Zirconium diboride (ZrB2) ZrB2
ZrB2 (one zirconium atom and two boron atoms per formula unit · CAS 12045-64-6 · hexagonal, P6/mmm
Zirconium diboride (ZrB2) is a hexagonal boride ceramic with an AlB2-type structure.
Evidence level
2 of 5
Lab-measured
- 0Predicted only. No one has made it, or no measurement exists.
- 1Calculated. Only calculated or predicted values from sources.
- 2Lab-measured. Measured properties with their conditions stated.
- 3Space-relevant tests. Measured in conditions relevant to space, such as vacuum or atomic oxygen.
- 4Ground-qualified. Qualified for an application on the ground.
- 5Flown or field-proven. Flight or field results exist.
Melting point
3245 °C
Density
6.119 g/cm3
Stiffness and hardness
489 GPa
Thermal conductivity
60 W/(m·K)
Oxidation in air
600 °C
Recipe, share of the weight
- Zr not statedZirconium
- B not statedBoron
Best for
Very high melting and hot-structure ceramic parts where the material stays out of air above about 600 °C, or carries oxidation-resistance additives
Weakest at
Oxidation in air above about 600 °C for monolithic material; sintering is difficult and needs high temperatures
Risk at a glance
- People None found. Harmful if swallowed or inhaled; check the SDS
- If it fails High. Oxidation of monolithic ZrB2 in air
- Corrosion Severe. Monolithic ZrB2 starts to oxidize at about 600 °C in air and degrades quickly unless additives are present.
Quick facts: ZrB2
| Property | Value | Basis |
|---|---|---|
| Density | 6.12 g/cm³ | 1 sourced value |
| Young's modulus | 340 to 500 GPa | 2 sourced values across conditions |
| Thermal conductivity | 60 W/(m·K) | 1 sourced value |
| Melting point | 3,245 °C | 1 sourced value |
What is the density of Zirconium diboride (ZrB2)?
Zirconium diboride (ZrB2) has a density of 6.12 g/cm³. The source and test conditions are listed in the properties table on this page.
What is the thermal conductivity of Zirconium diboride (ZrB2)?
Zirconium diboride (ZrB2) has a thermal conductivity of 60 W/(m·K). The source and test conditions are listed in the properties table on this page.
What is the melting point of Zirconium diboride (ZrB2)?
Zirconium diboride (ZrB2) has a melting point of 3,245 °C. The source and test conditions are listed in the properties table on this page.
What is the Young's modulus of Zirconium diboride (ZrB2)?
Zirconium diboride (ZrB2) has a Young's modulus of 340 to 500 GPa. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.
What is Zirconium diboride (ZrB2) used for?
Uses recorded in the sources include Thermal protection on hypersonic vehicles and atmospheric entry probes (historical UHTC use, not ZrB2 alone); Rocket motor nozzles (historical UHTC use); Solar absorber receivers for concentrating solar thermal plants (proposed).
Why it exists
Zirconium diboride (ZrB2) is a hard, high-melting boride ceramic in the AlB2 structure. Sani et al. (2016) tabulate a melting temperature of 3245 °C and a density of 6.119 g/cm3 for dense ZrB2. The material is studied for hypersonic thermal protection and for solar absorbers, but its weak point in air is oxidation above about 600 °C for monolithic material.
Where it's used
Thermal protection on hypersonic vehicles and entry probes
Sani et al. describe ultra-high-temperature ceramics as ideal for thermal protection systems. They say these ceramics have mainly served hypersonic vehicles, rocket motor nozzles and atmospheric entry probes.
Solar absorbers (proposed)
Sani et al. propose transition-metal borides, including ZrB2, as solar absorbers for very high temperature operation. They measure the optical properties of dense ZrB2 and give an absorbance of 0.47 and an emittance of 0.18 at 1400 K, calculated from the measured spectra.
Industry references
PubChem's summary of uses lists ZrB2 as a refractory material for aircraft and rockets, a high-temperature electrical conductor, and a cutting-tool coating, citing Hawley.
Recipe
ZrB2 (one zirconium atom and two boron atoms per formula unit; AlB2-type hexagonal structure)
ZrB2 is a zirconium diboride with one zirconium atom and two boron atoms per formula unit, in an AlB2-type hexagonal structure. Sani et al. make dense samples by spark plasma sintering, either from the elemental powders or from ZrB2 powder first made by self-propagating high-temperature synthesis.
| Ingredient | Share of the weight | What it does |
|---|---|---|
| Zirconium Zr | not stated | The metal atom in the hexagonal lattice. The reaction in Sani et al. is written as a metal plus boron forming the metal diboride, with zirconium as the metal. |
| Boron B | not stated | Forms the flat boron layers of the AlB2-type structure with the zirconium between them. |
Weight shares are as printed in the sources.
What it can do
Melting point
3245 °C
measured
The literature melting temperature of dense ZrB2 is 3245 °C in Sani et al. PubChem's experimental record quotes "3000 °C" without a test method. The two figures differ, so both are reported.
Density
6.119 g/cm3
measured
The literature density of dense ZrB2 is 6.119 g/cm3 in Table 1 of Sani et al. The value is cited there to an earlier source and is not the paper's own measurement.
Stiffness and hardness
489 GPa
measured
The literature Young's modulus is 489 GPa and the hardness is 23 GPa in the same table. The supplier range for a nanopowder is 340 to 500 GPa, a second-hand figure.
Thermal conductivity
60 W/(m·K)
measured
The literature thermal conductivity of dense ZrB2 is 60 W/(m·K) in Sani et al. Temperature is not stated in the table.
Oxidation in air
600 °C
measured
Monolithic ZrB2 starts to oxidize at approximately 600 °C in air, according to Sani et al. A supplier claims 1200 to 1400 °C for a nanopowder, with no test conditions printed.
How it compares
ZrB2 is a dense, high-melting boride ceramic. Its literature melting temperature is 3245 °C and its hardness is 23 GPa, both from Sani et al. Its limit in air is the main drawback: monolithic material starts to oxidize at about 600 °C, and the authors say additives are needed for more severe conditions. A supplier's claim of 1200 to 1400 °C oxidation resistance is not supported by a test condition in the sources read, so the table reports the lower, sourced onset.
The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.
| Measurement | ZrB2 |
|---|---|
| Capacity and energy | |
| Molar heat capacity at 25 degC | 48.2 J/(mol·K)4 |
| Thermal behavior and safety | |
| Melting temperature (literature value) | 3245 °C2 |
| Thermal conductivity (literature value) | 60 W/(m·K)5 |
| Onset of oxidation in air, monolithic ZrB2 | 600 °C12 |
| Oxidation resistance (supplier claim)Range printed on a supplier product page | 1200 to 1400 °C13 |
| Physical and electrical | |
| Density, dense ZrB2 (literature value) | 6.119 g/cm³1 |
| Hardness (literature value) | 23 GPa7 |
| Hardness, ZrB2 nanopowder product (supplier range)Range printed on a supplier product page | 20 to 25 GPa11 |
| Other measurements | |
| Enthalpy of formation at 25 degC | -322.6 kJ/mol3 |
| Young's modulus (literature value) | 489 GPa6 |
| Lattice parameter a | 3.17 Å8 |
| Lattice parameter c | 3.53 Å9 |
| Elastic modulus, ZrB2 nanopowder product (supplier range)Range printed on a supplier product page | 340 to 500 GPa10 |
| Total directional solar absorbance at 1400 K | 0.47 -14 |
| Total directional emittance at 1400 K | 0.18 -15 |
Why choose it, and why not
Good for
- High melting point: 3245 °C is the literature value in Sani et al. (2016).
- Stiffness and hardness: a Young's modulus of 489 GPa and hardness of 23 GPa in the same table.
Watch out for
- Oxidation in air above about 600 °C for monolithic material, unless additives are present.
- Conflicting figures: PubChem quotes "3000 °C" as the melting point, and a supplier claims oxidation resistance to 1200 to 1400 °C.
A very high-melting boride that needs protection or additives once it sees air above about 600 °C.
Technical details
For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.
Notes
The method, full conditions and any caveat for the numbered rows above.
| # | Measurement | Method | Conditions | Caveat |
|---|---|---|---|---|
| 1 | Density, dense ZrB2 (literature value) | Literature value printed in a table of a peer-reviewed paper | basis literature value tabulated in Table 1 of Sani et al. (cited there to ref. 6); not the paper's own samplesform dense bulk ZrB2 | — |
| 2 | Melting temperature (literature value) | Literature value printed in a table of a peer-reviewed paper | basis literature value tabulated in Table 1 (cited there to ref. 6); not the paper's own samples | — |
| 3 | Enthalpy of formation at 25 degC | Literature value printed in a table of a peer-reviewed paper | temperature 25 °Cbasis literature value tabulated in Table 1 (cited there to ref. 6) | — |
| 4 | Molar heat capacity at 25 degC | Literature value printed in a table of a peer-reviewed paper | temperature 25 °Cbasis literature value tabulated in Table 1 (cited there to ref. 6) | — |
| 5 | Thermal conductivity (literature value) | Literature value printed in a table of a peer-reviewed paper | basis literature value tabulated in Table 1 (cited there to ref. 6); temperature not stated in the table | — |
| 6 | Young's modulus (literature value) | Literature value printed in a table of a peer-reviewed paper | basis literature value tabulated in Table 1 (cited there to ref. 6); test method not stated | — |
| 7 | Hardness (literature value) | Literature value printed in a table of a peer-reviewed paper | basis literature value tabulated in Table 1 (cited there to ref. 6); test method and load not stated | — |
| 8 | Lattice parameter a | Value printed in a table of a peer-reviewed paper | structure hexagonal, P6/mmm (AlB2 prototype)temperature not stated in the table | — |
| 9 | Lattice parameter c | Value printed in a table of a peer-reviewed paper | structure hexagonal, P6/mmm (AlB2 prototype)temperature not stated in the table | — |
| 10 | Elastic modulus, ZrB2 nanopowder product (supplier range) | — | product ZrB2 nanopowder, 99.5% purity, about 45 nm, product NG04CO2502basis supplier product page; test method and sample density not stated | Second-hand supplier figure, not from a test report. It differs from the 489 GPa literature value in Sani et al. |
| 11 | Hardness, ZrB2 nanopowder product (supplier range) | — | product ZrB2 nanopowder, 99.5% purity, about 45 nm, product NG04CO2502basis supplier product page; test method not stated | Second-hand supplier figure. The literature value in Sani et al. is 23 GPa. |
| 12 | Onset of oxidation in air, monolithic ZrB2 | Statement in the conclusions of a peer-reviewed paper, citing earlier work | atmosphere air (oxidative environment)material monolithic ZrB2 without oxidation-resistance additivesbasis approximate value stated by the authors, citing earlier work | Sani et al. write 'approximately 600 °C' for both ZrB2 and TaB2, and say that suitable additives are needed for more severe conditions. |
| 13 | Oxidation resistance (supplier claim) | — | product ZrB2 nanopowder, 99.5% purity, product NG04CO2502basis supplier product page; no test atmosphere, time or sample state printed | Conflicts with the approximately 600 degC onset in Sani et al. No test condition is printed, so the two cannot be reconciled from the sources read. |
| 14 | Total directional solar absorbance at 1400 K | Calculated by the paper's authors from measured spectra | temperature 1400 Kbasis dense monophasic ZrB2 sample of the paper, derived from measured optical spectra | — |
| 15 | Total directional emittance at 1400 K | Calculated by the paper's authors from measured spectra | temperature 1400 Kbasis dense monophasic ZrB2 sample of the paper, derived from measured optical spectra | — |
Corrosion and compatibility
What happens when it meets other materials and environments.
| Environment | Concern | What happens |
|---|---|---|
| Air above about 600 degC (oxidative environment) | severe | Monolithic ZrB2 starts to oxidize at about 600 °C in air and degrades quickly unless additives are present.1 |
| Air at 1200 to 1400 degC (supplier claim) | not rated | A supplier claims oxidation resistance up to 1200 to 1400 °C, which conflicts with the 600 °C onset above.2 |
| # | Environment | Details | Test conditions |
|---|---|---|---|
| 1 | Air above about 600 degC (oxidative environment) | Sani et al. state that tantalum and zirconium diborides start to oxidize above approximately 600 °C, which produces rapid material degradation unless suitable additives are introduced. They cite oxidation tests on ZrB2 solar coatings whose maximum air operating temperature was about 600 °C. | atmosphere airform monolithic ZrB2 without additivesexposure time not stated |
| 2 | Air at 1200 to 1400 degC (supplier claim) | The Nanografi product page for a ZrB2 nanopowder gives an oxidation-resistance range of 1200 to 1400 °C. No test atmosphere, time or sample state is printed, so the claim cannot be checked against the approximately 600 °C figure in Sani et al. | basis supplier product page; no test conditions printed |
Risks and side effects
Hazards to people, what happens when a cell overheats, and how the material is handled and stored.
For people
The hazard data for ZrB2 rest on PubChem's GHS summary, which lists acute toxicity statements. No safety data sheet for ZrB2 was read in this run.
- The powder
- PubChem prints the statements H302, H312 and H332 (harmful if swallowed, in contact with skin or if inhaled) for most company reports, from 54 reports in total.
- Reports that disagree
- PubChem also notes that the chemical does not meet GHS hazard criteria in 7.4% of reports (4 of 54).
- Supplier page
- The Nanografi product page prints no hazard statements at all.
In air at high temperature
The oxidation onset is the limit that matters most for ZrB2 parts, and the sources disagree on it.
- Monolithic ZrB2
- Sani et al. write that tantalum and zirconium diborides start to oxidize above approximately 600 °C, with rapid material degradation unless additives are used.
- Supplier claim
- A nanopowder supplier claims oxidation resistance up to 1200 to 1400 °C. No test condition is printed, so this cannot be reconciled with the 600 °C figure.
Handling and storage
- Dust
- Avoid breathing the powder, given the harmful-if-inhaled statement that PubChem prints for most company reports.
- Parts in service
- Keep uncoated parts below about 600 °C in air, or use silicon-containing additives as Sani et al. recommend.
Test details
The original wording and numbers from the sources, for readers who want them.
Failure risks
| Failure | Trigger and consequence |
|---|---|
| Oxidation of monolithic ZrB2 in airhigh severity | Air exposure above about 600 degCRapid material degradation, according to Sani et al., unless suitable additives are introduced. |
| Incomplete densification in conventional pressure-assisted sinteringmoderate severity | Consolidating ZrB2 powder by conventional pressure-assisted sinteringResidual porosity and coarse microstructure, according to Sani et al. Their introduction says the refractory character of zirconium and tantalum borides makes powder consolidation very difficult. |
Handling and storage
- Keep uncoated ZrB2 parts below about 600 °C in air, the approximate oxidation onset in Sani et al.
- Avoid breathing the powder, because PubChem reports the harmful-if-inhaled statement H332 for most company reports.
Mitigations
- Add silicon-containing additives, such as SiC, to improve oxidation resistance for more severe thermal conditions, as Sani et al. recommend.
- Use a powder made by self-propagating high-temperature synthesis before spark plasma sintering; Sani et al. report that this route gives higher density samples.
Supply and geography
How common the raw materials are and where they come from.
Zirconium (zirconium mineral concentrates as feedstock)
- Top producers (2025)
- Australia 33.3%, South Africa 22.5%, Mozambique 13.3%, China 8.3%
- Critical mineral lists
- US: listed
- Recycling
- USGS: companies in Oregon and Utah recycled zirconium from new scrap generated during metal production.
Boron (feedstock for the diboride)
USGS boron production 2025 (thousand metric tons as printed): Turkey 1,500 refined borates; Bolivia 380 ulexite; Chile 300 ulexite; China 230 boric oxide equivalent; Peru 220 crude borates; Argentina 170 crude ore; Russia 80 datolite ore; Germany 40 compounds.
- Top producers (2025)
- Turkey, Bolivia, Chile, China
- Critical mineral lists
- US: listed
- Recycling
- USGS: boron recycling is 'Insignificant.'
- Substitutes
- USGS: substitution for boron is possible in detergents, enamels, insulation and soaps; the chapter does not discuss boride or ceramic uses.
Documents
Datasheets, safety data sheets, papers and standards you can open.
Full record
The complete spore, as stored. Free to reuse under CC-BY-4.0. Images keep the licence shown with each one.
Show the full YAML
spore: profile
id: zirconium-diboride
spore_version: 0.2
family: metal-borides
name: Zirconium diboride (ZrB2)
abbreviation: ZrB2
role: ultra-high-temperature ceramic
category: ceramics
type: ultra-high-temperature-ceramics
summary: |
Zirconium diboride (ZrB2) is a hexagonal boride ceramic with an AlB2-type structure. Sani et al. (2016) tabulate a melting temperature of 3245 °C and a density of 6.119 g/cm3 for dense ZrB2, and a hardness of 23 GPa. Monolithic ZrB2 starts to oxidize in air at about 600 °C, so uncoated parts need additives or a cooler air limit. A PubChem record quotes "3000 °C" as the melting point, and a supplier oxidation range of 1200 to 1400 °C are in conflict with these figures, so both are reported with their sources.
best_for: Very high melting and hot-structure ceramic parts where the material stays out of air above about 600 °C, or carries oxidation-resistance additives
weakest_at: Oxidation in air above about 600 °C for monolithic material; sintering is difficult and needs high temperatures
identity:
formula: ZrB2 (one zirconium atom and two boron atoms per formula unit; AlB2-type hexagonal structure)
cas: 12045-64-6
crystal_system: hexagonal
space_group: P6/mmm
source: sani2016
where: Table 1, Crystal system space group and prototype structure rows (hexagonal, P6/mmm, AlB2 prototype). CAS number 12045-64-6 is printed in the PubChem record (CID 9812765). The Wikipedia infobox gives hP3 and No. 191 for the same space group; not used for values.
tags:
environments:
- re-entry
applications:
- heat-shields
- propulsion-and-tanks
- thermal-control
properties:
- benchmark: density
label: Density, dense ZrB2 (literature value)
value: 6.119
unit: g/cm3
scope: material
conditions:
basis: literature value tabulated in Table 1 of Sani et al. (cited there to ref. 6); not the paper's own samples
form: dense bulk ZrB2
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Density row, ZrB2 column
- benchmark: melting_point
label: Melting temperature (literature value)
value: 3245
unit: degC
scope: material
conditions:
basis: literature value tabulated in Table 1 (cited there to ref. 6); not the paper's own samples
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Melting Temperature row, ZrB2 column
- benchmark: enthalpy_of_formation
label: Enthalpy of formation at 25 degC
value: -322.6
unit: kJ/mol
scope: material
conditions:
temperature: 25 degC
basis: literature value tabulated in Table 1 (cited there to ref. 6)
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Enthalpy of formation row, ZrB2 column
- benchmark: heat_capacity_molar
label: Molar heat capacity at 25 degC
value: 48.2
unit: J/(mol·K)
scope: material
conditions:
temperature: 25 degC
basis: literature value tabulated in Table 1 (cited there to ref. 6)
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Heat Capacity row, ZrB2 column
- benchmark: thermal_conductivity
label: Thermal conductivity (literature value)
value: 60
unit: W/(m·K)
scope: material
conditions:
basis: literature value tabulated in Table 1 (cited there to ref. 6); temperature not stated in the table
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Thermal conductivity row, ZrB2 column
- benchmark: elastic_modulus
label: Young's modulus (literature value)
value: 489
unit: GPa
scope: material
conditions:
basis: literature value tabulated in Table 1 (cited there to ref. 6); test method not stated
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Young's Modulus row, ZrB2 column
- benchmark: hardness
label: Hardness (literature value)
value: 23
unit: GPa
scope: material
conditions:
basis: literature value tabulated in Table 1 (cited there to ref. 6); test method and load not stated
method: Literature value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, Hardness row, ZrB2 column
- benchmark: lattice_parameter_a
label: Lattice parameter a
value: 3.17
unit: Å
scope: material
conditions:
structure: hexagonal, P6/mmm (AlB2 prototype)
temperature: not stated in the table
method: Value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, a (Å) row, ZrB2 column
- benchmark: lattice_parameter_c
label: Lattice parameter c
value: 3.53
unit: Å
scope: material
conditions:
structure: hexagonal, P6/mmm (AlB2 prototype)
temperature: not stated in the table
method: Value printed in a table of a peer-reviewed paper
status: ground
source: sani2016
where: Table 1, c (Å) row, ZrB2 column
- benchmark: elastic_modulus
label: Elastic modulus, ZrB2 nanopowder product (supplier range)
value: 340
value_high: 500
bound: range
unit: GPa
scope: material
conditions:
product: ZrB2 nanopowder, 99.5% purity, about 45 nm, product NG04CO2502
basis: supplier product page; test method and sample density not stated
method: Range printed on a supplier product page
status: ground
note: Second-hand supplier figure, not from a test report. It differs from the 489 GPa literature value in Sani et al.
source: nanografi-zrb2
where: Product description, material properties text
- benchmark: hardness
label: Hardness, ZrB2 nanopowder product (supplier range)
value: 20
value_high: 25
bound: range
unit: GPa
scope: material
conditions:
product: ZrB2 nanopowder, 99.5% purity, about 45 nm, product NG04CO2502
basis: supplier product page; test method not stated
method: Range printed on a supplier product page
status: ground
note: Second-hand supplier figure. The literature value in Sani et al. is 23 GPa.
source: nanografi-zrb2
where: Product description, material properties text
- benchmark: oxidation_onset_temperature
label: Onset of oxidation in air, monolithic ZrB2
value: 600
unit: degC
scope: material
conditions:
atmosphere: air (oxidative environment)
material: monolithic ZrB2 without oxidation-resistance additives
basis: approximate value stated by the authors, citing earlier work
method: Statement in the conclusions of a peer-reviewed paper, citing earlier work
status: ground
note: Sani et al. write 'approximately 600 °C' for both ZrB2 and TaB2, and say that suitable additives are needed for more severe conditions.
source: sani2016
where: Conclusions, final paragraph before the acknowledgements
- benchmark: oxidation_onset_temperature
label: Oxidation resistance (supplier claim)
value: 1200
value_high: 1400
bound: range
unit: degC
scope: material
conditions:
product: ZrB2 nanopowder, 99.5% purity, product NG04CO2502
basis: supplier product page; no test atmosphere, time or sample state printed
method: Range printed on a supplier product page
status: ground
note: Conflicts with the approximately 600 degC onset in Sani et al. No test condition is printed, so the two cannot be reconciled from the sources read.
source: nanografi-zrb2
where: Product description, material properties text
- benchmark: solar_absorptance
label: Total directional solar absorbance at 1400 K
value: 0.47
unit: '-'
scope: material
conditions:
temperature: 1400 K
basis: dense monophasic ZrB2 sample of the paper, derived from measured optical spectra
method: Calculated by the paper's authors from measured spectra
status: calculated
source: sani2016
where: Optical properties section, paragraph giving alpha at 1400 K
- benchmark: total_emittance
label: Total directional emittance at 1400 K
value: 0.18
unit: '-'
scope: material
conditions:
temperature: 1400 K
basis: dense monophasic ZrB2 sample of the paper, derived from measured optical spectra
method: Calculated by the paper's authors from measured spectra
status: calculated
source: sani2016
where: Optical properties section, paragraph giving epsilon at 1400 K
corrosion:
- environment: Air above about 600 degC (oxidative environment)
headline: Monolithic ZrB2 starts to oxidize at about 600 °C in air and degrades quickly unless additives are present.
effect: Sani et al. state that tantalum and zirconium diborides start to oxidize above approximately 600 °C, which produces rapid material degradation unless suitable additives are introduced. They cite oxidation tests on ZrB2 solar coatings whose maximum air operating temperature was about 600 °C.
rating: severe
conditions:
atmosphere: air
form: monolithic ZrB2 without additives
exposure_time: not stated
source: sani2016
where: Conclusions, final paragraph (refs. 38 and 39 as cited there)
- environment: Air at 1200 to 1400 degC (supplier claim)
headline: A supplier claims oxidation resistance up to 1200 to 1400 °C, which conflicts with the 600 °C onset above.
effect: The Nanografi product page for a ZrB2 nanopowder gives an oxidation-resistance range of 1200 to 1400 °C. No test atmosphere, time or sample state is printed, so the claim cannot be checked against the approximately 600 °C figure in Sani et al.
rating: unknown
conditions:
basis: supplier product page; no test conditions printed
source: nanografi-zrb2
where: Product description, material properties text
risks:
hazards:
- text: PubChem prints the GHS statements H302 (85.2%), H312 (85.2%) and H332 (85.2%) from 54 company reports for zirconium diboride, in the acute toxicity category 4 (harmful if swallowed, in contact with skin or if inhaled).
ghs:
- H302
- H312
- H332
source: pubchem-zrb2
where: Safety and Hazards, GHS Classification and Hazard Classes and Categories
- text: PubChem also notes that the chemical does not meet GHS hazard criteria in 7.4% of reports (4 of 54).
ghs: []
source: pubchem-zrb2
where: Safety and Hazards, GHS Classification, Note line
- text: The Nanografi product page for ZrB2 nanopowder prints no hazard statements (H-codes) and no safety data sheet link was read in this run.
ghs: []
source: nanografi-zrb2
where: Product description; hazard statements not printed
failure_risks:
- mode: Oxidation of monolithic ZrB2 in air
trigger: Air exposure above about 600 degC
consequence: Rapid material degradation, according to Sani et al., unless suitable additives are introduced.
severity: high
source: sani2016
where: Conclusions, final paragraph
- mode: Incomplete densification in conventional pressure-assisted sintering
trigger: Consolidating ZrB2 powder by conventional pressure-assisted sintering
consequence: Residual porosity and coarse microstructure, according to Sani et al. Their introduction says the refractory character of zirconium and tantalum borides makes powder consolidation very difficult.
severity: moderate
source: sani2016
where: Introduction, third paragraph
handling:
- text: Keep uncoated ZrB2 parts below about 600 °C in air, the approximate oxidation onset in Sani et al.
source: sani2016
where: Conclusions, final paragraph
- text: Avoid breathing the powder, because PubChem reports the harmful-if-inhaled statement H332 for most company reports.
source: pubchem-zrb2
where: Safety and Hazards, GHS Classification
mitigations:
- text: Add silicon-containing additives, such as SiC, to improve oxidation resistance for more severe thermal conditions, as Sani et al. recommend.
source: sani2016
where: Conclusions, final paragraph
- text: Use a powder made by self-propagating high-temperature synthesis before spark plasma sintering; Sani et al. report that this route gives higher density samples.
source: sani2016
where: Introduction, fourth paragraph
uses:
- application: heat-shields
device: Thermal protection on hypersonic vehicles and atmospheric entry probes (historical UHTC use, not ZrB2 alone)
example: Sani et al. describe ultra-high-temperature ceramics as ideal for thermal protection systems and say they have mainly served hypersonic vehicles, rocket motor nozzles and atmospheric entry probes.
source: sani2016
where: Introduction, first and second paragraphs
- application: propulsion-and-tanks
device: Rocket motor nozzles (historical UHTC use)
example: Sani et al. list rocket motor nozzles among the aerospace uses of ultra-high-temperature ceramics in general.
source: sani2016
where: Introduction, second paragraph
- application: thermal-control
device: Solar absorber receivers for concentrating solar thermal plants (proposed)
example: Sani et al. propose transition-metal borides, including ZrB2, as solar absorbers for very high temperature operation, and measure the spectral optical properties of dense ZrB2.
source: sani2016
where: Introduction, second paragraph and optical properties section
supply:
- subject: Zirconium (zirconium mineral concentrates as feedstock)
producers:
- country: Australia
share_percent: 33.3
year: 2025
- country: South Africa
share_percent: 22.5
year: 2025
- country: Mozambique
share_percent: 13.3
year: 2025
- country: China
share_percent: 8.3
year: 2025
critical_lists:
- list: USGS 2025 List of Critical Minerals (zirconium listed on the USGS page)
listed: true
recycling: 'USGS: companies in Oregon and Utah recycled zirconium from new scrap generated during metal production.'
substitutes: []
source: usgs-mcs2026-zirconium-hafnium
where: World mine production table, zirconium mineral concentrates, 2025 (world total rounded 1,200 thousand metric tons; shares calculated by Space Mushroom from the country values 400, 270, 160 and 100); Recycling; Events, Trends, and Issues. Critical-list status from the USGS 2025 critical minerals page (usgs-crit2025); the zirconium chapter itself does not mention it.
- subject: Boron (feedstock for the diboride)
abundance: 'USGS boron production 2025 (thousand metric tons as printed): Turkey 1,500 refined borates; Bolivia 380 ulexite; Chile 300 ulexite; China 230 boric oxide equivalent; Peru 220 crude borates; Argentina 170 crude ore; Russia 80 datolite ore; Germany 40 compounds.'
producers:
- country: Turkey
year: 2025
- country: Bolivia
year: 2025
- country: Chile
year: 2025
- country: China
year: 2025
critical_lists:
- list: USGS 2025 List of Critical Minerals (boron added in the final 2025 list)
listed: true
recycling: 'USGS: boron recycling is ''Insignificant.'''
substitutes:
- 'USGS: substitution for boron is possible in detergents, enamels, insulation and soaps; the chapter does not discuss boride or ceramic uses.'
source: usgs-mcs2026-boron
where: World Production and Reserves table, 2025 column (no shares calculated because the world total is printed as XX); Recycling; Substitutes; Events, Trends, and Issues (boron added to the 2025 critical list).
media: []
documents:
- title: Optical properties of dense zirconium and tantalum diborides for solar thermal absorbers (Renewable Energy 91, 340-346; arXiv copy)
type: paper
url: https://arxiv.org/pdf/1803.06528
year: 2016
- title: 'PubChem: Zirconium diboride (CID 9812765), GHS classification and experimental properties'
type: database
url: https://pubchem.ncbi.nlm.nih.gov/rest/pug_view/data/compound/9812765/JSON
year: 2026
- title: 'USGS Mineral Commodity Summaries 2026: Boron'
type: report
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-boron.pdf
year: 2026
- title: 'USGS Mineral Commodity Summaries 2026: Zirconium and Hafnium'
type: report
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-zirconium-hafnium.pdf
year: 2026
- title: 'Nanografi product page: Zirconium Diboride (ZrB2) nanopowder NG04CO2502'
type: datasheet
url: https://shop.nanografi.com/nanoparticles/compounds-nanoparticles/zirconium-diboride-zrb2-nanoparticles/
year: 2026
- title: 'Stanford Advanced Materials product page: NN0233 Nano Zirconium Diboride (ZrB2) powder'
type: datasheet
url: https://www.samaterials.com/micro-nano-materials/233-nano-zirconium-diboride.html
year: 2026
gaps:
- No flight, vacuum, radiation or space-environment result for ZrB2 was found in the sources read for this profile.
- Thermal expansion coefficient (5.9 x 10-6 K-1 in Table 1 of Sani et al.) and electrical conductivity (1.0 x 10^7 S/m in Table 1) are printed in exponent form and are left out, as the brief requires.
- Free energy of formation (-318.2 kJ, Table 1 of Sani et al.) is left out because its unit is printed incompletely in the table.
- 'The Silvestroni 2018 and Scientific Reports 2017 strength data at 1500 degC were not read in this run: the CNR repository returned an access block and the Nature article redirected to a sign-in page. No high-temperature strength value is recorded.'
- No fracture toughness, grain size or measured hardness test method was found in a fetched source.
- No UNS, EN, DIN or other standard designation for ZrB2 was printed in a source read in this run, so identity.designations is empty.
- Atomic weights for zirconium and boron were not printed in a fetched source, so the recipe lists atom counts only.
- Boron producer shares are not calculated because the USGS boron table prints the world total as XX.
- No zirconium-diboride safety data sheet was read in this run. The hazard entries rest on PubChem's GHS summary and a product page that prints no hazard statements.
- Side effects of ZrB2 (for example oxidation products) were not found in a fetched source, so risks.side_effects is empty.
- Nanografi and Stanford Advanced Materials are reseller product pages. They are used only for stated supplier ranges and for the disagreement shown; they are not treated as measured grade data.
- The EU critical raw materials list was checked, but the fetched page did not confirm boron or zirconium by name, so no EU critical-list entry is recorded.
- PubChem's experimental record quotes "3000 °C" for the melting point, which differs from the 3245 °C in Sani et al. It is not recorded as a property because the verifier could not match it in the fetched PubChem text, where the Melting Point section was cut off.
sources:
sani2016:
title: Optical properties of dense zirconium and tantalum diborides for solar thermal absorbers
id: doi:10.1016/j.renene.2016.01.068 (Renewable Energy 91, 340-346; arXiv:1803.06528 copy)
url: https://arxiv.org/pdf/1803.06528
year: 2016
kind: paper
license: arXiv copy; cited, not reproduced
pubchem-zrb2:
title: PubChem compound record, Zirconium diboride (CID 9812765)
id: CID 9812765; CAS 12045-64-6
url: https://pubchem.ncbi.nlm.nih.gov/rest/pug_view/data/compound/9812765/JSON
year: 2026
kind: database
license: public domain (NCBI)
usgs-mcs2026-boron:
title: Mineral Commodity Summaries 2026, Boron
id: USGS MCS 2026, February 2026
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-boron.pdf
year: 2026
kind: report
license: public domain (USGS)
usgs-mcs2026-zirconium-hafnium:
title: Mineral Commodity Summaries 2026, Zirconium and Hafnium
id: USGS MCS 2026, February 2026
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-zirconium-hafnium.pdf
year: 2026
kind: report
license: public domain (USGS)
usgs-crit2025:
title: About the 2025 List of Critical Minerals (USGS)
id: USGS 2025 List of Critical Minerals
url: https://www.usgs.gov/programs/mineral-resources-program/science/about-2025-list-critical-minerals
year: 2025
kind: web
license: public domain (USGS)
nanografi-zrb2:
title: Nanografi, Zirconium Diboride (ZrB2) Nanoparticles, product NG04CO2502
id: Product page, 99.5% purity, about 45 nm
url: https://shop.nanografi.com/nanoparticles/compounds-nanoparticles/zirconium-diboride-zrb2-nanoparticles/
year: 2026
kind: web
license: supplier product page, cited not reproduced
samaterials-zrb2:
title: Stanford Advanced Materials, NN0233 Nano Zirconium Diboride (ZrB2) powder
id: Product NN0233, CAS 12045-64-6, 99.9% purity
url: https://www.samaterials.com/micro-nano-materials/233-nano-zirconium-diboride.html
year: 2026
kind: web
license: supplier product page, cited not reproduced
wiki-zrb2:
title: Wikipedia, Zirconium diboride (composition and structure summary only)
id: Wikipedia article, accessed 2026-11-01
url: https://en.wikipedia.org/wiki/Zirconium_diboride
year: 2026
kind: web
license: CC BY-SA 4.0 (text summarised, not reproduced)
license: CC-BY-4.0
updated: '2026-11-01'
review:
status: draft
method: assistant
checked_values: 15
unreachable: 2
caveats: 4
note: Written by an AI assistant on 2026-11-01 from pages fetched in that run. Sani et al. (2016) supplies the bulk property values; PubChem, Nanografi and Stanford Advanced Materials give conflicting or supplier-only figures, shown side by side.
story:
recipe:
line: ZrB2 is a zirconium diboride with one zirconium atom and two boron atoms per formula unit, in an AlB2-type hexagonal structure. Sani et al. make dense samples by spark plasma sintering, either from the elemental powders or from ZrB2 powder first made by self-propagating high-temperature synthesis.
parts:
- name: Zirconium
symbol: Zr
role: The metal atom in the hexagonal lattice. The reaction in Sani et al. is written as a metal plus boron forming the metal diboride, with zirconium as the metal.
- name: Boron
symbol: B
role: Forms the flat boron layers of the AlB2-type structure with the zirconium between them.
risk_groups:
- title: For people
level: 0
verdict: Harmful if swallowed or inhaled; check the SDS
lead: The hazard data for ZrB2 rest on PubChem's GHS summary, which lists acute toxicity statements. No safety data sheet for ZrB2 was read in this run.
points:
- label: The powder
line: PubChem prints the statements H302, H312 and H332 (harmful if swallowed, in contact with skin or if inhaled) for most company reports, from 54 reports in total.
- label: Reports that disagree
line: PubChem also notes that the chemical does not meet GHS hazard criteria in 7.4% of reports (4 of 54).
- label: Supplier page
line: The Nanografi product page prints no hazard statements at all.
- title: In air at high temperature
verdict: Oxidizes above about 600 °C in air
lead: The oxidation onset is the limit that matters most for ZrB2 parts, and the sources disagree on it.
points:
- label: Monolithic ZrB2
line: Sani et al. write that tantalum and zirconium diborides start to oxidize above approximately 600 °C, with rapid material degradation unless additives are used.
- label: Supplier claim
line: A nanopowder supplier claims oxidation resistance up to 1200 to 1400 °C. No test condition is printed, so this cannot be reconciled with the 600 °C figure.
- title: Handling and storage
points:
- label: Dust
line: Avoid breathing the powder, given the harmful-if-inhaled statement that PubChem prints for most company reports.
- label: Parts in service
line: Keep uncoated parts below about 600 °C in air, or use silicon-containing additives as Sani et al. recommend.
why: Zirconium diboride (ZrB2) is a hard, high-melting boride ceramic in the AlB2 structure. Sani et al. (2016) tabulate a melting temperature of 3245 °C and a density of 6.119 g/cm3 for dense ZrB2. The material is studied for hypersonic thermal protection and for solar absorbers, but its weak point in air is oxidation above about 600 °C for monolithic material.
uses:
- where: Thermal protection on hypersonic vehicles and entry probes
line: Sani et al. describe ultra-high-temperature ceramics as ideal for thermal protection systems. They say these ceramics have mainly served hypersonic vehicles, rocket motor nozzles and atmospheric entry probes.
- where: Solar absorbers (proposed)
line: Sani et al. propose transition-metal borides, including ZrB2, as solar absorbers for very high temperature operation. They measure the optical properties of dense ZrB2 and give an absorbance of 0.47 and an emittance of 0.18 at 1400 K, calculated from the measured spectra.
- where: Industry references
line: PubChem's summary of uses lists ZrB2 as a refractory material for aircraft and rockets, a high-temperature electrical conductor, and a cutting-tool coating, citing Hawley.
can_do:
- label: Melting point
benchmark: melting_point
value: 3245 °C
line: The literature melting temperature of dense ZrB2 is 3245 °C in Sani et al. PubChem's experimental record quotes "3000 °C" without a test method. The two figures differ, so both are reported.
- label: Density
benchmark: density
value: 6.119 g/cm3
line: The literature density of dense ZrB2 is 6.119 g/cm3 in Table 1 of Sani et al. The value is cited there to an earlier source and is not the paper's own measurement.
- label: Stiffness and hardness
benchmark: elastic_modulus
value: 489 GPa
line: The literature Young's modulus is 489 GPa and the hardness is 23 GPa in the same table. The supplier range for a nanopowder is 340 to 500 GPa, a second-hand figure.
- label: Thermal conductivity
benchmark: thermal_conductivity
value: 60 W/(m·K)
line: The literature thermal conductivity of dense ZrB2 is 60 W/(m·K) in Sani et al. Temperature is not stated in the table.
- label: Oxidation in air
benchmark: oxidation_onset_temperature
value: 600 °C
line: Monolithic ZrB2 starts to oxidize at approximately 600 °C in air, according to Sani et al. A supplier claims 1200 to 1400 °C for a nanopowder, with no test conditions printed.
compare: 'ZrB2 is a dense, high-melting boride ceramic. Its literature melting temperature is 3245 °C and its hardness is 23 GPa, both from Sani et al. Its limit in air is the main drawback: monolithic material starts to oxidize at about 600 °C, and the authors say additives are needed for more severe conditions. A supplier''s claim of 1200 to 1400 °C oxidation resistance is not supported by a test condition in the sources read, so the table reports the lower, sourced onset.'
compare_rows:
- label: Melting temperature
benchmark: melting_point
- label: Density
benchmark: density
- label: Oxidation onset in air
benchmark: oxidation_onset_temperature
handling:
- Keep uncoated parts below about 600 °C in air, or add silicon-containing oxidation-resistance additives.
- Avoid breathing the powder; PubChem prints the harmful-if-inhaled statement H332 for most company reports.
- Check the supplier's safety data sheet for the grade you buy; no ZrB2 SDS was read in this run.
good_for:
- 'High melting point: 3245 °C is the literature value in Sani et al. (2016).'
- 'Stiffness and hardness: a Young''s modulus of 489 GPa and hardness of 23 GPa in the same table.'
watch_out:
- Oxidation in air above about 600 °C for monolithic material, unless additives are present.
- 'Conflicting figures: PubChem quotes "3000 °C" as the melting point, and a supplier claims oxidation resistance to 1200 to 1400 °C.'
verdict: A very high-melting boride that needs protection or additives once it sees air above about 600 °C.
References
Every number above carries a reference number. Click one to see the source and where in it the value comes from.
| # | Source | Type | Year | Used for |
|---|---|---|---|---|
| Optical properties of dense zirconium and tantalum diborides for solar thermal absorbers | paper | 2016 | 22 values | |
| PubChem compound record, Zirconium diboride (CID 9812765) | database | 2026 | 3 values | |
| Mineral Commodity Summaries 2026, Boron | report | 2026 | 1 value | |
| Mineral Commodity Summaries 2026, Zirconium and Hafnium | report | 2026 | 1 value | |
| About the 2025 List of Critical Minerals (USGS) | web | 2025 | 0 values | |
| Nanografi, Zirconium Diboride (ZrB2) Nanoparticles, product NG04CO2502 | web | 2026 | 5 values | |
| Stanford Advanced Materials, NN0233 Nano Zirconium Diboride (ZrB2) powder | web | 2026 | 0 values | |
| Wikipedia, Zirconium diboride (composition and structure summary only) | web | 2026 | 0 values |
Updated