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Copper alloys

copper-alloys

About copper alloys

Copper, brass and bronze: strength by temper, composition and corrosion data with sources.

Copper alloys include brasses (copper and zinc) and bronzes (copper with tin, aluminium or other elements). Strength depends on temper or casting condition, which every value names.

At a glance

  • Highest yield strength: Beryllium copper (BeCu) reaches 1,380 MPa. Lowest: Copper (Cu) starts at 69 MPa. (13 of 17 grades have a sourced value.)
  • Highest tensile strength: Beryllium copper (BeCu) reaches 1,550 MPa. Lowest: Copper (Cu) starts at 179 MPa. (16 of 17 grades have a sourced value.)

Ranges run across the conditions each source reports (temper, heat treatment, form), measured at room temperature where the source says so.

How they compare

The same measurements for every material in the collection. A range means the grade has values under several conditions; "at least" means the source gives a specified minimum. "no data" means no sourced value yet. For ranked tables, open a benchmark.

Copper alloys: how the grades compare
MaterialYield strengthTensile strengthDensityYoung's modulusThermal conductivityMelting point
Copper (Cu)electrical conductor 69 MPa179 to 262 MPa8.9 to 8.96 g/cm³117 GPa391 W/(m·K)1,083 to 1,085 °C
Free-cutting brass C36000free-cutting machining alloy at least 130 MPaat least 330 MPa8.5 g/cm³no data116 W/(m·K)954 to 1,049 °C
Aluminium bronze C95400cast bearing, gear and marine alloy at least 205 MPaat least 515 MPa7.45 g/cm³107 GPa58.7 W/(m·K)1,027 to 1,038 °C
Aluminium bronze C63000wrought bearing, worm gear, aerospace and marine alloy 250 to 530 MPa585 to 814 MPa7.58 g/cm³115 to 117 GPa37.7 to 63 W/(m·K)1,035 to 1,075 °C
Beryllium copper (BeCu)high-strength, non-magnetic conductive spring alloy 130 to 1,380 MPa410 to 1,550 MPa8.36 g/cm³131 GPa105 W/(m·K)870 °C
C510wrought copper-tin alloy for springs, electrical contacts and fasteners 550 MPa485 to 790 MPa8.86 g/cm³110 GPa84 W/(m·K)954 to 1,049 °C
Cartridge brass 70/30 (C260)cold-working copper-zinc alloy 103 to 359 MPa324 to 700 MPa8.53 g/cm³110 GPa121 W/(m·K)916 to 954 °C
Cu-Agelectrical conductor no data180 MPano datano datano datano data
CuCrZrprecipitation-hardened copper alloy for welding electrodes, electrical contacts and high-heat-flux liners 233 to 500 MPa345 to 660 MPa8.75 to 8.94 g/cm³108 to 130 GPa310 to 330 W/(m·K)954 to 1,081 °C
Cupronickel 70/30 (CuNi 70/30)seawater-resistant condenser and heat-exchanger tube alloy 124 to 179 MPa310 to 414 MPa8.94 g/cm³no data29 to 33 W/(m·K)1,170 to 1,240 °C
Gilding metal 95/5 (C21000)cold-working copper-zinc alloy, high copper no data235 to 531 MPa8.8 to 8.86 g/cm³117 GPa189 to 234 W/(m·K)954 to 1,049 °C
CW614Nleaded free-machining brass for screw-machine and high-volume machined parts 150 to 420 MPa360 to 580 MPa8.44 to 8.47 g/cm³97 to 105 GPa123 W/(m·K)875 to 890 °C
Nickel silver C75200copper-nickel-zinc spring and optical alloy no data365 to 765 MPa8.7 to 8.75 g/cm³135 GPa32 W/(m·K)1,060 to 1,110 °C
Phosphor bronze C52100 (CuSn8)highest-tin wrought phosphor bronze for springs, connectors and slide bearings 350 to 725 MPa475 to 840 MPa8.79 g/cm³115 GPa67 W/(m·K)882 to 1,027 °C
C655wrought copper-silicon-manganese alloy for welded vessels, fasteners, bushings and marine hardware 145 to 427 MPa386 to 758 MPa8.53 g/cm³103 GPa36.3 W/(m·K)971 to 1,027 °C
Tellurium copper (Cu-Te)free-machining electrical conductor at least 205 MPaat least 260 MPa8.94 g/cm³117 GPa355 W/(m·K)1,051 to 1,080 °C
Tinned copper (Sn/Cu)electrical conductor with a solderable tin coating no datano data7.28 to 10.5 g/cm³50 GPa66.6 to 430 W/(m·K)232 to 962 °C

What these materials are made of

Composition by weight, as printed in the sources for each grade (the first constituents listed).

Composition of each grade
MaterialMain constituents
Copper (Cu)Cu 100.0%
Aluminium bronze C95400Cu 83% · Al 10 to 11.5% · Fe 3 to 5%
Aluminium bronze C63000Cu balance · Al 9 to 11% · Fe 2 to 4% · Ni 4 to 5.5%
CuCrZrCu balance · Cr 0.5 to 1.5% · Zr 0.02 to 0.2%
Tellurium copper (Cu-Te)Te 0.4 to 0.7% · P 0.004 to 0.012%

Where they are used

Uses
UseGrades
Negative-electrode current collector foil in lithium-ion cellsCopper (Cu)
Printed circuit boardsCopper (Cu)
Heat spreading and conductive pathsCopper (Cu)
Automatic screw-machine products and fastenersFree-cutting brass C36000
Plumbing components, fittings, adaptors and fluid connectors (terrestrial use)Free-cutting brass C36000
Bearings, bushings, spur gears and heavily loaded worm gearsAluminium bronze C95400
Covers for marine hardware and ship building partsAluminium bronze C95400
Pump parts, valve bodies, valve guides, valve seats and valvesAluminium bronze C95400
Highly loaded bearings, toggle lever bearings and worm wheels for sliding speeds below 1 m/sAluminium bronze C63000
Aerospace landing gear parts and marine fastenersAluminium bronze C63000
Condenser plates and components in chemical apparatus, and moulds and mould insertsAluminium bronze C63000
Bushings, bearings and springsBeryllium copper (BeCu)
Circular and coaxial connectors, test probes and compression contactsBeryllium copper (BeCu)
Electrical contacts and wire formsC510
Springs, bushings and bearingsC510
FastenersC510

When each grade fits

Best use and weak spots of each grade
MaterialBest forWeakest at
Copper (Cu)Carrying electricity and heat: 100 %IACS electrical conductivity and 391 W/(m·K) thermal conductivity in the soft oxygen-free gradeStrength in the soft state (69 MPa yield), and survival of the cell's copper foil if the cell is over-discharged (dissolution above about 3.5 V vs Li+/Li in a model)
Free-cutting brass C36000High-volume machined parts such as screw-machine products, fasteners and valve components, where machinability rated 100 matters mostCorrosion in water (dezincification, about 35 % zinc) and in ammonia (season cracking), plus its 2.5 to 3.0 % lead content
Aluminium bronze C95400Heavily loaded, low-speed bearings, worm gears and valve parts, and marine hardware in seawater (Concast, Bunting, Wikipedia)Dealuminification in seawater crevices, under deposits or with galvanic coupling, and oxyacetylene welding (not recommended by Concast)
Aluminium bronze C63000Highly loaded, wear-resistant bearings and worm wheels, aerospace landing gear parts, marine fasteners, and pump and valve parts (Smith Metal, Zollern)Brazing and soft soldering (Zollern), dealuminification in crevices or under deposits, and sulphide-polluted sea water (Hendrix)
Beryllium copper (BeCu)High strength with useful conductivity and non-magnetic behaviour in springs, bushings, bearings and connectors, once beryllium exposure is controlledHealth: beryllium dust, mist and fume are a serious inhalation hazard. Strength also depends on temper, since annealed stock yields at only 130 to 250 MPa
C510Springs and electrical contacts: H08 spring temper has a minimum tensile strength of 790 MPa in fine round sizes (Concast), and the alloy solders and brazes wellDust and fume when cut, ground or welded (Fisk SDS); a seawater corrosion rate for C51000 was not found in this run
Cartridge brass 70/30 (C260)Cold-formed and deep-drawn parts such as cartridge cases, fasteners, pins and radiator parts, where good cold working and a ductile temper matter mostSeason cracking in ammonia or amine atmospheres when residual stress from cold forming is left in the part
Cu-AgConductors that must stay conductive and resist softening after repeated heating, such as commutators and generator rotor barsStrength as-cast (180 N/mm2 rod); density, melting point and thermal conductivity for this grade could not be read from a fetched source
CuCrZrParts that must carry current or heat and keep strength under repeated heating, such as welding electrodes and high-heat-flux linersOverheating: the hardened condition is lost near 500 °C, and the alloy is not resistant to ammonia, halide, cyanide, sulphide or seawater exposure
Cupronickel 70/30 (CuNi 70/30)Seawater condenser, heat-exchanger and piping parts, where resistance to seawater matters more than strength or service temperatureStrength and rated temperature: soft rod gives 358 to 414 MPa, no maximum service temperature is printed, and sulphide-rich seawater still corrodes it at about 0.09 mm/a in the laboratory test
Gilding metal 95/5 (C21000)Deep-drawn and coined parts such as bullet jackets, coins, connectors and fasteners, where copper is too soft or too costly and moderate conductivity with extra strength is enough (Wieland)Season cracking in ammonia or amine atmospheres when cold-forming stress is left in the part, and poor machinability (Fisk index 1, poor)
CW614NMachined parts in volume (screw-machine products, fittings, fasteners) where machinability and a standard reference grade matter mostAmmonia and acid exposure, stress corrosion cracking after cold work, and potable-water use, all made worse by its 2.5 to 3.5 % lead and about 39 % zinc
Nickel silver C75200Springs, connectors and precision optical or watch parts that need a silver colour, cold-formed strength and corrosion resistance without precious metalMachinability (Fisk rates it 1 of 5, Matthey calls it rather poor) and hot working, plus the nickel content, which carries allergy and carcinogen hazard statements
Phosphor bronze C52100 (CuSn8)Springs and connectors: the H08 spring temper has 725 to 820 MPa tensile strength and 690 MPa minimum yield (Aurubis), and the alloy solders and brazes excellentlyDust and fume when cut, ground or welded (Fisk SDS); the only seawater corrosion rate read is an unnamed-test manufacturer claim (jtcopper)
C655Welded tanks, pressure vessels, pump and valve parts, and marine hardware where welding and corrosion resistance matter more than conductivityElectrical conductivity of 7 %IACS, and not recommended above 150 degC or in steam above 100 degC (Australwright datasheet)
Tellurium copper (Cu-Te)Free-machining electrical parts that need copper-level conductivity: 93 % IACS with a machinability rating of 85Corrosion data and dust safety: no quantitative corrosion test was found, and machining releases tellurium-bearing dust
Tinned copper (Sn/Cu)Solderable, heat-conducting current paths in shields and harnesses: a 58 MS/m copper core with a tin skin, and tin-plated braid rated -65 to +150 °CCold and whiskers: tin turns brittle below 13.2 °C, and pure tin plate can grow whiskers several millimetres long that bridge closely spaced circuits