Zirconium diboride (ZrB2) ZrB2

ZrB2 (one zirconium atom and two boron atoms per formula unit · CAS 12045-64-6 · hexagonal, P6/mmm

Zirconium diboride (ZrB2) is a hexagonal boride ceramic with an AlB2-type structure.

8 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Melting point

3245 °C

Density

6.119 g/cm3

Stiffness and hardness

489 GPa

Thermal conductivity

60 W/(m·K)

Oxidation in air

600 °C

Recipe, share of the weight

  • Zr not statedZirconium
  • B not statedBoron

Best for

Very high melting and hot-structure ceramic parts where the material stays out of air above about 600 °C, or carries oxidation-resistance additives

Weakest at

Oxidation in air above about 600 °C for monolithic material; sintering is difficult and needs high temperatures

Risk at a glance

  • People None found. Harmful if swallowed or inhaled; check the SDS
  • If it fails High. Oxidation of monolithic ZrB2 in air
  • Corrosion Severe. Monolithic ZrB2 starts to oxidize at about 600 °C in air and degrades quickly unless additives are present.

Quick facts: ZrB2

Key properties of ZrB2
PropertyValueBasis
Density6.12 g/cm³1 sourced value
Young's modulus340 to 500 GPa2 sourced values across conditions
Thermal conductivity60 W/(m·K)1 sourced value
Melting point3,245 °C1 sourced value

What is the density of Zirconium diboride (ZrB2)?

Zirconium diboride (ZrB2) has a density of 6.12 g/cm³. The source and test conditions are listed in the properties table on this page.

What is the thermal conductivity of Zirconium diboride (ZrB2)?

Zirconium diboride (ZrB2) has a thermal conductivity of 60 W/(m·K). The source and test conditions are listed in the properties table on this page.

What is the melting point of Zirconium diboride (ZrB2)?

Zirconium diboride (ZrB2) has a melting point of 3,245 °C. The source and test conditions are listed in the properties table on this page.

What is the Young's modulus of Zirconium diboride (ZrB2)?

Zirconium diboride (ZrB2) has a Young's modulus of 340 to 500 GPa. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is Zirconium diboride (ZrB2) used for?

Uses recorded in the sources include Thermal protection on hypersonic vehicles and atmospheric entry probes (historical UHTC use, not ZrB2 alone); Rocket motor nozzles (historical UHTC use); Solar absorber receivers for concentrating solar thermal plants (proposed).

Why it exists

Zirconium diboride (ZrB2) is a hard, high-melting boride ceramic in the AlB2 structure. Sani et al. (2016) tabulate a melting temperature of 3245 °C and a density of 6.119 g/cm3 for dense ZrB2. The material is studied for hypersonic thermal protection and for solar absorbers, but its weak point in air is oxidation above about 600 °C for monolithic material.

Where it's used

Thermal protection on hypersonic vehicles and entry probes

Sani et al. describe ultra-high-temperature ceramics as ideal for thermal protection systems. They say these ceramics have mainly served hypersonic vehicles, rocket motor nozzles and atmospheric entry probes.

Solar absorbers (proposed)

Sani et al. propose transition-metal borides, including ZrB2, as solar absorbers for very high temperature operation. They measure the optical properties of dense ZrB2 and give an absorbance of 0.47 and an emittance of 0.18 at 1400 K, calculated from the measured spectra.

Industry references

PubChem's summary of uses lists ZrB2 as a refractory material for aircraft and rockets, a high-temperature electrical conductor, and a cutting-tool coating, citing Hawley.

Recipe

ZrB2 (one zirconium atom and two boron atoms per formula unit; AlB2-type hexagonal structure)

ZrB2 is a zirconium diboride with one zirconium atom and two boron atoms per formula unit, in an AlB2-type hexagonal structure. Sani et al. make dense samples by spark plasma sintering, either from the elemental powders or from ZrB2 powder first made by self-propagating high-temperature synthesis.

What ZrB2 is made of
IngredientShare of the weightWhat it does
Zirconium Zr not stated The metal atom in the hexagonal lattice. The reaction in Sani et al. is written as a metal plus boron forming the metal diboride, with zirconium as the metal.
Boron B not stated Forms the flat boron layers of the AlB2-type structure with the zirconium between them.

Weight shares are as printed in the sources.

What it can do

Melting point

3245 °C

measured

The literature melting temperature of dense ZrB2 is 3245 °C in Sani et al. PubChem's experimental record quotes "3000 °C" without a test method. The two figures differ, so both are reported.

Density

6.119 g/cm3

measured

The literature density of dense ZrB2 is 6.119 g/cm3 in Table 1 of Sani et al. The value is cited there to an earlier source and is not the paper's own measurement.

Stiffness and hardness

489 GPa

measured

The literature Young's modulus is 489 GPa and the hardness is 23 GPa in the same table. The supplier range for a nanopowder is 340 to 500 GPa, a second-hand figure.

Thermal conductivity

60 W/(m·K)

measured

The literature thermal conductivity of dense ZrB2 is 60 W/(m·K) in Sani et al. Temperature is not stated in the table.

Oxidation in air

600 °C

measured

Monolithic ZrB2 starts to oxidize at approximately 600 °C in air, according to Sani et al. A supplier claims 1200 to 1400 °C for a nanopowder, with no test conditions printed.

How it compares

ZrB2 is a dense, high-melting boride ceramic. Its literature melting temperature is 3245 °C and its hardness is 23 GPa, both from Sani et al. Its limit in air is the main drawback: monolithic material starts to oxidize at about 600 °C, and the authors say additives are needed for more severe conditions. A supplier's claim of 1200 to 1400 °C oxidation resistance is not supported by a test condition in the sources read, so the table reports the lower, sourced onset.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementZrB2
Capacity and energy
Molar heat capacity at 25 degC48.2 J/(mol·K)4
Thermal behavior and safety
Melting temperature (literature value)3245 °C2
Thermal conductivity (literature value)60 W/(m·K)5
Onset of oxidation in air, monolithic ZrB2600 °C12
Oxidation resistance (supplier claim)Range printed on a supplier product page1200 to 1400 °C13
Physical and electrical
Density, dense ZrB2 (literature value)6.119 g/cm³1
Hardness (literature value)23 GPa7
Hardness, ZrB2 nanopowder product (supplier range)Range printed on a supplier product page20 to 25 GPa11
Other measurements
Enthalpy of formation at 25 degC-322.6 kJ/mol3
Young's modulus (literature value)489 GPa6
Lattice parameter a3.17 Å8
Lattice parameter c3.53 Å9
Elastic modulus, ZrB2 nanopowder product (supplier range)Range printed on a supplier product page340 to 500 GPa10
Total directional solar absorbance at 1400 K0.47 -14
Total directional emittance at 1400 K0.18 -15

Why choose it, and why not

Good for

  • High melting point: 3245 °C is the literature value in Sani et al. (2016).
  • Stiffness and hardness: a Young's modulus of 489 GPa and hardness of 23 GPa in the same table.

Watch out for

  • Oxidation in air above about 600 °C for monolithic material, unless additives are present.
  • Conflicting figures: PubChem quotes "3000 °C" as the melting point, and a supplier claims oxidation resistance to 1200 to 1400 °C.

A very high-melting boride that needs protection or additives once it sees air above about 600 °C.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Density, dense ZrB2 (literature value)Literature value printed in a table of a peer-reviewed paperbasis literature value tabulated in Table 1 of Sani et al. (cited there to ref. 6); not the paper's own samplesform dense bulk ZrB2—
2Melting temperature (literature value)Literature value printed in a table of a peer-reviewed paperbasis literature value tabulated in Table 1 (cited there to ref. 6); not the paper's own samples—
3Enthalpy of formation at 25 degCLiterature value printed in a table of a peer-reviewed papertemperature 25 °Cbasis literature value tabulated in Table 1 (cited there to ref. 6)—
4Molar heat capacity at 25 degCLiterature value printed in a table of a peer-reviewed papertemperature 25 °Cbasis literature value tabulated in Table 1 (cited there to ref. 6)—
5Thermal conductivity (literature value)Literature value printed in a table of a peer-reviewed paperbasis literature value tabulated in Table 1 (cited there to ref. 6); temperature not stated in the table—
6Young's modulus (literature value)Literature value printed in a table of a peer-reviewed paperbasis literature value tabulated in Table 1 (cited there to ref. 6); test method not stated—
7Hardness (literature value)Literature value printed in a table of a peer-reviewed paperbasis literature value tabulated in Table 1 (cited there to ref. 6); test method and load not stated—
8Lattice parameter aValue printed in a table of a peer-reviewed paperstructure hexagonal, P6/mmm (AlB2 prototype)temperature not stated in the table—
9Lattice parameter cValue printed in a table of a peer-reviewed paperstructure hexagonal, P6/mmm (AlB2 prototype)temperature not stated in the table—
10Elastic modulus, ZrB2 nanopowder product (supplier range)—product ZrB2 nanopowder, 99.5% purity, about 45 nm, product NG04CO2502basis supplier product page; test method and sample density not statedSecond-hand supplier figure, not from a test report. It differs from the 489 GPa literature value in Sani et al.
11Hardness, ZrB2 nanopowder product (supplier range)—product ZrB2 nanopowder, 99.5% purity, about 45 nm, product NG04CO2502basis supplier product page; test method not statedSecond-hand supplier figure. The literature value in Sani et al. is 23 GPa.
12Onset of oxidation in air, monolithic ZrB2Statement in the conclusions of a peer-reviewed paper, citing earlier workatmosphere air (oxidative environment)material monolithic ZrB2 without oxidation-resistance additivesbasis approximate value stated by the authors, citing earlier workSani et al. write 'approximately 600 °C' for both ZrB2 and TaB2, and say that suitable additives are needed for more severe conditions.
13Oxidation resistance (supplier claim)—product ZrB2 nanopowder, 99.5% purity, product NG04CO2502basis supplier product page; no test atmosphere, time or sample state printedConflicts with the approximately 600 degC onset in Sani et al. No test condition is printed, so the two cannot be reconciled from the sources read.
14Total directional solar absorbance at 1400 KCalculated by the paper's authors from measured spectratemperature 1400 Kbasis dense monophasic ZrB2 sample of the paper, derived from measured optical spectra—
15Total directional emittance at 1400 KCalculated by the paper's authors from measured spectratemperature 1400 Kbasis dense monophasic ZrB2 sample of the paper, derived from measured optical spectra—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Air above about 600 degC (oxidative environment) severe Monolithic ZrB2 starts to oxidize at about 600 °C in air and degrades quickly unless additives are present.1
Air at 1200 to 1400 degC (supplier claim) not rated A supplier claims oxidation resistance up to 1200 to 1400 °C, which conflicts with the 600 °C onset above.2
Corrosion details
#EnvironmentDetailsTest conditions
1 Air above about 600 degC (oxidative environment) Sani et al. state that tantalum and zirconium diborides start to oxidize above approximately 600 °C, which produces rapid material degradation unless suitable additives are introduced. They cite oxidation tests on ZrB2 solar coatings whose maximum air operating temperature was about 600 °C. atmosphere airform monolithic ZrB2 without additivesexposure time not stated
2 Air at 1200 to 1400 degC (supplier claim) The Nanografi product page for a ZrB2 nanopowder gives an oxidation-resistance range of 1200 to 1400 °C. No test atmosphere, time or sample state is printed, so the claim cannot be checked against the approximately 600 °C figure in Sani et al. basis supplier product page; no test conditions printed

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

The hazard data for ZrB2 rest on PubChem's GHS summary, which lists acute toxicity statements. No safety data sheet for ZrB2 was read in this run.

The powder
PubChem prints the statements H302, H312 and H332 (harmful if swallowed, in contact with skin or if inhaled) for most company reports, from 54 reports in total.
Reports that disagree
PubChem also notes that the chemical does not meet GHS hazard criteria in 7.4% of reports (4 of 54).
Supplier page
The Nanografi product page prints no hazard statements at all.

In air at high temperature

The oxidation onset is the limit that matters most for ZrB2 parts, and the sources disagree on it.

Monolithic ZrB2
Sani et al. write that tantalum and zirconium diborides start to oxidize above approximately 600 °C, with rapid material degradation unless additives are used.
Supplier claim
A nanopowder supplier claims oxidation resistance up to 1200 to 1400 °C. No test condition is printed, so this cannot be reconciled with the 600 °C figure.

Handling and storage

Dust
Avoid breathing the powder, given the harmful-if-inhaled statement that PubChem prints for most company reports.
Parts in service
Keep uncoated parts below about 600 °C in air, or use silicon-containing additives as Sani et al. recommend.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Oxidation of monolithic ZrB2 in airhigh severityAir exposure above about 600 degCRapid material degradation, according to Sani et al., unless suitable additives are introduced.
Incomplete densification in conventional pressure-assisted sinteringmoderate severityConsolidating ZrB2 powder by conventional pressure-assisted sinteringResidual porosity and coarse microstructure, according to Sani et al. Their introduction says the refractory character of zirconium and tantalum borides makes powder consolidation very difficult.

Handling and storage

  • Keep uncoated ZrB2 parts below about 600 °C in air, the approximate oxidation onset in Sani et al.
  • Avoid breathing the powder, because PubChem reports the harmful-if-inhaled statement H332 for most company reports.

Mitigations

  • Add silicon-containing additives, such as SiC, to improve oxidation resistance for more severe thermal conditions, as Sani et al. recommend.
  • Use a powder made by self-propagating high-temperature synthesis before spark plasma sintering; Sani et al. report that this route gives higher density samples.

Supply and geography

How common the raw materials are and where they come from.

Zirconium (zirconium mineral concentrates as feedstock)

Top producers (2025)
Australia 33.3%, South Africa 22.5%, Mozambique 13.3%, China 8.3%
Critical mineral lists
US: listed
Recycling
USGS: companies in Oregon and Utah recycled zirconium from new scrap generated during metal production.

Boron (feedstock for the diboride)

USGS boron production 2025 (thousand metric tons as printed): Turkey 1,500 refined borates; Bolivia 380 ulexite; Chile 300 ulexite; China 230 boric oxide equivalent; Peru 220 crude borates; Argentina 170 crude ore; Russia 80 datolite ore; Germany 40 compounds.

Top producers (2025)
Turkey, Bolivia, Chile, China
Critical mineral lists
US: listed
Recycling
USGS: boron recycling is 'Insignificant.'
Substitutes
USGS: substitution for boron is possible in detergents, enamels, insulation and soaps; the chapter does not discuss boride or ceramic uses.

Updated