Diamond-like carbon DLC

C (amorphous carbon with sp3 and sp2 bonding

Diamond-like carbon (DLC) is an amorphous carbon coating with a mix of sp3 (diamond-type) and sp2 (graphite-type) bonds.

10 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Recipe, share of the weight

  • C not statedCarbon
  • H not statedHydrogen

Best for

Hard wear surfaces on sliding parts and optics. NACL lists a Vickers hardness of 1000 to 3000 HV, depending on formulation

Weakest at

Erosion in oxygen plasma: 434 Å/min in a laboratory test, with hardness falling from 9.1 GPa to 6.3 GPa after the test; no orbital erosion data were found

Risk at a glance

  • People None found. No DLC data sheet found; carbon record flags irritation
  • If it fails Moderate. Adhesion loss (delamination) under scratch loading
  • Corrosion Moderate. In a short oxygen-plasma test, the hexane-deposited DLC film was etched and lost hardness.

Quick facts: DLC

Key properties of DLC
PropertyValueBasis
Density2.99 g/cm³1 sourced value
Young's modulus79 GPa1 sourced value
Maximum service temperature500 °C1 sourced value

What is the density of Diamond-like carbon (DLC)?

Diamond-like carbon (DLC) has a density of 2.99 g/cm³. The source and test conditions are listed in the properties table on this page.

What is the Young's modulus of Diamond-like carbon (DLC)?

Diamond-like carbon (DLC) has a Young's modulus of 79 GPa. The source and test conditions are listed in the properties table on this page.

What is the maximum service temperature of Diamond-like carbon (DLC)?

Diamond-like carbon (DLC) has a maximum service temperature of 500 °C. The source and test conditions are listed in the properties table on this page.

What is Diamond-like carbon (DLC) used for?

Uses recorded in the sources include Engine components such as fuel injection systems, valve trains and pistons; Locating and positioning pins for aluminium die-cast body parts; Barcode scanner windows, laser optics, optical mirrors and infrared windows.

Why it exists

Diamond-like carbon (DLC) is a coating, not a bulk material, and it is chosen for hardness and low friction on sliding parts and optics. The grades in these sources are made and rated differently, so the numbers are not interchangeable: a PECVD film measured in one lab study, and a manufacturer optical DLC data sheet that rates the coating for 500 °C.

Where it's used

Engine and sliding parts

Oerlikon says its BALINIT DLC coating suits engine components such as fuel injection systems, valve trains and pistons, where it protects against abrasion and adhesive wear.

Locating pins for aluminium parts

Misumi sells a DLC-coated locating pin for positioning aluminium die-cast body parts. Its datasheet prints a cycle count from a body-shell test.

Optics

NACL lists barcode scanner windows, laser optics, optical mirrors and infrared windows as typical DLC applications.

Recipe

C (amorphous carbon with sp3 and sp2 bonding; some grades contain hydrogen, written a-C:H)

Diamond-like carbon is made of carbon alone in most grades, and some grades add hydrogen. The atoms form a disordered network with a mix of diamond-type sp3 bonds and graphite-type sp2 bonds. It is deposited as a thin film by physical vapour deposition (PVD) or by plasma-enhanced chemical vapour deposition (PECVD) from a hydrocarbon gas or liquid.

What DLC is made of
IngredientShare of the weightWhat it does
Carbon C not stated The whole film. Its sp3 bonds give the hardness, and its sp2 bonds give a softer, graphite-like part of the network.
Hydrogen H not stated Present in hydrogenated grades (a-C:H). Misumi lists its Ta-C coating as hydrogen-free.

Weight shares are as printed in the sources.

What it can do

Hardness

Resist abrasion on sliding parts. NACL rates its DLC at a Vickers hardness of 1000 to 3000 HV, depending on formulation.

Friction

Keep friction low. NACL lists the as-deposited DLC at a friction below 0.1, with no test method printed.

Temperature

Run at up to 500 °C by NACL's rating. No test is printed for that figure.

Deposition

Coat without heating the part much. NACL says its DLC is deposited below 50 °C.

How it compares

DLC is a thin, hard, low-friction film on a part, not a bulk material. The NACL sheet rates hardness at 1000 to 3000 HV and friction below 0.1 for the as-deposited film, with a maximum working temperature of 500 °C. The laboratory PECVD film measured 9.1 GPa hardness and a 79 GPa modulus, and its erosion in oxygen plasma (434 Å/min) is the weak point in the lab data. The compare rows use the three properties that the sources report for DLC.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementDLC
Physical and electrical
Hardness (Vickers), NACL DLC coating1000 to 3000 HV1
Coating thickness, hydrogen-free Ta-C coating (Misumi)Manufacturer datasheet0.2 to 1 µm
Hardness (H), DLC from hexane by PECVD, as deposited9.1 GPa4
Hardness (H), DLC from hexane by PECVD, after oxygen-plasma corrosion6.3 GPa5
Density of a simulated dense ta-C network2.99 g/cm³9
Thickness, ion-beam DLC films on silicon520 to 660 nm12
Temperature behavior
Deposition temperature, NACL DLC coatingManufacturer material properties table< 50 °C
Other measurements
Friction, NACL DLC coating (as-deposited)< 0.1 -2
Maximum working temperature, NACL DLC coatingManufacturer material properties table500 °C3
Refractive index, NACL DLC coatingManufacturer material properties table1.5 to 2.1 -
Surface roughness Rz, Ta-C coating (Misumi)Manufacturer datasheet< 1 µm
Modulus E, DLC from hexane by PECVD, as depositedReported beside the hardness values in Table 479 GPa6
Corrosion (etch) rate of DLC in oxygen plasma434 Å/min7
Raman intensity ratio ID/IG, DLC as depositedRaman spectroscopy as reported in Table 40.4 -
First critical load LC1, DLC scratch testScratch test as described in Section 311.2 N8
sp3 bonding fraction of the same simulated network79 %10
Steady-state friction coefficient, ion-beam DLC on silicon, ultrahigh vacuum< 0.1 -11
Mean surface roughness (rms), ion-beam DLC at 1500 eVSurface characterisation as reported22 nm13

Why choose it, and why not

Good for

  • Hard sliding surfaces. NACL rates its DLC at 1000 to 3000 HV, depending on formulation.
  • Coating parts without much heat. NACL deposits its DLC below 50 °C.
  • Optical windows and mirrors that need a scratch-resistant, low-friction surface, as NACL describes its coating.

Watch out for

  • Oxygen plasma erodes the film. The PECVD DLC etched at 434 ± 26 Å/min in the laboratory and lost hardness.
  • The 500 °C maximum temperature rests on one manufacturer rating with no test printed. Check it for the grade you buy.
  • No orbital erosion or outgassing data were found. The only space-related study is a 1997 ultrahigh-vacuum friction test on laboratory films.

Diamond-like carbon is a hard, low-friction coating for sliding parts and optics. The NACL data sheet rates its hardness at 1000 to 3000 HV and its maximum working temperature at 500 °C, but no test is printed. The laboratory PECVD film has 9.1 GPa hardness and erodes in oxygen plasma, and no orbital erosion or outgassing data were found.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Hardness (Vickers), NACL DLC coatingManufacturer material properties table; no test load is printedbasis formulation dependent, as printed by the manufacturer—
2Friction, NACL DLC coating (as-deposited)Manufacturer material properties table; no test method is printedstate as-depositedprinted <0.1—
3Maximum working temperature, NACL DLC coating—basis printed as Max. Working Temp.; no coating formulation or test is statedNo test or formulation is printed for this rating.
4Hardness (H), DLC from hexane by PECVD, as depositedNanoindentation as described in Section 2 of the paperfilm DLC from hexane by pulsed DC PECVD, not corrodedload 10 mN, 12 indentations per sampleuncertainty plus or minus 2.8 as printed—
5Hardness (H), DLC from hexane by PECVD, after oxygen-plasma corrosionNanoindentation as described in Section 2 of the paperfilm DLC from hexane by pulsed DC PECVD, corroded in oxygen plasmaload 10 mN, 12 indentations per sampleuncertainty plus or minus 1.8 as printed—
6Modulus E, DLC from hexane by PECVD, as deposited—film DLC from hexane by pulsed DC PECVD, not corrodeduncertainty plus or minus 13.0 as printedlabelled as E (GPa) in Table 4; the extract does not define E—
7Corrosion (etch) rate of DLC in oxygen plasmaLaboratory oxygen-plasma exposure reported in Table 2; not a flight test and not an erosion yieldplasma oxygen, 12 sccm, RF 13.5 MHz, 10 W, bias -179 V, lower electrode 23 °Cfilm DLC from hexane by PECVDPrinted as 434 ± 26 Å/min.
8First critical load LC1, DLC scratch test—film DLC from hexane by PECVDtest scratch test with normal load from 0.2 N to 30 N over 10 mm, sliding speed 0.1 mm/suncertainty plus or minus 1.8 as printedThe paper gives a different mean critical load for the same DLC film in Section 3 and a different range in the abstract. The sources disagree, so the value here is the LC1 figure only.
9Density of a simulated dense ta-C networkTight-binding molecular dynamics and Monte Carlo simulation, per the abstractnetwork simulated dense tetrahedral amorphous carbon, sp3 bonding fraction 79%basis simulation, not a measured filmPrinted as 2.99 gcm−3 in the paper. No measured bulk density for a DLC film was recorded in this run.
10sp3 bonding fraction of the same simulated networkTight-binding molecular dynamics and Monte Carlo simulation, per the abstractnetwork simulated dense ta-C, density 2.99 g/cm3—
11Steady-state friction coefficient, ion-beam DLC on silicon, ultrahigh vacuumSliding friction test; the report prints the value as a boundfilm ion-beam-deposited DLC from an argon and CH4 mixture at 1500 or 700 eV ion energyenvironment ultrahigh vacuum; the report also tests humid air, dry nitrogen and watertest unidirectional rotating sliding at room temperatureThe abstract prints low steady-state coefficients of friction (<0.1) for DLC in every environment tested.
12Thickness, ion-beam DLC films on siliconStated in the DLC deposition description of the reportfilm ion-beam-deposited DLC, argon and CH4 in a 3:17 mixturenote source the report cites Wu et al. (1995) for this range—
13Mean surface roughness (rms), ion-beam DLC at 1500 eV—film ion-beam-deposited DLC at 1500 eV ion energyThe 700 eV film is 14 nm rms in the same section.

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Oxygen plasma (laboratory), which the paper links to atomic-oxygen erosion in orbit moderate In a short oxygen-plasma test, the hexane-deposited DLC film was etched and lost hardness.1
Air at high temperature (maximum temperature rated by NACL) not rated NACL rates its DLC at a maximum working temperature of 500 °C, but prints no test.2
Humidity and salt spray (military test methods listed by NACL) not rated NACL says its DLC is approved against named military test methods but prints no results.3
Corrosion details
#EnvironmentDetailsTest conditions
1 Oxygen plasma (laboratory), which the paper links to atomic-oxygen erosion in orbit The paper reports a corrosion rate of 434 ± 26 Å/min for DLC and a fall in hardness from 9.1 GPa to 6.3 GPa after exposure. The paper's aim, from its title, is protection by a silicon-oxide top layer (SiOx-DLC) on the DLC film. exposure oxygen plasma, 12 sccm, RF 13.5 MHz, 10 W, bias -179 V, 22 minfilm DLC from hexane by PECVDtest laboratory plasma only; no flight result
2 Air at high temperature (maximum temperature rated by NACL) The NACL sheet gives 500 °C as the maximum working temperature, with no test or formulation stated. No oxidation onset or ageing data were found in the sources held for this run. basis manufacturer rating, not measured in these sources
3 Humidity and salt spray (military test methods listed by NACL) The NACL data sheet lists humidity, salt spray and adhesion tests under military specifications. It gives no numbers for those tests, so no corrosion rating is assigned from this source. basis manufacturer statement; no results printed

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

No DLC-specific safety data sheet was found. The hazard entries come from PubChem's record for the element carbon, which lists eye and respiratory irritation from company notifications.

Eye and airway
PubChem's carbon record lists 'H319 (55.1%): Causes serious eye irritation' and 'H335 (51.1%): May cause respiratory irritation'. These come from company notifications, not from a test of a DLC coating.

In a plasma or a fire

Oxygen plasma is a process hazard for the film, not for people.

Erosion
In a laboratory oxygen plasma, the hexane-deposited DLC film etched at 434 ± 26 Å/min. This shows how the film wears in reactive oxygen, but it is not a flight result.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Adhesion loss (delamination) under scratch loadingmoderate severityScratch test with normal load rising from 0.2 N to 30 NThe paper's first critical load LC1 for the hexane-deposited DLC film is 11.2 N (printed as 11.2 ± 1.8 N).
Friction rise after oxygen corrosionmoderate severityOxygen-plasma corrosion of DLC, as cited by Ferreira et al. from Tagawa et al.The paper quotes 'the DLC films present a high friction coefficient (0.38)' after oxygen corrosion, and says friction later returned to 0.05.
Erosion in oxygen plasma, which the paper links to atomic oxygenmoderate severityOxygen plasma exposure, 22 min in the laboratory testThe DLC film was etched at 434 ± 26 Å/min and its hardness fell to 6.3 GPa (printed 6.3 ± 1.8 GPa).

Handling and storage

  • No DLC-specific safety data sheet was found. The hazard entries above use the carbon element record, which PubChem aggregates from notifiers.

Mitigations

  • The paper's answer to oxygen-plasma erosion is a silicon-oxide top layer (SiOx-DLC) on the DLC film, which the title describes as protection against atomic oxygen and ozone. This was not tested in orbit.

Supply and geography

How common the raw materials are and where they come from.

Graphite (carbon context; not the DLC precursor)

Top producers (2025)
China 82%
Critical mineral lists
US: listed
Recycling
USGS: the abundance of graphite in the world market inhibits increased recycling efforts; information on recycled quantity was not available.
Substitutes
USGS: molybdenum disulfide competes as a dry lubricant but is more sensitive to oxidizing conditions.

Updated