SIRCA (silicone impregnated reusable ceramic ablator) SIRCA

Ceramic fibre tile (FRCI-12 for 15F, AIM-10 for 14A, LI-2200 for 25L) infiltrated with silicone resin (RTV-655 for the 15F samples tested by NASA)

SIRCA is a NASA Ames ablator made by impregnating a ceramic fibre tile with silicone resin.

8 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Density range

224 to 400 kg/m^3

Heat-rate envelope

High heating rate, low heat load

Recipe, share of the weight

  • not statedCeramic fibre tile substrate
  • not statedSilicone resin, RTV-655 (General Electric)

Best for

High heating rate, low heat load and low mechanical load conditions, per NASA's description of SIRCA-14A

Weakest at

Lower thru-the-thickness tensile strength in the 14A and 15F grades than in 25L (TPSX), and gas permeability that changes as the silicone resin decomposes (NASA)

Risk at a glance

  • People None found. No hazard classification found
  • If it fails Moderate. Change in gas permeability as the silicone resin decomposes
  • Corrosion Moderate. Resin decomposition at high temperature changes the internal microstructure, so gas permeability depends on the heating environment.

Quick facts: SIRCA

Key properties of SIRCA
PropertyValueBasis
Density0.19 to 0.25 g/cm³3 sourced values across conditions
Thermal conductivity0.059 to 0.063 W/(m·K)2 sourced values across conditions
Thermal expansion (CTE)1.42 ppm/K2 sourced values across conditions
Specific heat1,200 J/(kg·K)1 sourced value

What is the density of SIRCA?

SIRCA has a density of 0.19 to 0.25 g/cm³. The range covers 3 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the thermal conductivity of SIRCA?

SIRCA has a thermal conductivity of 0.059 to 0.063 W/(m·K). The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the coefficient of thermal expansion of SIRCA?

SIRCA has a coefficient of thermal expansion of 1.42 ppm/K. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is SIRCA used for?

Uses recorded in the sources include Mars Pathfinder aft plate heat shield and part of the conical aft section (SIRCA-15F); X-34 nose cap and wing and rudder leading edges (reusable thermal protection, SIRCA-15F); Backshell Interface Plate for the Mars 2003 mission (manufacture).

Why it exists

SIRCA is a silicone-based ablator, a lightweight ceramic tile that NASA Ames impregnated with silicone resin. Its density is low, at 224 to 400 kg/m^3 depending on the grade, and it was designed to take a heat load and then shed it by ablating. NASA used it for the aft plate of the Mars Pathfinder probe, which landed on Mars in July 1997, and selected it for the leading edges and nose cap of the X-34 vehicle. Its grade choice depends on heating rate, heat load and mechanical load.

Where it's used

Mars Pathfinder aft heat shield

NASA's TPSX entry for SIRCA-15F says the material was used on the aft plate heat shield and part of the conical aft section of the Mars Pathfinder probe, which landed on Mars in July 1997. The NASA report says the same.

X-34 nose cap and leading edges

NASA's TPSX entry says SIRCA-15F was selected for the X-34 nose cap and wing and rudder leading edges as reusable thermal protection. The page does not say the vehicle flew with it.

Mars 2003 backshell interface plate

NASA's TPSX entry lists manufacture of SIRCA in support of the Backshell Interface Plate for the Mars 2003 mission. The page gives no flight result.

Recipe

Ceramic fibre tile (FRCI-12 for 15F, AIM-10 for 14A, LI-2200 for 25L) infiltrated with silicone resin (RTV-655 for the 15F samples tested by NASA)

SIRCA is a ceramic fibre tile that is impregnated with a silicone resin. NASA made it by partially impregnating fibrous tile substrates with a resin, which is also how PICA is made with phenolic resin. The NASA report does not give the atom-level composition of the silicone resin.

What SIRCA is made of
IngredientShare of the weightWhat it does
Ceramic fibre tile substrate not stated Porous, low-density skeleton that holds the resin and sets the open structure NASA measured for gas flow.
Silicone resin, RTV-655 (General Electric) not stated Fills part of the tile pore space. On heating it decomposes and leaves about 60 percent of its mass as char, which changes the material's gas permeability.

Weight shares are as printed in the sources.

What it can do

Density range

224 to 400 kg/m^3

measured

Virgin SIRCA densities listed by NASA are 224 kg/m^3 for SIRCA-14A, 240 kg/m^3 for SIRCA-15F and 400 kg/m^3 for SIRCA-25L.

Heat-rate envelope

High heating rate, low heat load

NASA describes SIRCA-14A as best suited to high heating rate, low heat load and low mechanical load conditions. The SIRCA-25L page says it tolerates higher heating rates than the 15F and 14A grades.

How it compares

SIRCA is a silicone-based ablator, so its closest comparison is PICA, which uses a phenolic resin in a carbon-fibre tile. NASA's permeability study found virgin SIRCA about four orders of magnitude less permeable to gas than virgin PICA. The TPSX page for PICA (id 43) lists its own property table, which is not repeated here. Among the three SIRCA grades, 25L has the highest density (400 kg/m^3) and 14A the lowest (224 kg/m^3).

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementSIRCA
Thermal behavior and safety
Thermal conductivity, isotropic, SIRCA-15F virgin0.059 W/m-K2
Thermal conductivity, isotropic, SIRCA-14A virgin0.0629 W/m-K3
specific heat1200 J/kg-K4
Physical and electrical
Density, SIRCA-14A virgin224 kg/m^31
Nominal density of the FRCI-12 substrate before impregnationNominal value printed as 192 kg/m^3 (12 lb/ft3).192 kg/m^3
Final density after silicone impregnation, SIRCA-15F virgin (approximate)0.25 g/cc11
Other measurements
EmissivityPrinted as 9.21e-01 in the Emissivity row.0.921 -5
Emissivity0.921 -6
Tensile strain to failure, thru-the-thickness, SIRCA-15F virginPrinted as 9.30e-03 m/m.0.0093 m/m7
Tensile strain to failure, in-plane, SIRCA-15F virginPrinted as 6.60e-03 m/m.0.0066 m/m8
Coefficient of thermal expansion, isotropic, SIRCA-15F virgin1.42×10^-6 1/K9
Coefficient of thermal expansion, isotropic, SIRCA-14A virgin1.42×10^-6 1/K10

Why choose it, and why not

Good for

  • High heating rates at low heat load and low mechanical load, per NASA's description of SIRCA-14A.
  • Reusable leading edges and nose caps, as NASA's X-34 selection for SIRCA-15F shows.

Watch out for

  • Gas permeability changes as the silicone resin decomposes, so charred and virgin values differ.
  • The 14A and 15F density and tensile values rest on one NASA reference that the 14A page does not explain.
  • No maximum use temperature is listed on any SIRCA grade page.

SIRCA is a lightweight silicone-based ablator with flight heritage on Mars Pathfinder. Its published values are sparse, and several rows are marked as unknown or predicted, so check the grade and the page before you use a number.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Density, SIRCA-14A virginDensity row; printed as 2.24e+02 kg/m^3 and marked measured with Reference 1.grade SIRCA-14A [virgin]uncertainty 4.8 as printedbasis Properties at Standard Conditions, SI units—
2Thermal conductivity, isotropic, SIRCA-15F virginPrinted as 5.90e-02 W/m-K in the Thermal Conductivity (Isotropic) row; the page gives no temperature.grade SIRCA-15F [virgin]direction isotropictemperature not stated on the page (STP column reads nonstp)—
3Thermal conductivity, isotropic, SIRCA-14A virginPrinted as 6.29e-02 W/m-K; the page lists the source as unknown and gives no reference.grade SIRCA-14A [virgin]direction isotropictemperature not stated on the page (STP column reads nonstp)—
4specific heatPrinted as 1.20e+03 J/kg-K; the page lists the source as unknown.grade SIRCA-14A [virgin]temperature not stated on the page (STP column reads TRUE)—
5Emissivity—grade SIRCA-15F [virgin]uncertainty 0.0461 as printedbasis dimensionless—
6EmissivityPrinted as 9.21e-01 in the Emissivity row, marked measured with Reference 1.grade SIRCA-14A [virgin]basis dimensionless—
7Tensile strain to failure, thru-the-thickness, SIRCA-15F virgin—grade SIRCA-15F [virgin]direction thru-the-thicknesstemperature room temperature—
8Tensile strain to failure, in-plane, SIRCA-15F virgin—grade SIRCA-15F [virgin]direction in-planetemperature room temperature—
9Coefficient of thermal expansion, isotropic, SIRCA-15F virginPrinted as 1.42e-06 1/K in the Coefficient of Thermal Expansion (Isotropic) row.grade SIRCA-15F [virgin]direction isotropicbasis interpolated with temperature, per the page—
10Coefficient of thermal expansion, isotropic, SIRCA-14A virginPrinted as 1.42e-06 1/K in the Coefficient of Thermal Expansion (Isotropic) row.grade SIRCA-14A [virgin]direction isotropicbasis interpolated with temperature, per the page—
11Final density after silicone impregnation, SIRCA-15F virgin (approximate)Printed as a final density of approximately 0.25 g/cc in the Description paragraph. The Density row of the table for the same grade prints 2.40e+02 kg/m^3 in scientific notation, so that row is not entered here.grade SIRCA-15F [virgin]basis approximate final density after impregnation, as stated in the page description—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Heating above the decomposition temperature of the silicone resin moderate Resin decomposition at high temperature changes the internal microstructure, so gas permeability depends on the heating environment.1
Pyrolysis under argon, cycled to about 1250 K in a tube furnace moderate About 60 percent of the silicone resin mass remains as char after pyrolysis.2
Specimen handling in the permeability test rig low Virgin SIRCA is soft, and the silicone resin can compact into the surface and block flow.3
Arc-jet heating at simulated Mars Pathfinder entry conditions, NASA Ames 60 MW Interaction Heating Facility low Arc-jet tests found no char erosion or mass loss up to a stagnation pressure of 0.25 atm.4
Corrosion details
#EnvironmentDetailsTest conditions
1 Heating above the decomposition temperature of the silicone resin The NASA report says the resins in PICA and SIRCA decompose at high temperature and alter the internal microstructure, so both permeability parameters depend on the heating environment, including its chemical composition. The authors note the relation holds only for fixed microstructures. material virgin and charred SIRCA (silicone resin in ceramic tile)basis statement in the Discussion of the NASA report; no separate numeric test of this effect is quoted
2 Pyrolysis under argon, cycled to about 1250 K in a tube furnace The NASA report gives the char yield of the silicone resin in SIRCA as about 0.60, against about 0.63 for the phenolic resin in PICA. Char yield is defined as the percentage of mass remaining after pyrolysis, so the rest of the resin mass leaves during pyrolysis. atmosphere argon gas flowtemperature about 1250 Kmeasure char yield V, the percentage of mass remaining after pyrolysismaterial silicone resin in SIRCA
3 Specimen handling in the permeability test rig Initial tests on virgin SIRCA showed negligible gas flow. The authors thought soft silicone resin compacted into the end faces during machining or insertion. Specimens made with broken-off ends could not be removed and re-inserted without crushing the fracture surfaces, so SIRCA specimens could not be re-tested. basis laboratory test rig, not an in-service exposure
4 Arc-jet heating at simulated Mars Pathfinder entry conditions, NASA Ames 60 MW Interaction Heating Facility The 1994 abstract by Tran, Rasky, Hsu and Turan says: Arc jet test results yielded no evidence of char erosion and mass loss at high stagnation pressures to 0.25 atm. The abstract gives no numeric mass loss or recession values for these tests. material SIRCA (silicone impregnated reusable ceramic ablator)basis arc-jet test abstract; qualitative result, no numeric values printed

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

We found no safety data sheet or GHS classification for SIRCA itself. Its silicone resin is closest to poly(dimethylsiloxane), for which PubChem lists one GHS hazard statement, for aquatic life.

Hazard data
PubChem lists H413 (long lasting harmful effects to aquatic life) for poly(dimethylsiloxane), and reports that most company notifications do not meet GHS hazard criteria. Check the supplier's data for any SIRCA part you handle.

In the test rig

These points come from laboratory permeability work, not from service.

Virgin specimens
Virgin SIRCA showed negligible gas flow at first, probably because soft silicone resin compacted into the specimen ends. Specimens could not be re-tested once removed.
Charring
On heating to about 1250 K under argon, the silicone resin leaves about 0.60 of its mass as char, and the char changes gas flow.

In service

The sources do not report failures of SIRCA in flight, so these are design points only.

Permeability change
NASA states that the resins in PICA and SIRCA decompose at high temperature and change the internal microstructure, so gas permeability depends on the heating environment.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Change in gas permeability as the silicone resin decomposesmoderate severityHeating high enough to decompose the resin, which alters the internal microstructureGas flow through the material depends on the heating environment, so permeability of a charred SIRCA cannot be taken from a virgin specimen. The report notes that this affects the modelling of hot gas penetration.

Handling and storage

  • Virgin SIRCA specimens could not be re-tested after permeability measurement, because removing them crushed the fracture surfaces.
  • To avoid clogged end faces, the NASA team turned longer cylinders and broke the ends off in situ, then cut two specimens from one cylinder to test the virgin and charred states.

Supply and geography

How common the raw materials are and where they come from.

Silicon metal (feedstock for the silicone resin in SIRCA)

USGS: 'World and domestic resources for making silicon metal and alloys are abundant' and the source is silica, such as quartzite

Top producers (2025)
China 87%, Brazil 3.9%, Norway 2.8%, France 1.5%

Updated