (Alloy 601) | Ni 58% · Cr 21% · Fe balance · Al 1% · C 0.1% · Mn 1% · Si 0.5% |
| Inconel 617 (Alloy 617) | Ni 44.5% · Cr 22% · Co 12.5% · Mo 9% · Al 1.2% · C 0.07% · Ti 0.3% |
| Inconel X-750 | Ni 73% · Cr 15% · Fe 7% · Ti 2.5% · Al 0.9% · Nb 0.9% |
| Kovar (Fe-Ni-Co) | Fe balance · Ni 28 to 30% · Co 17 to 18% |
| Monel 400 | Ni 63% · Cu 28 to 34% · Fe 2.5% · Mn 2% · Si 0.5% · C 0.3% · S 0.024% |
| Nickel | Ni 100.0% |
| Waspaloy (UNS N07001) | Cr 18 to 21% · Co 12 to 15% · Mo 3.5 to 5% · Ti 2.75 to 3.25% · Al 1.2 to 1.6% · Zr 0.02 to 0.12% |
Where they are used
| Use | Grades |
|---|---|
| Main combustion chamber shell of the RS-25 (Space Shuttle main engine and SLS core-stage engine) | Inconel 718 |
| Cryogenic tankage | Inconel 718 |
| Rings, casings and formed sheet metal parts for aircraft and land-based gas turbine engines | Inconel 718 |
| Thrust-chamber tubing for rocket engines, fuel and hydraulic line tubing, and engine exhaust systems | Inconel 625 |
| Aircraft ducting systems, resistance-welded honeycomb structures housing engine controls, and turbine shroud rings | Inconel 625 |
| Heat-exchanger tubing in environmental control systems | Inconel 625 |
| Metering structures that hold the spacing between optical elements in a space telescope | Invar 36 (FeNi36) |
| Semiconductor components, optical and laser benches, precision instruments | Invar 36 (FeNi36) |
| Containers for liquefied natural gas and cryogenic energy storage | Invar 36 (FeNi36) |
| Reaction vessels for pure, reducing acid service | Hastelloy B-3 (Ni-Mo) |
| Process equipment in acetic acid, methyl methacrylate and agrochemical plants | Hastelloy B-3 (Ni-Mo) |
| Welded bellows in vacuum-jacketed cryogenic supply lines at the Space Shuttle launch site | Hastelloy C-22 |
| Bellows for repair of the LC-39B fuel cell servicing system (Space Shuttle fuel cell transfer line) | Hastelloy C-22 |
| Process equipment in the chemical and environmental industries: reactors, heat exchangers, columns, agitators, pipelines and spray systems | Hastelloy C-22 |
| Reactors, heat exchangers and columns in chemical process plants | Hastelloy C-276 |
| Outlet ducting in flue-gas desulfurization systems | Hastelloy C-276 |
When each grade fits
| Material | Best for | Weakest at |
|---|---|---|
| Inconel 718 | Hot and cryogenic structural parts that must keep strength and fatigue resistance, such as rocket engine shells, rings, casings and fasteners | The datasheet service limit is 1300 F, and long exposure between about 700 and 1000 C lets delta phase form and weaken the alloy |
| Inconel 625 | Corrosion-resistant parts that also need strength and good weldability, such as chemical plant, marine hardware, aerospace ducting and rocket tubing | Long exposure near 1200 F hardens the annealed alloy and cuts its room-temperature elongation from 54 to 30 percent after 2000 hours |
| Invar 36 (FeNi36) | Holding a dimension across temperature changes: 1.3 ppm/K near room temperature, and 1.8 ppm/K between -240 and -18 °C | Humid air, where Matthey says its corrosion resistance falls; and dimensional drift from cold work unless it is heat-treated before final machining |
| Hastelloy B-3 (Ni-Mo) | Hot hydrochloric and sulfuric acid service in reducing conditions: 0.29 mm/y in boiling 20 % HCl and 0.03 mm/y in boiling 50 % H2SO4 in Haynes lab tests | Oxidising conditions: ferric or cupric salts, wet chlorine gas and hypochlorite bleach (no chromium to protect it), and cracking in welds after more than about 7 % cold work without re-annealing |
| Hastelloy C-22 | Resisting pitting and crevice corrosion in hot chloride, oxidizing and mixed acid environments, including seawater, in the solution-annealed condition | Long exposure at 593 to 760 °C, where mu phase forms on grain boundaries and ductility falls, and hot hydrochloric acid, which corrodes it at more than 10 mm/y when boiling |
| Hastelloy C-276 | Wet, mixed-acid and chloride service where a corrosion-resistant nickel alloy must also be welded and formed (Haynes; ATI) | Hot, concentrated nitric acid, where ATI says the chromium content is too low; Haynes gives 22.12 mm/y at the boil in 65 percent nitric acid |
| Hastelloy X | Hot oxidising gas and furnace service where the alloy must also be formed and welded: metal loss of 0.007 mm per side after 1008 h at 980 C in flowing air (Haynes) | Strength at high temperature and after long ageing: plate yield falls from 340 MPa at room temperature to 189 MPa at 871 C (Haynes), and Charpy energy falls from 129 J to 16 J after 16,000 h at 871 C (Haynes) |
| Haynes 214 (UNS N07214) | Static, low-stress parts in hot oxidising gas, such as furnace belts, flame hoods, honeycomb seals and combustor splash plates, where oxidation or scale loss above 1750 °F is the limit | Strength above about 1800 °F, where sheet UTS falls to 68 MPa, and welding of restrained parts through the 595 to 925 °C range, where gamma-prime precipitation can cause strain-age cracking |
| Haynes 230 | Hot-gas parts that must resist oxidation to 2100 °F (1149 °C) and keep strength, such as gas turbine combustion cans, transition ducts and flame holders | Hydrogen service (a 2022 NASA trade study rates its hydrogen embrittlement risk high) and long exposure at 1400 °F (760 °C), which cuts room-temperature elongation to 32 % after 8,000 h |
| Incoloy 800 (UNS N08800) | Strength and oxidation resistance up to about 816 °C (1500 °F), with resistance to chloride stress-corrosion cracking | Creep and rupture strength above about 816 °C, where the bulletin points to alloys 800H and 800HT, and sensitisation after heating at 540 to 760 °C |
| Incoloy 825 | Corrosion service in sulfuric and phosphoric acid, sour gas and seawater, in sheet, plate, bar, tube and pipe that must be welded and formed | Strength against chloride pitting: Jacquet judges it only an improvement over Type 316 for pitting, and rates Alloy 625 and AL-6XN higher |
| Inconel 600 | Hot or cryogenic-to-hot parts in oxidising and corrosive chemical service where chloride stress-corrosion cracking must be avoided, such as furnace parts, heater sheaths, electronic support parts and springs | Strength in the annealed state (170 to 345 MPa yield, so cold work is needed for more), and sensitization between 540 and 760 °C, which makes it prone to intergranular attack; it also cracks in high-temperature, high-strength caustic alkali unless stress-relieved |
| Inconel 601 (Alloy 601) | Hot furnace parts and oxidising heat: resistance to high-temperature oxidation up to about 1200 °C, with strength that holds up well in the annealed condition | Carbon pickup in carburizing and carbonitriding atmospheres (16.66 mg/cm2 gain in 100 h at 1095 °C in one test), and the sources give no spacecraft or vacuum data |
| Inconel 617 (Alloy 617) | Hot parts that must keep strength and resist oxidation above 1800 °F (982 °C), such as gas-turbine combustion cans, ducting and transition liners | Nickel content: the main element is nickel (PubChem notifications classify nickel as a sensitiser and suspected carcinogen), and the alloy loses ductility after long exposure at 650 °C |
| Inconel X-750 | Springs and high-strength fasteners that must keep their load from sub-zero temperatures to 1200 F, where relaxation resistance matters | Weight (8.28 g/cm3), and the strength depends on the temper: the spring-temper wire relaxes about four times as much as the No. 1 temper at 800 F, and welding a precipitation-hardened part can crack the parent metal |
| Kovar (Fe-Ni-Co) | Hermetic glass-to-metal seals: a mean expansion coefficient of 5.25 ×10⁻⁶/°C from 25 to 450 °C, close to borosilicate glass | Heat conduction and weight: 17.5 W/m °K at 20 °C and a density of 8.36 g/cm3, and a yield strength of only 200 MPa minimum when annealed |
| Monel 400 | Seawater, hydrofluoric-acid and reducing-acid service, and marine valves, pump shafts and fasteners, where corrosion resistance matters more than high strength | Stagnant seawater (crevice and pitting corrosion), caustic at high temperature and stress (stress-corrosion cracking), and low strength in the annealed condition |
| Monel K-500 | Springs, fasteners and pump parts that need much higher strength than Monel 400 with similar corrosion resistance, in a virtually non-magnetic alloy | Stress corrosion cracking in the age-hardened condition, which is the condition that gives the high strength |
| Nickel | A tough, corrosion-resistant, magnetic metal that conducts heat and electricity and can be applied as a plated barrier coating | Skin sensitisation and cancer-hazard concerns for people, and no space-environment test data found in this record (no outgassing, atomic-oxygen or flight results) |
| Nickel aluminide | High-temperature strength and oxidation resistance for turbine parts and hot-section coatings, where the material is run inside its stated temperature range | Lower ductility of stoichiometric NiAl (NASA), no sourced ductility value for Ni3Al, and no sourced melting point or flight record for either compound |
| NiBe2 | Thin spring parts that must keep their force at 200 C or higher, such as sprinkler-head Belleville washers, thermostats, bellows and test sockets, once beryllium exposure is controlled | Health: beryllium dust, mist and fume during machining and heat treatment. Strength also depends on temper, and Matthey lists the strip as ferromagnetic |
| Ni-alloys | Soft-magnetic strip that needs high saturation induction, and low-manganese nickel wire for lead-in and lead wire parts | Almost no data for nickel-cobalt, nickel-silicon, nickel-vanadium and nickel-boron in this record, no corrosion or space-environment test data, and no hazard data read for these grades |
| Nimonic 90 | High-temperature strength and creep resistance up to about 920 °C, for turbine blades, discs, forgings and ring sections | Weight (8.18 g/cm3), hard machining (250 to 350 HV when fully heat treated), and oxide spalling under cyclic heating (onset after 250 h at 990 °C) |
| Waspaloy (UNS N07001) | Hot rotating and static parts that must keep strength to about 650 °C in critical rotating use and to 870 °C in less demanding use: discs, shafts, casings, fasteners and rocket turbopump blade rotors | Weldability and forming: the alloy is hot short, prone to strain cracking and work hardens rapidly, and its welds are weaker than the wrought material at high temperature |