Silvered FEP Teflon Ag/FEP

Laminate of FEP film (tetrafluoroethylene and hexafluoropropylene copolymer), vapour-deposited silver and Inconel, bonded with a pressure-sensitive adhesive

Silvered FEP Teflon is a flexible second-surface mirror: a fluorinated ethylene propylene (FEP) film with silver and Inconel vapour-deposited on its back.

8 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Low solar absorptance to emittance

0.13 to 0.16 outside surface

Operating temperature

-185 to 125 °C (Dunmore)

Atomic-oxygen erosion

more than 0.001 inch lost

Outgassing limits

TML below 1.0%, CVCM below 0.1%

Recipe, share of the weight

  • not statedFluorinated ethylene propylene (FEP) film
  • Ag not statedSilver
  • not statedInconel
  • not statedSilicon oxide (SiOx) barrier
  • not statedPressure-sensitive adhesive

Best for

Flexible spacecraft thermal control where a low ratio of solar absorptance to emittance is needed, over a published range of -185 to 125 °C (Dunmore)

Weakest at

Atomic oxygen in low Earth orbit: the FEP erodes, and the SiOx barrier only protects where it has not cracked (NASA TM 106146 and NASA TM 104096)

Risk at a glance

  • People None found. Low hazard as a finished film; the bulk silver safety data…
  • If it fails High. Atomic-oxygen attack through cracks in the SiOx barrier
  • Corrosion Severe. In NASA's plasma-asher test the SiOx/FEP/Ag sample darkened and was removed at 1.1x10^22 atoms/cm2.

Quick facts: Ag/FEP

Key properties of Ag/FEP
PropertyValueBasis
Density2.15 g/cm³1 sourced value
Tensile strength21 MPa1 sourced value
Thermal conductivity0.2 W/(m·K)1 sourced value
Melting point260 to 280 °C1 sourced value
Specific heat1,172 J/(kg·K)1 sourced value
Maximum service temperature125 to 205 °C3 sourced values across conditions

What is the density of Silvered FEP Teflon (Ag/FEP)?

Silvered FEP Teflon (Ag/FEP) has a density of 2.15 g/cm³. The source and test conditions are listed in the properties table on this page.

What is the thermal conductivity of Silvered FEP Teflon (Ag/FEP)?

Silvered FEP Teflon (Ag/FEP) has a thermal conductivity of 0.2 W/(m·K). The source and test conditions are listed in the properties table on this page.

What is the melting point of Silvered FEP Teflon (Ag/FEP)?

Silvered FEP Teflon (Ag/FEP) has a melting point of 260 to 280 °C. The source and test conditions are listed in the properties table on this page.

What is the tensile strength of Silvered FEP Teflon (Ag/FEP)?

Silvered FEP Teflon (Ag/FEP) has a tensile strength of 21 MPa. The source and test conditions are listed in the properties table on this page.

What is the maximum service temperature of Silvered FEP Teflon (Ag/FEP)?

Silvered FEP Teflon (Ag/FEP) has a maximum service temperature of 125 to 205 °C. The range covers 3 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is Silvered FEP Teflon (Ag/FEP) used for?

Uses recorded in the sources include Thermal control blanket on Space Station Freedom power-system radiators (candidate coating in NASA's test, not a flown product in this source); Thermal blanket on LDEF experiment trays; Flexible second-surface mirror in spacecraft thermal control.

Why it exists

Silvered FEP Teflon is a flexible second-surface mirror. The silver sits behind a transparent fluoropolymer film, so the film faces space and the reflective metal is protected from the outside. The construction is used where a low solar absorptance and a high infrared emittance are both needed in a thin, bendable sheet. Vendor pages give a combined value of 0.13 to 0.16 for the outside surface, and NASA reports that the SiOx-coated version is damaged by atomic oxygen in low Earth orbit.

Where it's used

Space Station Freedom radiators (candidate)

NASA tested SiOx-coated silvered Teflon as a candidate coating for Space Station Freedom power-system radiators, along with two white paints and anodised aluminium. The test asked for a 30-year design life.

LDEF experiment trays

NASA's analysis of LDEF material describes silvered FEP blankets that gave thermal protection to experiments on Tray F2 and Trays C5, C8 and A10 on the Long Duration Exposure Facility.

Spacecraft thermal blankets

NASA describes the material as a flexible second-surface mirror thermal control coating used in a variety of space applications where thermal protection is a consideration.

Recipe

Laminate of FEP film (tetrafluoroethylene and hexafluoropropylene copolymer), vapour-deposited silver and Inconel, bonded with a pressure-sensitive adhesive

Silvered FEP is a laminate: a nominally 5 mil fluorinated ethylene propylene film with about 1600 Å of silver and about 400 Å of Inconel vapour-deposited on its back (NASA TM 104096). Silver reflects sunlight, the transparent film protects it, and a SiOx barrier coat sits on the FEP side in the test construction NASA called SiOx/FEP/Ag (NASA TM 106146).

What Ag/FEP is made of
IngredientShare of the weightWhat it does
Fluorinated ethylene propylene (FEP) film not stated Transparent outer layer. Sunlight passes through it and is reflected by the silver, which gives a low solar absorptance.
Silver Ag not stated Specular reflector behind the film.
Inconel not stated Thin metal layer over the silver. Dunmore calls it a protective layer.
Silicon oxide (SiOx) barrier not stated Barrier to atomic oxygen on the FEP in the NASA test construction. Its thickness and whether vendor product uses it are not confirmed.
Pressure-sensitive adhesive not stated Bonds the laminate to the substrate. The adhesive on the vendor product is not stated.

Weight shares are as printed in the sources.

What it can do

Low solar absorptance to emittance

0.13 to 0.16 outside surface

Dunmore prints a typical outside-surface value of 0.13 to 0.16 for the solar absorptance and emittance pair. The page does not split the two values, so this profile does not state either one alone.

Operating temperature

-185 to 125 °C (Dunmore)

Dunmore prints an operating range of -185 to 125 °C. SatCatalog prints -150 to 125 °C. Both are kept because the vendors do not agree on the lower limit.

Atomic-oxygen erosion

more than 0.001 inch lost

On LDEF, the most exposed film lost more than 0.001 inch of its 0.005 inch thickness in 5 years and 9 months, according to NASA's preliminary estimate.

Outgassing limits

TML below 1.0%, CVCM below 0.1%

SatCatalog quotes ASTM E-595 limits of TML below 1.0% and CVCM below 0.1%. These are qualification limits, not measured results for this product.

How it compares

Silvered FEP trades atomic-oxygen tolerance for a low solar absorptance. In NASA's 1993 plasma-asher test, the SiOx/FEP/Ag sample was removed at 1.1x10^22 atoms/cm2 after severe degradation, while the white paints Z-93 and YB-71 and the anodised aluminium were carried through the full test fluence in the same asher test (the full value is printed in NASA TM 106146, Exposure in an RF Plasma Asher). The bare FEP film is rated for a continuous service range of -240 to 205 °C, but the silvered product's own published range is -185 to 125 °C (Dunmore) or -150 to 125 °C (SatCatalog).

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementAg/FEP
Thermal behavior and safety
Melt point of the bare FEP filmValue printed in the Typical Properties table260 to 280 °C
Specific heat of the bare FEP filmValue printed in the Thermal table1172 J/(kg·K)
Thermal conductivity of the bare FEP filmValue printed in the Thermal table0.195 W/(m·K)
Physical and electrical
Film thickness rangeValue printed on the Dunmore product page50 to 250 μm
Vapour-deposited silver layer1600 Å2
Vapour-deposited Inconel layer400 Å3
Density of the bare FEP filmValue printed in the Miscellaneous table2150 kg/m3
Temperature behavior
Zero strength temperature of the bare FEP filmValue printed in the Typical Properties table255 °C
Other measurements
Typical outside surface solar absorptance / emittance valueValue printed on the Dunmore product page0.13 to 0.16 -1
Operating temperature, upper limit (Dunmore)Value printed on the Dunmore product page125 °C
Operating temperature, lower limit (Dunmore)Value printed on the Dunmore product page-185 °C
Operating temperature, upper limit (SatCatalog)Value printed on the SatCatalog component page125 °C
Operating temperature, lower limit (SatCatalog)Value printed on the SatCatalog component page-150 °C
ReflectanceValue printed on the SatCatalog component page> 90 %
Normal emittanceValue printed on the SatCatalog component page40 to 80 %
Maximum film widthValue printed on the SatCatalog component page24 inches
FEP film loss in LDEF Rows 8 to 10Preliminary estimate by the authors> 0.001 inch4
Continuous service temperature, upper limit (bare FEP film)205 °C5
Tensile strength at break of the bare FEP filmValue printed in the Mechanical table21 N/mm2
Elongation at break of the bare FEP filmValue printed in the Mechanical table300 %
Dielectric constant of the bare FEP filmValue printed in the Electrical table2 -6
Refractive index of the bare FEP filmValue printed in the Miscellaneous table1.341 to 1.347 -
Solar transmission of the bare FEP filmValue printed in the Miscellaneous table96 %7
Total mass loss limit (ASTM E-595)< 1 %8
Collected volatile condensable material limit (ASTM E-595)< 0.1 %9

Why choose it, and why not

Good for

  • Thin, flexible thermal control on spacecraft, where a low solar absorptance and a high emittance are both needed (Dunmore and NASA).
  • Use over a published operating range of -185 to 125 °C, according to Dunmore.

Watch out for

  • Atomic oxygen in low Earth orbit erodes the FEP. On LDEF, the most exposed film lost more than 0.001 inch.
  • A SiOx barrier does not protect the FEP where thermal cycling has cracked it, according to NASA.
  • The two published operating ranges disagree on the lower limit: -185 °C (Dunmore) and -150 °C (SatCatalog).

Silvered FEP is a well-documented thermal-control film for the sunward side of a spacecraft. Its low solar absorptance is useful, but its atomic-oxygen tolerance depends on the barrier staying intact, and the published data do not settle the lower operating limit.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Typical outside surface solar absorptance / emittance value—product silvered FEP Teflon, outside surfacesplit the page prints one combined pair and does not separate solar absorptance from emittancetest not stated—
2Vapour-deposited silver layerValue printed in the NASA description of the blanketbasis nominal, as printed for the LDEF blanket materiallayer silver on the back of the FEP film—
3Vapour-deposited Inconel layerValue printed in the NASA description of the blanketbasis nominal, as printed for the LDEF blanket materiallayer Inconel over the silver—
4FEP film loss in LDEF Rows 8 to 10—exposure 5 years 9 months in low Earth orbit on LDEF, most extreme rows 8 to 10starting thickness 0.005 inch nominal FEP filmnote printed as in excess of 0.001 inch—
5Continuous service temperature, upper limit (bare FEP film)Value printed in the bulletin description bulletsform bare Teflon FEP film resin, not the silvered blanketbasis continuous service range as printed—
6Dielectric constant of the bare FEP film—form bare Teflon FEP film at 25 °Cfrequency 100 Hz to 1 MHztest ASTM D150—
7Solar transmission of the bare FEP film—form bare Teflon FEP film, 1 mil (0.025 mm) basis at 25 °Ctest ASTM E-424note the silvered blanket is opaque to solar transmission because of its silver layer—
8Total mass loss limit (ASTM E-595)Limit printed on the SatCatalog component page (printed as TML <1.0%)standard ASTM E-595kind qualification limit printed by the vendor, not a measured result for this product—
9Collected volatile condensable material limit (ASTM E-595)Limit printed on the SatCatalog component page (printed as CVCM <0.1%)standard ASTM E-595kind qualification limit printed by the vendor, not a measured result for this product—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Atomic oxygen in low Earth orbit, simulated in an RF plasma asher severe In NASA's plasma-asher test the SiOx/FEP/Ag sample darkened and was removed at 1.1x10^22 atoms/cm2.1
Low Earth orbit in flight, LDEF, 5 years 9 months severe Silvered FEP on LDEF lost more than 0.001 inch of its 0.005 inch film in the most exposed rows.2
Ultraviolet and vacuum-ultraviolet radiation in orbit moderate NASA's review says UV can embrittle FEP, degrade transmittance and cause mass loss over long exposure.3
Thermal cycling and micrometeoroid or debris impact moderate Cracks from thermal cycling let atomic oxygen reach the FEP, and impacts can delaminate the film.4
Outgassing in vacuum low The SatCatalog page quotes ASTM E-595 limits of TML below 1.0% and CVCM below 0.1%.5
Corrosion details
#EnvironmentDetailsTest conditions
1 Atomic oxygen in low Earth orbit, simulated in an RF plasma asher At that fluence the sample's solar absorptance rose and its thermal emittance fell sharply. The sample turned into a black, tar-like film that began at its unprotected edges, where the silver and silicone adhesive oxidised. NASA states that atomic oxygen oxidises FEP, causing mass loss and surface texturing, and that the asher gives a random-direction attack, unlike the directed beam in orbit. facility RF oxygen plasma asher with intense VUVfluence 1.1x10 22 atoms/cm2 at removalcaveat the test is not a direct lifetime prediction, because the asher attack is random
2 Low Earth orbit in flight, LDEF, 5 years 9 months Atomic-oxygen erosion roughened the coating surface, and some pieces changed from specular to diffuse reflectors. XPS, infrared and thermal analysis found no significant change at the molecular level. The authors call the erosion extent unanticipated, and note that it was not uniform across the film. exposure 5 years 9 months on LDEF, Rows 8 to 10 (most extreme cases)note the film-loss figure is a preliminary estimate
3 Ultraviolet and vacuum-ultraviolet radiation in orbit The review states that ultraviolet radiation may cause embrittlement, transmittance degradation and mass loss over a long exposure duration. It notes that atomic oxygen and UV act together on FEP, and that a SiOx coating does not stop UV that reaches the FEP through cracks. basis statement in the NASA review; no UV dose or number is printed for this laminate
4 Thermal cycling and micrometeoroid or debris impact NASA notes that cracks in the SiOx coating caused by thermal cycling let atomic oxygen and UV reach the FEP, changing its optical properties. LDEF showed delamination of FEP from the silver around impact sites, and exposed silicone adhesive at an impact site can form a dark contaminant with atomic oxygen and UV. thermal cycling in test 10 cycles between -93 °C and +49 °C in vacuum, before plasma-asher exposure
5 Outgassing in vacuum These are qualification limits printed by the vendor catalog, not measured results for this product. The page does not give the test lot, date or specimen. standard ASTM E-595basis limits as printed on the SatCatalog page

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

The finished film has no safety data sheet read in this run. The bulk silver safety data sheet classifies silver as very toxic to aquatic life with long-lasting effects.

The silver metal
The bulk silver sheet classifies silver as H400 and H410 (very toxic to aquatic life) and prints an oral LD50 in rat of more than 5,000 mg/kg. It prints an OSHA limit of 0.01 mg/m3 and an ACGIH limit of 0.1 mg/m3.
The FEP film
The Chemours bulletin describes the polymer as chemically inert to virtually all chemicals. No hazard statement for the film was found in a page read in this run.

If the film is damaged in orbit

These results come from ground tests and one flight sample, not from incidents.

Atomic oxygen
In NASA's plasma-asher test, the SiOx/FEP/Ag sample was removed at 1.1x10^22 atoms/cm2 after severe darkening. On LDEF, the most exposed film lost more than 0.001 inch of 0.005 inch.
Impacts
NASA reports that FEP delaminated from the silver around impact sites on LDEF, and that exposed silicone adhesive can form a dark deposit on nearby surfaces.

Handling and storage

Storage of the silver metal
The bulk silver sheet says the metal is air sensitive, so it should be stored under inert gas and kept dry. This does not describe the finished film.
Flammability of the film
The bulletin rates the bare FEP film VTM-0 under UL 94, with an oxygen index of 95%.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Atomic-oxygen attack through cracks in the SiOx barrierhigh severityCracks from thermal cycling in the SiOx coating, exposing the FEPAtomic oxygen and UV reach the FEP, changing its optical properties and the integrity of the coating (NASA TM 106146)
Darkening and oxidation of unprotected edgeshigh severityPlasma-asher exposure to 1.1x10^22 atoms/cm2, with unprotected sample edgesSolar absorptance rose and emittance fell sharply, and the silver and silicone adhesive oxidised into a black, tar-like film (NASA TM 106146)
Delamination around micrometeoroid or debris impactsmoderate severityImpacts in orbitFEP delaminated from the silver around impact sites on LDEF, and exposed silicone adhesive can form a dark deposit (NASA TM 106146)
Erosion and roughening of the FEP surfacehigh severityLong exposure in low Earth orbit (LDEF, 5 years 9 months)Film lost more than 0.001 inch of 0.005 inch in the most exposed rows, and some pieces changed from specular to diffuse reflectors (NASA TM 104096)

Side effects on surrounding parts

Side effects on surrounding parts
AffectsEffect
Nearby spacecraft surfacesAtomic oxygen and UV acting together with silicones can produce a dark-coloured contaminant deposit on nearby surfaces (NASA TM 106146).

Handling and storage

  • Bulk silver: air sensitive; store under inert gas and keep in a dry place (safety data sheet, storage section). This applies to the silver metal, not to the finished film.
  • Teflon FEP film is rated VTM-0 under ANSI/UL 94 with an oxygen index of 95% (ASTM D2863), per the bulletin, for the bare film at 1 mil.

Mitigations

  • A SiOx barrier coat reduces atomic-oxygen attack on the FEP, but thermal-cycling cracks leave gaps in it (NASA TM 106146).

Supply and geography

How common the raw materials are and where they come from.

Silver

Top producers (2025)
Mexico 24.2%, Peru 13.8%, China 13.1%, Bolivia 5.8%, Chile 5.4%
Critical mineral lists
US: listed, EU: not listed
Recycling
USGS: about 1,000 tons of silver was recovered from new and old scrap in 2025, about 11% of apparent consumption.

Updated