LI-900 silica tile (shuttle HRSI) LI-900

Silica (SiO2) glass fibre tile: 100% SiO2 per TPSX

Also known as LI-900

LI-900 is a rigid tile of silica glass fibre that was the black high-temperature reusable surface insulation (HRSI) on Space Shuttle orbiters.

8 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

5 of 5

Flown or field-proven

Insulation

0.0476 W/m-K

Temperature

1260 °C

Reuse

To 1648K (2500F)

Recipe, share of the weight

  • SiO2 not statedSilica glass fibre
  • not statedAir in the pores

Best for

Reusable insulation on the hot underside of a re-entering vehicle, where very low density and low thermal conductivity matter more than strength (Wikipedia states the design aim as minimising thermal conductivity while giving maximum thermal shock resistance)

Weakest at

Strength. TPSX gives a tensile strength of 1.65e+05 Pa through the thickness at room temperature, and Wikipedia says the tile is unsuitable for high-stress areas such as around the landing gear doors and windows

Risk at a glance

  • People None found. Silica substance only, no tile SDS
  • If it fails High. Low strength in high-stress areas
  • Corrosion Low. The 1972 NASA program reports that LI-900 with its coating can be reused to 1648K (2500F) without significant loss of mechanical or thermal performance.

Quick facts: LI-900

Key properties of LI-900
PropertyValueBasis
Density0.14 g/cm³2 sourced values across conditions
Thermal conductivity0.048 W/(m·K)1 sourced value
Thermal expansion (CTE)0.4 ppm/K1 sourced value
Melting point1,705 °C1 sourced value
Maximum service temperature1,260 to 1,375 °C2 sourced values across conditions

What is the density of LI-900 silica tile (shuttle HRSI)?

LI-900 silica tile (shuttle HRSI) has a density of 0.14 g/cm³. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the thermal conductivity of LI-900 silica tile (shuttle HRSI)?

LI-900 silica tile (shuttle HRSI) has a thermal conductivity of 0.048 W/(m·K). The source and test conditions are listed in the properties table on this page.

What is the coefficient of thermal expansion of LI-900 silica tile (shuttle HRSI)?

LI-900 silica tile (shuttle HRSI) has a coefficient of thermal expansion of 0.4 ppm/K. The source and test conditions are listed in the properties table on this page.

What is the melting point of LI-900 silica tile (shuttle HRSI)?

LI-900 silica tile (shuttle HRSI) has a melting point of 1,705 °C. The source and test conditions are listed in the properties table on this page.

What is the maximum service temperature of LI-900 silica tile (shuttle HRSI)?

LI-900 silica tile (shuttle HRSI) has a maximum service temperature of 1,260 to 1,375 °C. The range covers 2 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is LI-900 silica tile (shuttle HRSI) used for?

Uses recorded in the sources include Black high-temperature reusable surface insulation (HRSI) tiles on the Space Shuttle orbiter underside; White low-temperature reusable surface insulation (LRSI) tiles on the upper surface; All-silica rigidized surface insulation (RSI) thermal protection system concept for the Space Shuttle.

Why it exists

LI-900 was developed as a lightweight, all-silica reusable insulation for the Space Shuttle. Lockheed's earlier all-silica material of the same family was tested extensively before LI-900 (1972 NASA report). The program reduced the density to 144 kg/m^3 (9 lb/cu ft) to create LI-900 (NTRS 19740020226). The design trades strength for insulation: TPSX gives a low thermal conductivity, and Wikipedia says optimising the thermal properties reduced the overall strength. NASA Technical Paper 3276 gives a method for predicting the thermal conductivity of this class of silica insulation, and extends it to the upper temperature limits (NTRS 19930008736, abstract).

Where it's used

Underside of the Space Shuttle (black HRSI tiles)

A typical Shuttle carried about 20,000 HRSI LI-900 tiles, according to Wikipedia. Black tiles have higher emissivity, so they shed heat faster during re-entry.

Upper surface of the Space Shuttle (white LRSI tiles)

The white LI-900 tiles have higher thermal reflectivity and face the sun to reduce solar gain. A typical Shuttle carried about 725 LRSI LI-900 tiles, according to Wikipedia.

1972 NASA all-silica TPS concept

The 1972 report presents the materials and design technology for the all-silica LI-900 RSI TPS concept and states that the tile demonstrated that it meets Space Shuttle mission and life requirements.

Recipe

Silica (SiO2) glass fibre tile: 100% SiO2 per TPSX; 99.9% pure silica glass fibres per Wikipedia

LI-900 is a tile of silica glass fibre with most of its volume taken up by air. Wikipedia says the tile is made from very pure quartz sand, but the sources fetched do not describe how the tiles were made.

What LI-900 is made of
IngredientShare of the weightWhat it does
Silica glass fibre SiO2 not stated The solid framework of the tile. Wikipedia says the design aim was to minimise thermal conductivity while giving maximum thermal shock resistance.
Air in the pores not stated Most of the tile volume. Together with the fibre it sets the bulk density of 144 kg/m^3 (9 lb/ft^3).

Weight shares are as printed in the sources.

What it can do

Insulation

0.0476 W/m-K

measured

Through the thickness the tile has a thermal conductivity of 4.76e-02 W/m-K, as printed by TPSX. TPSX marks this as a dynamic value for transient environments.

Temperature

1260 °C

measured

TPSX predicts a multiple-use temperature limit of 1.59e+03 K. Wikipedia says the tile can be heated to 1,204°C and then plunged into cold water without damage.

Reuse

To 1648K (2500F)

The 1972 NASA program found that the LI-900 material and coating system can be reused to 1648K (2500F) with no significant degradation of its mechanical and thermal performance (NTRS 19740020226, conclusions).

Strength

At room temperature the tensile strength is 1.65e+05 Pa through the thickness (TPSX). Wikipedia says the tile is unsuitable for high-stress areas.

How it compares

Within the NASA and Wikipedia sources, LI-900 trades strength for insulation. Wikipedia says a stronger version of the tile exists, which gives more strength and insulation but carries a considerable weight penalty. Its figures are not included here because they are for a different grade. The table below sets LI-900's density, thermal conductivity and tensile strength side by side.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementLI-900
Thermal behavior and safety
Thermal conductivity, through the thickness0.0476 W/m-K3
Melting point, as stated in the TPSX notes1978 K8
Physical and electrical
Bulk density, uncoated tile144 kg/m^31
Bulk density, stated in article144.2 kg/m^32
Temperature behavior
Softening onset, as stated in the TPSX notes1644 K9
Other measurements
Emissivity, uncoated tile0.88 -4
Thermal expansion (CTE)4.05×10^-7 1/K5
dielectric constant1.13 -6
Loss tangent4×10^-4 -7
Reuse temperature, 1972 NASA program1648 K10
Black HRSI tile protection limit1260 °C11
Air volume fraction, as stated in the Wikipedia article94 %12

Why choose it, and why not

Good for

  • Low thermal conductivity: 4.76e-02 W/m-K through the thickness (TPSX), the property the tile was designed for.
  • Reuse at high temperature: the 1972 NASA program reports reuse to 1648K (2500F) without significant degradation.
  • Thermal shock: the tile can be heated to 1,204°C and plunged into cold water without damage (Wikipedia).

Watch out for

  • Low strength: the tensile strength is 1.65e+05 Pa through the thickness (TPSX), and Wikipedia says the tile is unsuitable for high-stress areas.
  • Coated and uncoated numbers differ in scope. TPSX gives the density and emissivity for the uncoated tile, while the black flight tile is coated.
  • The sources disagree on tile counts, air fraction and manufacturer. Each value is stated with its source (see gaps).

LI-900 suits reusable insulation where low density and low thermal conductivity matter more than strength. The NASA data support reuse to 1648K (2500F). The emissivity of the coated tile is not in the sources we hold. PubChem classifies the silica substance, but we hold no classification for the LI-900 tile itself.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Other names and standards

The same grade under other systems, as datasheets and standards print them. Each code was checked against the page it comes from.

Other names and standards
SystemCodes
Trade nameLI-900 (Rigid tile)

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Bulk density, uncoated tileMeasured value on the TPSX property table (source column: measured; interpolated(T) flag as printed)state uncoated tilestandard conditions TPSX STP flag TRUE for the density rowuncertainty 2.11e+00 kg/m^3 as printed—
2Bulk density, stated in articleStated value in the Stated properties list of the Wikipedia LI-900 articlebasis stated as 9 lb/ft3 in the same sentenceThe Wikipedia Space Shuttle TPS article gives 140 kg/m3 in its text and 144 kg/m3 in its density table, so the sources differ by a rounding step.
3Thermal conductivity, through the thicknessMeasured value on the TPSX property table (source column: measured; STP flag TRUE)direction through the thicknessregime dynamic values for transient environments (as the TPSX row notes)uncertainty 8.57e-03 W/m-K as printed—
4Emissivity, uncoated tileMeasured at room temperature on the TPSX property table, ref 3state uncoated tiletemperature room temperature measured; higher temperatures extrapolated (TPSX note)uncertainty 4.40e-02 as printedThe value is for the uncoated tile. The black flight tile carries a coating, and no emissivity for the coated tile was found in our sources.
5Thermal expansion (CTE)Measured value on the TPSX property table (source column: measured; STP flag TRUE)basis isotropic, assumed by TPSXuncertainty 4.86e-08 1/K as printed—
6dielectric constantMeasured value on the TPSX property table (source column: measured; flag nonstp as printed)frequency 10 GHztemperature room temperatureuncertainty 5.65e-03 as printed—
7Loss tangentMeasured value on the TPSX property table (source column: measured; flag nonstp as printed)frequency 10 GHztemperature room temperatureuncertainty 2.00e-05 as printed—
8Melting point, as stated in the TPSX notesStated in the TPSX notes on the temperature limit rows, not a separate measured rowbasis approximate; printed as 'melts at about 1978K (3100F)'—
9Softening onset, as stated in the TPSX notesStated in the TPSX notes on the temperature limit rows, not a separate measured rowbasis the material softens above this temperature; printed as '1644K (2500F)'—
10Reuse temperature, 1972 NASA programStated in the report conclusions as a summary of program tests, not a separate table rowmaterial LI-900 with its coatingbasis program test results as summarised in the report conclusions; printed as '1648°K (2500°F)'text source OCR text layer of the NTRS PDF—
11Black HRSI tile protection limitStated in the Wikipedia TPS article as a design statement, not a test rowtile black HRSI tile on the Space Shuttle orbiter undersidebasis printed as '1,260 °C (2,300 °F)' in the Wikipedia TPS article—
12Air volume fraction, as stated in the Wikipedia articleStated in the Wikipedia LI-900 article text, not a measured rowbasis by volume; printed as '94% air by volume' in the composition sentence—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Repeated re-entry heating and reuse low The 1972 NASA program reports that LI-900 with its coating can be reused to 1648K (2500F) without significant loss of mechanical or thermal performance.1
Water in tiles that are not waterproofed, during ascent and re-entry low High water content in non-waterproofed tiles can cause a slight loss of coating during ascent and re-entry.2
Cold soak followed by a re-entry heat pulse low A cold soak at 116K (-250F) followed by a re-entry heat pulse had no effect on the LI-900 material, according to the 1972 report.3
Quench from high temperature into cold water low Wikipedia says the tile can be heated to 1,204°C and plunged into cold water without damage.4
Corrosion details
#EnvironmentDetailsTest conditions
1 Repeated re-entry heating and reuse The report's conclusions say the LI-900 material and coating system has reuse capability to 1648K (2500F), and that its mechanical and thermal performances do not significantly degrade with use. It adds that the strength properties are not appreciably affected by high-temperature reuse. basis program test results as summarised in the report conclusionsmaterial LI-900 with its coatingtext source OCR text layer of the NTRS PDF; the scan was not checked visually
2 Water in tiles that are not waterproofed, during ascent and re-entry The report says the slight coating loss had no effect on heat-shielding capability. tile non-waterproofed, high water contentenvironment ascent and re-entry thermal and pressure environmenttext source OCR text layer of the NTRS PDF
3 Cold soak followed by a re-entry heat pulse The report says LI-900 and its coating are compatible and, because of their low thermal expansion, the materials are thermally shock-resistant. cold soak 116K (-250F) as printedtext source OCR text layer of the NTRS PDF; the OCR reads the cold-soak temperature with some error
4 Quench from high temperature into cold water The article gives this as a stated property. It is a single statement about thermal shock; the article gives no cycle count or test series. temperature 1,204°C (1,477K; 2,199F) as printedmedium cold water

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

PubChem's ECHA entries cover the silica substance, not the tile. Vitreous silica is reported as not meeting GHS criteria, and amorphous silica is an irritant (H315, H319, H335). We found no safety data sheet for LI-900 itself.

The tile
The TPSX record and the Wikipedia articles describe composition, density and temperature limits, but they say nothing about hazards to people.

On the vehicle

These are design limits and test results for the tile on the orbiter, not incident reports.

Re-entry heat
The black HRSI tiles were used where the re-entry temperature was below 1,260°C, according to the Wikipedia Space Shuttle TPS article.
Softening
TPSX says the tile softens above 1644K (2500F) and melts at about 1978K (3100F).
Strength
Wikipedia says the tile is unsuitable for high-stress areas such as around the landing gear doors and windows.

Handling and storage

Storage
The sources fetched in this run give no storage rule for LI-900 (see gaps).
Water
The 1972 report says high water content in tiles that are not waterproofed can cause a slight coating loss during ascent and re-entry.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Low strength in high-stress areashigh severityUse in high-stress areas such as around the landing gear doors and windowsWikipedia says optimising the tile's thermal properties reduced its overall strength, so the tile was unsuitable for those areas.
Softening at high temperaturehigh severityExposure above the multiple-use temperature limitTPSX says the tile softens above 1644K (2500F) and melts at about 1978K (3100F). Its predicted multiple-use limit is 1.59e+03 K.
Coating loss from water in the tilelow severityHigh water content in a tile that is not waterproofed, during ascent or re-entryA slight loss of coating. The report says there was no effect on heat-shielding capability.
Tension failure at the strain isolation pad of the HRSI systemmoderate severityStepped tension loading of an HRSI specimen, examined by microscope at each load stepA local failure occurred that the authors associate with load transfer through transverse fibres in the strain isolation pad (SIP), the tension failure mode of SIP behaviour.

Handling and storage

  • Each tile is fitted individually. The Wikipedia Space Shuttle TPS article says about 24,300 unique tiles were individually fitted on the vehicle.
  • Keep water out of tiles that are not waterproofed. The 1972 report links high water content to a slight coating loss during ascent and re-entry.

Mitigations

  • The strain arrestor plate reduces tile and coating stresses under all load and temperature conditions, according to the 1972 report.

Supply and geography

How common the raw materials are and where they come from.

Industrial silica sand (quartz sand, the feedstock for silica glass)

USGS: quartz-rich sand and sandstone, the main sources of industrial silica sand, occur throughout the world. The US reserve is rated Large.

Top producers (2025)
United States 27.9%, China 21.4%, Netherlands 15.8%
Recycling
USGS: about 33% of glass containers are recycled, and recycled cullet is a significant proportion of reused silica.
Substitutes
USGS: alternatives for glassmaking, foundry and molding sands are chromite, olivine, staurolite and zircon sands.

Updated