Materials/Metals and alloys/Collections
Copper alloys
copper-alloysAbout copper alloys
Copper, brass and bronze: strength by temper, composition and corrosion data with sources.
Copper alloys include brasses (copper and zinc) and bronzes (copper with tin, aluminium or other elements). Strength depends on temper or casting condition, which every value names.
At a glance
- Highest yield strength: Beryllium copper (BeCu) reaches 1,380 MPa. Lowest: Copper (Cu) starts at 69 MPa. (13 of 17 grades have a sourced value.)
- Highest tensile strength: Beryllium copper (BeCu) reaches 1,550 MPa. Lowest: Copper (Cu) starts at 179 MPa. (16 of 17 grades have a sourced value.)
Ranges run across the conditions each source reports (temper, heat treatment, form), measured at room temperature where the source says so.
How they compare
The same measurements for every material in the collection. A range means the grade has values under several conditions; "at least" means the source gives a specified minimum. "no data" means no sourced value yet. For ranked tables, open a benchmark.
| Material | Yield strength | Tensile strength | Density | Young's modulus | Thermal conductivity | Melting point |
|---|---|---|---|---|---|---|
| Copper (Cu)electrical conductor | 69 MPa | 179 to 262 MPa | 8.9 to 8.96 g/cm³ | 117 GPa | 391 W/(m·K) | 1,083 to 1,085 °C |
| Free-cutting brass C36000free-cutting machining alloy | at least 130 MPa | at least 330 MPa | 8.5 g/cm³ | no data | 116 W/(m·K) | 954 to 1,049 °C |
| Aluminium bronze C95400cast bearing, gear and marine alloy | at least 205 MPa | at least 515 MPa | 7.45 g/cm³ | 107 GPa | 58.7 W/(m·K) | 1,027 to 1,038 °C |
| Aluminium bronze C63000wrought bearing, worm gear, aerospace and marine alloy | 250 to 530 MPa | 585 to 814 MPa | 7.58 g/cm³ | 115 to 117 GPa | 37.7 to 63 W/(m·K) | 1,035 to 1,075 °C |
| Beryllium copper (BeCu)high-strength, non-magnetic conductive spring alloy | 130 to 1,380 MPa | 410 to 1,550 MPa | 8.36 g/cm³ | 131 GPa | 105 W/(m·K) | 870 °C |
| C510wrought copper-tin alloy for springs, electrical contacts and fasteners | 550 MPa | 485 to 790 MPa | 8.86 g/cm³ | 110 GPa | 84 W/(m·K) | 954 to 1,049 °C |
| Cartridge brass 70/30 (C260)cold-working copper-zinc alloy | 103 to 359 MPa | 324 to 700 MPa | 8.53 g/cm³ | 110 GPa | 121 W/(m·K) | 916 to 954 °C |
| Cu-Agelectrical conductor | no data | 180 MPa | no data | no data | no data | no data |
| CuCrZrprecipitation-hardened copper alloy for welding electrodes, electrical contacts and high-heat-flux liners | 233 to 500 MPa | 345 to 660 MPa | 8.75 to 8.94 g/cm³ | 108 to 130 GPa | 310 to 330 W/(m·K) | 954 to 1,081 °C |
| Cupronickel 70/30 (CuNi 70/30)seawater-resistant condenser and heat-exchanger tube alloy | 124 to 179 MPa | 310 to 414 MPa | 8.94 g/cm³ | no data | 29 to 33 W/(m·K) | 1,170 to 1,240 °C |
| Gilding metal 95/5 (C21000)cold-working copper-zinc alloy, high copper | no data | 235 to 531 MPa | 8.8 to 8.86 g/cm³ | 117 GPa | 189 to 234 W/(m·K) | 954 to 1,049 °C |
| CW614Nleaded free-machining brass for screw-machine and high-volume machined parts | 150 to 420 MPa | 360 to 580 MPa | 8.44 to 8.47 g/cm³ | 97 to 105 GPa | 123 W/(m·K) | 875 to 890 °C |
| Nickel silver C75200copper-nickel-zinc spring and optical alloy | no data | 365 to 765 MPa | 8.7 to 8.75 g/cm³ | 135 GPa | 32 W/(m·K) | 1,060 to 1,110 °C |
| Phosphor bronze C52100 (CuSn8)highest-tin wrought phosphor bronze for springs, connectors and slide bearings | 350 to 725 MPa | 475 to 840 MPa | 8.79 g/cm³ | 115 GPa | 67 W/(m·K) | 882 to 1,027 °C |
| C655wrought copper-silicon-manganese alloy for welded vessels, fasteners, bushings and marine hardware | 145 to 427 MPa | 386 to 758 MPa | 8.53 g/cm³ | 103 GPa | 36.3 W/(m·K) | 971 to 1,027 °C |
| Tellurium copper (Cu-Te)free-machining electrical conductor | at least 205 MPa | at least 260 MPa | 8.94 g/cm³ | 117 GPa | 355 W/(m·K) | 1,051 to 1,080 °C |
| Tinned copper (Sn/Cu)electrical conductor with a solderable tin coating | no data | no data | 7.28 to 10.5 g/cm³ | 50 GPa | 66.6 to 430 W/(m·K) | 232 to 962 °C |
What these materials are made of
Composition by weight, as printed in the sources for each grade (the first constituents listed).
| Material | Main constituents |
|---|---|
| Copper (Cu) | Cu 100.0% |
| Aluminium bronze C95400 | Cu 83% · Al 10 to 11.5% · Fe 3 to 5% |
| Aluminium bronze C63000 | Cu balance · Al 9 to 11% · Fe 2 to 4% · Ni 4 to 5.5% |
| CuCrZr | Cu balance · Cr 0.5 to 1.5% · Zr 0.02 to 0.2% |
| Tellurium copper (Cu-Te) | Te 0.4 to 0.7% · P 0.004 to 0.012% |
Where they are used
| Use | Grades |
|---|---|
| Negative-electrode current collector foil in lithium-ion cells | Copper (Cu) |
| Printed circuit boards | Copper (Cu) |
| Heat spreading and conductive paths | Copper (Cu) |
| Automatic screw-machine products and fasteners | Free-cutting brass C36000 |
| Plumbing components, fittings, adaptors and fluid connectors (terrestrial use) | Free-cutting brass C36000 |
| Bearings, bushings, spur gears and heavily loaded worm gears | Aluminium bronze C95400 |
| Covers for marine hardware and ship building parts | Aluminium bronze C95400 |
| Pump parts, valve bodies, valve guides, valve seats and valves | Aluminium bronze C95400 |
| Highly loaded bearings, toggle lever bearings and worm wheels for sliding speeds below 1 m/s | Aluminium bronze C63000 |
| Aerospace landing gear parts and marine fasteners | Aluminium bronze C63000 |
| Condenser plates and components in chemical apparatus, and moulds and mould inserts | Aluminium bronze C63000 |
| Bushings, bearings and springs | Beryllium copper (BeCu) |
| Circular and coaxial connectors, test probes and compression contacts | Beryllium copper (BeCu) |
| Electrical contacts and wire forms | C510 |
| Springs, bushings and bearings | C510 |
| Fasteners | C510 |
When each grade fits
| Material | Best for | Weakest at |
|---|---|---|
| Copper (Cu) | Carrying electricity and heat: 100 %IACS electrical conductivity and 391 W/(m·K) thermal conductivity in the soft oxygen-free grade | Strength in the soft state (69 MPa yield), and survival of the cell's copper foil if the cell is over-discharged (dissolution above about 3.5 V vs Li+/Li in a model) |
| Free-cutting brass C36000 | High-volume machined parts such as screw-machine products, fasteners and valve components, where machinability rated 100 matters most | Corrosion in water (dezincification, about 35 % zinc) and in ammonia (season cracking), plus its 2.5 to 3.0 % lead content |
| Aluminium bronze C95400 | Heavily loaded, low-speed bearings, worm gears and valve parts, and marine hardware in seawater (Concast, Bunting, Wikipedia) | Dealuminification in seawater crevices, under deposits or with galvanic coupling, and oxyacetylene welding (not recommended by Concast) |
| Aluminium bronze C63000 | Highly loaded, wear-resistant bearings and worm wheels, aerospace landing gear parts, marine fasteners, and pump and valve parts (Smith Metal, Zollern) | Brazing and soft soldering (Zollern), dealuminification in crevices or under deposits, and sulphide-polluted sea water (Hendrix) |
| Beryllium copper (BeCu) | High strength with useful conductivity and non-magnetic behaviour in springs, bushings, bearings and connectors, once beryllium exposure is controlled | Health: beryllium dust, mist and fume are a serious inhalation hazard. Strength also depends on temper, since annealed stock yields at only 130 to 250 MPa |
| C510 | Springs and electrical contacts: H08 spring temper has a minimum tensile strength of 790 MPa in fine round sizes (Concast), and the alloy solders and brazes well | Dust and fume when cut, ground or welded (Fisk SDS); a seawater corrosion rate for C51000 was not found in this run |
| Cartridge brass 70/30 (C260) | Cold-formed and deep-drawn parts such as cartridge cases, fasteners, pins and radiator parts, where good cold working and a ductile temper matter most | Season cracking in ammonia or amine atmospheres when residual stress from cold forming is left in the part |
| Cu-Ag | Conductors that must stay conductive and resist softening after repeated heating, such as commutators and generator rotor bars | Strength as-cast (180 N/mm2 rod); density, melting point and thermal conductivity for this grade could not be read from a fetched source |
| CuCrZr | Parts that must carry current or heat and keep strength under repeated heating, such as welding electrodes and high-heat-flux liners | Overheating: the hardened condition is lost near 500 °C, and the alloy is not resistant to ammonia, halide, cyanide, sulphide or seawater exposure |
| Cupronickel 70/30 (CuNi 70/30) | Seawater condenser, heat-exchanger and piping parts, where resistance to seawater matters more than strength or service temperature | Strength and rated temperature: soft rod gives 358 to 414 MPa, no maximum service temperature is printed, and sulphide-rich seawater still corrodes it at about 0.09 mm/a in the laboratory test |
| Gilding metal 95/5 (C21000) | Deep-drawn and coined parts such as bullet jackets, coins, connectors and fasteners, where copper is too soft or too costly and moderate conductivity with extra strength is enough (Wieland) | Season cracking in ammonia or amine atmospheres when cold-forming stress is left in the part, and poor machinability (Fisk index 1, poor) |
| CW614N | Machined parts in volume (screw-machine products, fittings, fasteners) where machinability and a standard reference grade matter most | Ammonia and acid exposure, stress corrosion cracking after cold work, and potable-water use, all made worse by its 2.5 to 3.5 % lead and about 39 % zinc |
| Nickel silver C75200 | Springs, connectors and precision optical or watch parts that need a silver colour, cold-formed strength and corrosion resistance without precious metal | Machinability (Fisk rates it 1 of 5, Matthey calls it rather poor) and hot working, plus the nickel content, which carries allergy and carcinogen hazard statements |
| Phosphor bronze C52100 (CuSn8) | Springs and connectors: the H08 spring temper has 725 to 820 MPa tensile strength and 690 MPa minimum yield (Aurubis), and the alloy solders and brazes excellently | Dust and fume when cut, ground or welded (Fisk SDS); the only seawater corrosion rate read is an unnamed-test manufacturer claim (jtcopper) |
| C655 | Welded tanks, pressure vessels, pump and valve parts, and marine hardware where welding and corrosion resistance matter more than conductivity | Electrical conductivity of 7 %IACS, and not recommended above 150 degC or in steam above 100 degC (Australwright datasheet) |
| Tellurium copper (Cu-Te) | Free-machining electrical parts that need copper-level conductivity: 93 % IACS with a machinability rating of 85 | Corrosion data and dust safety: no quantitative corrosion test was found, and machining releases tellurium-bearing dust |
| Tinned copper (Sn/Cu) | Solderable, heat-conducting current paths in shields and harnesses: a 58 MS/m copper core with a tin skin, and tin-plated braid rated -65 to +150 °C | Cold and whiskers: tin turns brittle below 13.2 °C, and pure tin plate can grow whiskers several millimetres long that bridge closely spaced circuits |