Geopolymer lunar concrete (alkali-activated regolith)

Alkali-activated aluminosilicate binder (geopolymer): lunar regolith simulant activated by sodium silicate and sodium hydroxide

Geopolymer lunar concrete is a binder that sets lunar regolith simulant with an alkaline solution of sodium silicate and sodium hydroxide, in place of Portland cement.

3 sources · Updated 2026-10-16 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Amorphous feedstock

49.9 %

Alkaline activation

14.31 -

Curing

80 °C

Recipe, share of the weight

  • not statedLunar regolith simulant
  • not statedSodium silicate
  • not statedSodium hydroxide

Best for

Concept studies of lunar construction that use regolith as found, with an activator the 2022 abstract says could largely be produced in situ (laboratory stage only)

Weakest at

No strength value is printed in any source read; strength falls when curing pressure is reduced, and no flight or vacuum test values were found

Risk at a glance

  • People None found. Hazard data not found in this run
  • If it fails Moderate. Lower strength after curing at reduced pressure
  • Corrosion No data. No corrosion data recorded

Why it exists

Geopolymer lunar concrete is proposed as a binder for lunar construction that does not rely on Portland cement. NASA's deck says the calcium content of lunar regolith is minimal for making ordinary Portland cement, and it proposes regolith in its as-is condition as the main mass of the mix. The work so far has used regolith simulants, not returned lunar samples, and the deck notes that no simulant is a perfect match for real lunar regolith.

Where it's used

Lunar habitats, roads and landing pads (concept)

The 2022 conference abstract proposes geopolymer concrete for these uses, with regolith used as found and mixed with sodium silicate and sodium hydroxide.

Lunar surface infrastructure

The Earth Day 2022 deck concludes that geopolymer concrete is a feasible material for constructing infrastructure on the lunar surface.

Recipe

Alkali-activated aluminosilicate binder (geopolymer): lunar regolith simulant activated by sodium silicate and sodium hydroxide; no single formula

Geopolymer lunar concrete is made by mixing a glassy aluminosilicate powder, here lunar regolith simulant, with an alkaline solution. The reference mix on slide 21 uses a sodium silicate and 10 M sodium hydroxide solution, and it is cured at 80°C for three days.

What Geopolymer lunar concrete (alkali-activated regolith) is made of
IngredientShare of the weightWhat it does
Lunar regolith simulant not stated Aluminosilicate source. Its amorphous (glassy) content runs from 26.2% to 49.9% across the five simulants on slide 18, and the glassy part is what reacts with the activator.
Sodium silicate not stated Part of the alkaline solution. The reference mix sets its SiO2/Na2O ratio, recorded in the properties from slide 21. PQ Corporation supplied the sodium silicate, according to the deck's acknowledgements.
Sodium hydroxide not stated Part of the alkaline solution, at a concentration of 10 M in the reference mix (slide 21).

Weight shares are as printed in the sources.

What it can do

Uses lunar regolith as found

The deck states the goal is to use as much in-situ lunar resources as possible, with regolith in its as-is condition making up most of the mass.

Amorphous feedstock

49.9 %

measured

The deck's table gives amorphous content from 26.2% (EAC-1A) to 49.9% (JSC-1A) across the five simulants (slide 18). It notes that the mare simulants have a higher amorphous content than most Apollo samples.

Alkaline activation

14.31 -

measured

The reference activator mixture has a pH of 14.31 (slide 21).

Curing

80 °C

measured

The reference mix is cured at 80°C for three days (slide 21). The 2022 abstract reports a noticeable decline in strength when curing pressure is reduced.

How it compares

The deck lists geopolymer concrete among ways to reduce concrete's CO2 emissions, and it says geopolymers will not replace Portland cement across the board. Against Portland cement, the sources read here give no strength or durability numbers to compare, so the comparison rests on mix chemistry and on the reference mix conditions only. The table compares the feedstock and activator values this profile records.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementGeopolymer lunar concrete (alkali-activated regolith)
Thermal behavior and safety
SiO2/Na2O ratio of the sodium silicate in the reference mix2 -12
Temperature behavior
Reference mix cure temperature (process condition, not a material property)80 °C14
Other measurements
Amorphous content, JSC-1A lunar mare simulant49.9 %1
Amorphous content, JSC-2A lunar mare simulant51 %2
Amorphous content, OPRL2N lunar mare simulant45.4 %3
Amorphous content, OPRH2N lunar highlands simulant26.5 %4
Amorphous content, EAC-1A lunar simulant26.2 %5
Si/Al ratio, JSC-1A simulant2.5 -6
Si/Al ratio, OPRL2N lunar mare simulant2.44 -7
Si/Al ratio, OPRH2N lunar highlands simulant1.63 -8
Median particle size (D50), OPRL2N lunar mare simulant58 µm9
Median particle size (D50), OPRH2N lunar highlands simulant46.2 µm10
pH of the reference alkaline activator14.31 -11
Solution to simulant ratio in the reference mix0.35 -13

Why choose it, and why not

Good for

  • Concept studies that use regolith as found and an activator that the 2022 abstract says could largely be produced in situ.
  • Laboratory comparisons of regolith simulants, since the deck measures five simulants side by side.

Watch out for

  • No strength value is printed in any source read, and strength falls when curing is done at reduced pressure.
  • Simulant only. The deck says no lunar regolith simulant is a perfect match for real lunar regolith.
  • Mix and activator values come from one footnote in the deck, with no measurement method beyond the mix description.

A feasible concept according to NASA's own deck, supported so far by simulant chemistry and mix conditions only. No strength number was recorded, so the verdict does not rest on strength.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Amorphous content, JSC-1A lunar mare simulantXRD phase table on the slide; the slide does not state how the amorphous fraction was quantifiedsimulant JSC-1A, lunar mare regolith simulantform as tabulated in the deck—
2Amorphous content, JSC-2A lunar mare simulantXRD phase table on the slide; the slide does not state how the amorphous fraction was quantifiedsimulant JSC-2A, lunar mare regolith simulantform as tabulated in the deck—
3Amorphous content, OPRL2N lunar mare simulantXRD phase table on the slide; the slide does not state how the amorphous fraction was quantifiedsimulant OPRL2N, lunar mare regolith simulantform as tabulated in the deck—
4Amorphous content, OPRH2N lunar highlands simulantXRD phase table on the slide; the slide does not state how the amorphous fraction was quantifiedsimulant OPRH2N, lunar highlands regolith simulantform as tabulated in the deck—
5Amorphous content, EAC-1A lunar simulantXRD phase table on the slide; the slide does not state how the amorphous fraction was quantifiedsimulant EAC-1A, lunar regolith simulantform as tabulated in the deck—
6Si/Al ratio, JSC-1A simulantPrinted Si/Al column of the oxide table; the table gives SiO2 and Al2O3 without units, so only the ratio is recordedsimulant JSC-1Abasis oxide composition as tabulated—
7Si/Al ratio, OPRL2N lunar mare simulantPrinted Si/Al column of the oxide table; the table gives SiO2 and Al2O3 without units, so only the ratio is recordedsimulant OPRL2Nbasis oxide composition as tabulated—
8Si/Al ratio, OPRH2N lunar highlands simulantPrinted Si/Al column of the oxide table; the table gives SiO2 and Al2O3 without units, so only the ratio is recordedsimulant OPRH2Nbasis oxide composition as tabulated—
9Median particle size (D50), OPRL2N lunar mare simulantPrinted D50 column of the particle size table on the slidesimulant OPRL2Nmeasurement laser particle size distribution, as named in the deck—
10Median particle size (D50), OPRH2N lunar highlands simulantPrinted D50 column of the particle size table on the slidesimulant OPRH2Nmeasurement laser particle size distribution, as named in the deck—
11pH of the reference alkaline activatorPrinted on the mix footnote of the slide with the compressive strength chart; the slide gives no measurement methodactivator sodium silicate and 10 M sodium hydroxide mixturesilicate ratio SiO2 Na2O 2solution to simulant 0.35The pH is a property of the activator solution, not of the hardened concrete.
12SiO2/Na2O ratio of the sodium silicate in the reference mixPrinted on the mix footnote of the slide with the compressive strength chartactivator sodium silicate with 10 M sodium hydroxide—
13Solution to simulant ratio in the reference mixPrinted on the mix footnote of the slide with the compressive strength chartsimulant lunar regolith simulant (type not specified on the slide)The slide does not say whether the ratio is by mass or by volume, so no unit is assumed.
14Reference mix cure temperature (process condition, not a material property)Printed cure condition on the mix footnote of the slide with the compressive strength chartcure time three days, as printed on the slidemix reference geopolymer mix on the slide—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Vacuum exposure after curing (lunar surface condition) not rated Vacuum exposure limited further reaction and strength gain, compared with controls kept in the laboratory (qualitative)1
Corrosion details
#EnvironmentDetailsTest conditions
1 Vacuum exposure after curing (lunar surface condition) Samples cured for different lengths of time were placed in a vacuum chamber, and their weight change and compressive strength were tracked against laboratory-stored controls. The 2022 abstract says exposure to the vacuum limits further reaction and strength gain. No numerical degradation values are printed in the abstract. exposure vacuum chamber, pressure as stated in the abstractmaterials geopolymer lunar concrete from the two regolith simulants OPRL2N and OPRH2N

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

No hazard classification for the activators was read in this run, so this profile does not state one.

Activators
The sodium hydroxide and sodium silicate in the mix were not checked against a safety data sheet or a chemical database entry here. Treat the alkaline solution as a chemical that needs its own safety data sheet before handling.
Dust
The sources read here do not discuss dust from regolith simulant, so no dust guidance is given.

Handling in construction concepts

These points come from the 2022 conference abstract, which describes a concept, not a built structure.

Curing enclosure
Printed lunar infrastructure would need a temporary environmental enclosure during construction and curing. The abstract says the benchmark enclosure conditions still need data.
Reduced pressure
The abstract reports a noticeable decline in strength when curing is done at reduced pressure.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Lower strength after curing at reduced pressuremoderate severityCuring at reduced pressure in a vacuum chamberThe 2022 abstract reports a noticeable decline in strength with a reduction in pressure, and says vacuum exposure limits further reaction and strength gain.

Handling and storage

  • The 2022 abstract says printed lunar infrastructure would need a temporary environmental enclosure during construction and curing, and that data are needed to set benchmark enclosure conditions.