Diamond-like carbon DLC
C (amorphous carbon with sp3 and sp2 bonding
Diamond-like carbon (DLC) is an amorphous carbon coating with a mix of sp3 (diamond-type) and sp2 (graphite-type) bonds.
Evidence level
2 of 5
Lab-measured
- 0Predicted only. No one has made it, or no measurement exists.
- 1Calculated. Only calculated or predicted values from sources.
- 2Lab-measured. Measured properties with their conditions stated.
- 3Space-relevant tests. Measured in conditions relevant to space, such as vacuum or atomic oxygen.
- 4Ground-qualified. Qualified for an application on the ground.
- 5Flown or field-proven. Flight or field results exist.
Recipe, share of the weight
- C not statedCarbon
- H not statedHydrogen
Best for
Hard wear surfaces on sliding parts and optics. NACL lists a Vickers hardness of 1000 to 3000 HV, depending on formulation
Weakest at
Erosion in oxygen plasma: 434 Å/min in a laboratory test, with hardness falling from 9.1 GPa to 6.3 GPa after the test; no orbital erosion data were found
Risk at a glance
- People None found. No DLC data sheet found; carbon record flags irritation
- If it fails Moderate. Adhesion loss (delamination) under scratch loading
- Corrosion Moderate. In a short oxygen-plasma test, the hexane-deposited DLC film was etched and lost hardness.
Quick facts: DLC
| Property | Value | Basis |
|---|---|---|
| Density | 2.99 g/cm³ | 1 sourced value |
| Young's modulus | 79 GPa | 1 sourced value |
| Maximum service temperature | 500 °C | 1 sourced value |
What is the density of Diamond-like carbon (DLC)?
Diamond-like carbon (DLC) has a density of 2.99 g/cm³. The source and test conditions are listed in the properties table on this page.
What is the Young's modulus of Diamond-like carbon (DLC)?
Diamond-like carbon (DLC) has a Young's modulus of 79 GPa. The source and test conditions are listed in the properties table on this page.
What is the maximum service temperature of Diamond-like carbon (DLC)?
Diamond-like carbon (DLC) has a maximum service temperature of 500 °C. The source and test conditions are listed in the properties table on this page.
What is Diamond-like carbon (DLC) used for?
Uses recorded in the sources include Engine components such as fuel injection systems, valve trains and pistons; Locating and positioning pins for aluminium die-cast body parts; Barcode scanner windows, laser optics, optical mirrors and infrared windows.
Why it exists
Diamond-like carbon (DLC) is a coating, not a bulk material, and it is chosen for hardness and low friction on sliding parts and optics. The grades in these sources are made and rated differently, so the numbers are not interchangeable: a PECVD film measured in one lab study, and a manufacturer optical DLC data sheet that rates the coating for 500 °C.
Where it's used
Engine and sliding parts
Oerlikon says its BALINIT DLC coating suits engine components such as fuel injection systems, valve trains and pistons, where it protects against abrasion and adhesive wear.
Locating pins for aluminium parts
Misumi sells a DLC-coated locating pin for positioning aluminium die-cast body parts. Its datasheet prints a cycle count from a body-shell test.
Optics
NACL lists barcode scanner windows, laser optics, optical mirrors and infrared windows as typical DLC applications.
Recipe
C (amorphous carbon with sp3 and sp2 bonding; some grades contain hydrogen, written a-C:H)
Diamond-like carbon is made of carbon alone in most grades, and some grades add hydrogen. The atoms form a disordered network with a mix of diamond-type sp3 bonds and graphite-type sp2 bonds. It is deposited as a thin film by physical vapour deposition (PVD) or by plasma-enhanced chemical vapour deposition (PECVD) from a hydrocarbon gas or liquid.
| Ingredient | Share of the weight | What it does |
|---|---|---|
| Carbon C | not stated | The whole film. Its sp3 bonds give the hardness, and its sp2 bonds give a softer, graphite-like part of the network. |
| Hydrogen H | not stated | Present in hydrogenated grades (a-C:H). Misumi lists its Ta-C coating as hydrogen-free. |
Weight shares are as printed in the sources.
What it can do
Hardness
Resist abrasion on sliding parts. NACL rates its DLC at a Vickers hardness of 1000 to 3000 HV, depending on formulation.
Friction
Keep friction low. NACL lists the as-deposited DLC at a friction below 0.1, with no test method printed.
Temperature
Run at up to 500 °C by NACL's rating. No test is printed for that figure.
Deposition
Coat without heating the part much. NACL says its DLC is deposited below 50 °C.
How it compares
DLC is a thin, hard, low-friction film on a part, not a bulk material. The NACL sheet rates hardness at 1000 to 3000 HV and friction below 0.1 for the as-deposited film, with a maximum working temperature of 500 °C. The laboratory PECVD film measured 9.1 GPa hardness and a 79 GPa modulus, and its erosion in oxygen plasma (434 Å/min) is the weak point in the lab data. The compare rows use the three properties that the sources report for DLC.
The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.
| Measurement | DLC |
|---|---|
| Physical and electrical | |
| Hardness (Vickers), NACL DLC coating | 1000 to 3000 HV1 |
| Coating thickness, hydrogen-free Ta-C coating (Misumi)Manufacturer datasheet | 0.2 to 1 µm |
| Hardness (H), DLC from hexane by PECVD, as deposited | 9.1 GPa4 |
| Hardness (H), DLC from hexane by PECVD, after oxygen-plasma corrosion | 6.3 GPa5 |
| Density of a simulated dense ta-C network | 2.99 g/cm³9 |
| Thickness, ion-beam DLC films on silicon | 520 to 660 nm12 |
| Temperature behavior | |
| Deposition temperature, NACL DLC coatingManufacturer material properties table | < 50 °C |
| Other measurements | |
| Friction, NACL DLC coating (as-deposited) | < 0.1 -2 |
| Maximum working temperature, NACL DLC coatingManufacturer material properties table | 500 °C3 |
| Refractive index, NACL DLC coatingManufacturer material properties table | 1.5 to 2.1 - |
| Surface roughness Rz, Ta-C coating (Misumi)Manufacturer datasheet | < 1 µm |
| Modulus E, DLC from hexane by PECVD, as depositedReported beside the hardness values in Table 4 | 79 GPa6 |
| Corrosion (etch) rate of DLC in oxygen plasma | 434 Å/min7 |
| Raman intensity ratio ID/IG, DLC as depositedRaman spectroscopy as reported in Table 4 | 0.4 - |
| First critical load LC1, DLC scratch testScratch test as described in Section 3 | 11.2 N8 |
| sp3 bonding fraction of the same simulated network | 79 %10 |
| Steady-state friction coefficient, ion-beam DLC on silicon, ultrahigh vacuum | < 0.1 -11 |
| Mean surface roughness (rms), ion-beam DLC at 1500 eVSurface characterisation as reported | 22 nm13 |
Why choose it, and why not
Good for
- Hard sliding surfaces. NACL rates its DLC at 1000 to 3000 HV, depending on formulation.
- Coating parts without much heat. NACL deposits its DLC below 50 °C.
- Optical windows and mirrors that need a scratch-resistant, low-friction surface, as NACL describes its coating.
Watch out for
- Oxygen plasma erodes the film. The PECVD DLC etched at 434 ± 26 Å/min in the laboratory and lost hardness.
- The 500 °C maximum temperature rests on one manufacturer rating with no test printed. Check it for the grade you buy.
- No orbital erosion or outgassing data were found. The only space-related study is a 1997 ultrahigh-vacuum friction test on laboratory films.
Diamond-like carbon is a hard, low-friction coating for sliding parts and optics. The NACL data sheet rates its hardness at 1000 to 3000 HV and its maximum working temperature at 500 °C, but no test is printed. The laboratory PECVD film has 9.1 GPa hardness and erodes in oxygen plasma, and no orbital erosion or outgassing data were found.
Technical details
For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.
Notes
The method, full conditions and any caveat for the numbered rows above.
| # | Measurement | Method | Conditions | Caveat |
|---|---|---|---|---|
| 1 | Hardness (Vickers), NACL DLC coating | Manufacturer material properties table; no test load is printed | basis formulation dependent, as printed by the manufacturer | — |
| 2 | Friction, NACL DLC coating (as-deposited) | Manufacturer material properties table; no test method is printed | state as-depositedprinted <0.1 | — |
| 3 | Maximum working temperature, NACL DLC coating | — | basis printed as Max. Working Temp.; no coating formulation or test is stated | No test or formulation is printed for this rating. |
| 4 | Hardness (H), DLC from hexane by PECVD, as deposited | Nanoindentation as described in Section 2 of the paper | film DLC from hexane by pulsed DC PECVD, not corrodedload 10 mN, 12 indentations per sampleuncertainty plus or minus 2.8 as printed | — |
| 5 | Hardness (H), DLC from hexane by PECVD, after oxygen-plasma corrosion | Nanoindentation as described in Section 2 of the paper | film DLC from hexane by pulsed DC PECVD, corroded in oxygen plasmaload 10 mN, 12 indentations per sampleuncertainty plus or minus 1.8 as printed | — |
| 6 | Modulus E, DLC from hexane by PECVD, as deposited | — | film DLC from hexane by pulsed DC PECVD, not corrodeduncertainty plus or minus 13.0 as printedlabelled as E (GPa) in Table 4; the extract does not define E | — |
| 7 | Corrosion (etch) rate of DLC in oxygen plasma | Laboratory oxygen-plasma exposure reported in Table 2; not a flight test and not an erosion yield | plasma oxygen, 12 sccm, RF 13.5 MHz, 10 W, bias -179 V, lower electrode 23 °Cfilm DLC from hexane by PECVD | Printed as 434 ± 26 Å/min. |
| 8 | First critical load LC1, DLC scratch test | — | film DLC from hexane by PECVDtest scratch test with normal load from 0.2 N to 30 N over 10 mm, sliding speed 0.1 mm/suncertainty plus or minus 1.8 as printed | The paper gives a different mean critical load for the same DLC film in Section 3 and a different range in the abstract. The sources disagree, so the value here is the LC1 figure only. |
| 9 | Density of a simulated dense ta-C network | Tight-binding molecular dynamics and Monte Carlo simulation, per the abstract | network simulated dense tetrahedral amorphous carbon, sp3 bonding fraction 79%basis simulation, not a measured film | Printed as 2.99 gcm−3 in the paper. No measured bulk density for a DLC film was recorded in this run. |
| 10 | sp3 bonding fraction of the same simulated network | Tight-binding molecular dynamics and Monte Carlo simulation, per the abstract | network simulated dense ta-C, density 2.99 g/cm3 | — |
| 11 | Steady-state friction coefficient, ion-beam DLC on silicon, ultrahigh vacuum | Sliding friction test; the report prints the value as a bound | film ion-beam-deposited DLC from an argon and CH4 mixture at 1500 or 700 eV ion energyenvironment ultrahigh vacuum; the report also tests humid air, dry nitrogen and watertest unidirectional rotating sliding at room temperature | The abstract prints low steady-state coefficients of friction (<0.1) for DLC in every environment tested. |
| 12 | Thickness, ion-beam DLC films on silicon | Stated in the DLC deposition description of the report | film ion-beam-deposited DLC, argon and CH4 in a 3:17 mixturenote source the report cites Wu et al. (1995) for this range | — |
| 13 | Mean surface roughness (rms), ion-beam DLC at 1500 eV | — | film ion-beam-deposited DLC at 1500 eV ion energy | The 700 eV film is 14 nm rms in the same section. |
Corrosion and compatibility
What happens when it meets other materials and environments.
| Environment | Concern | What happens |
|---|---|---|
| Oxygen plasma (laboratory), which the paper links to atomic-oxygen erosion in orbit | moderate | In a short oxygen-plasma test, the hexane-deposited DLC film was etched and lost hardness.1 |
| Air at high temperature (maximum temperature rated by NACL) | not rated | NACL rates its DLC at a maximum working temperature of 500 °C, but prints no test.2 |
| Humidity and salt spray (military test methods listed by NACL) | not rated | NACL says its DLC is approved against named military test methods but prints no results.3 |
| # | Environment | Details | Test conditions |
|---|---|---|---|
| 1 | Oxygen plasma (laboratory), which the paper links to atomic-oxygen erosion in orbit | The paper reports a corrosion rate of 434 ± 26 Å/min for DLC and a fall in hardness from 9.1 GPa to 6.3 GPa after exposure. The paper's aim, from its title, is protection by a silicon-oxide top layer (SiOx-DLC) on the DLC film. | exposure oxygen plasma, 12 sccm, RF 13.5 MHz, 10 W, bias -179 V, 22 minfilm DLC from hexane by PECVDtest laboratory plasma only; no flight result |
| 2 | Air at high temperature (maximum temperature rated by NACL) | The NACL sheet gives 500 °C as the maximum working temperature, with no test or formulation stated. No oxidation onset or ageing data were found in the sources held for this run. | basis manufacturer rating, not measured in these sources |
| 3 | Humidity and salt spray (military test methods listed by NACL) | The NACL data sheet lists humidity, salt spray and adhesion tests under military specifications. It gives no numbers for those tests, so no corrosion rating is assigned from this source. | basis manufacturer statement; no results printed |
Risks and side effects
Hazards to people, what happens when a cell overheats, and how the material is handled and stored.
For people
No DLC-specific safety data sheet was found. The hazard entries come from PubChem's record for the element carbon, which lists eye and respiratory irritation from company notifications.
- Eye and airway
- PubChem's carbon record lists 'H319 (55.1%): Causes serious eye irritation' and 'H335 (51.1%): May cause respiratory irritation'. These come from company notifications, not from a test of a DLC coating.
In a plasma or a fire
Oxygen plasma is a process hazard for the film, not for people.
- Erosion
- In a laboratory oxygen plasma, the hexane-deposited DLC film etched at 434 ± 26 Å/min. This shows how the film wears in reactive oxygen, but it is not a flight result.
Test details
The original wording and numbers from the sources, for readers who want them.
Failure risks
| Failure | Trigger and consequence |
|---|---|
| Adhesion loss (delamination) under scratch loadingmoderate severity | Scratch test with normal load rising from 0.2 N to 30 NThe paper's first critical load LC1 for the hexane-deposited DLC film is 11.2 N (printed as 11.2 ± 1.8 N). |
| Friction rise after oxygen corrosionmoderate severity | Oxygen-plasma corrosion of DLC, as cited by Ferreira et al. from Tagawa et al.The paper quotes 'the DLC films present a high friction coefficient (0.38)' after oxygen corrosion, and says friction later returned to 0.05. |
| Erosion in oxygen plasma, which the paper links to atomic oxygenmoderate severity | Oxygen plasma exposure, 22 min in the laboratory testThe DLC film was etched at 434 ± 26 Å/min and its hardness fell to 6.3 GPa (printed 6.3 ± 1.8 GPa). |
Handling and storage
- No DLC-specific safety data sheet was found. The hazard entries above use the carbon element record, which PubChem aggregates from notifiers.
Mitigations
- The paper's answer to oxygen-plasma erosion is a silicon-oxide top layer (SiOx-DLC) on the DLC film, which the title describes as protection against atomic oxygen and ozone. This was not tested in orbit.
Supply and geography
How common the raw materials are and where they come from.
Graphite (carbon context; not the DLC precursor)
- Top producers (2025)
- China 82%
- Critical mineral lists
- US: listed
- Recycling
- USGS: the abundance of graphite in the world market inhibits increased recycling efforts; information on recycled quantity was not available.
- Substitutes
- USGS: molybdenum disulfide competes as a dry lubricant but is more sensitive to oxidizing conditions.
Documents
Datasheets, safety data sheets, papers and standards you can open.
Full record
The complete spore, as stored. Free to reuse under CC-BY-4.0. Images keep the licence shown with each one.
Show the full YAML
spore: profile
id: diamond-like-carbon
spore_version: 0.2
family: diamond-like-carbon
name: Diamond-like carbon
abbreviation: DLC
role: hard low-friction coating
category: carbon
type: diamond
summary: |
Diamond-like carbon (DLC) is an amorphous carbon coating with a mix of sp3 (diamond-type) and sp2 (graphite-type) bonds. A PECVD DLC film made from hexane measured 9.1 GPa nanoindentation hardness and 79.0 GPa modulus in one laboratory study. The NACL DLC data sheet gives a Vickers hardness of 1000 to 3000 HV and a maximum working temperature of 500 °C, with no test or formulation stated.
best_for: Hard wear surfaces on sliding parts and optics. NACL lists a Vickers hardness of 1000 to 3000 HV, depending on formulation
weakest_at: 'Erosion in oxygen plasma: 434 Å/min in a laboratory test, with hardness falling from 9.1 GPa to 6.3 GPa after the test; no orbital erosion data were found'
identity:
formula: C (amorphous carbon with sp3 and sp2 bonding; some grades contain hydrogen, written a-C:H)
source: wikipedia-dlc
where: 'Definition paragraph: DLC is a class of amorphous carbon materials that display some of the typical properties of diamond'
tags:
environments:
- low-earth-orbit
stresses:
- atomic-oxygen
applications:
- mechanisms
- optics-and-cameras
properties:
- benchmark: hardness_vickers
label: Hardness (Vickers), NACL DLC coating
value: 1000
value_high: 3000
bound: range
unit: HV
scope: material
conditions:
basis: formulation dependent, as printed by the manufacturer
method: Manufacturer material properties table; no test load is printed
status: ground
source: nacl-dlc-tds
where: Page 2, Diamond Like Carbon Material Properties table, row 'Hardness (Vickers)'
- benchmark: friction_coefficient
label: Friction, NACL DLC coating (as-deposited)
value: 0.1
bound: upper
unit: '-'
scope: material
conditions:
state: as-deposited
printed: <0.1
method: Manufacturer material properties table; no test method is printed
status: ground
source: nacl-dlc-tds
where: Page 2, Diamond Like Carbon Material Properties table, row 'Friction'
- benchmark: max_service_temp
label: Maximum working temperature, NACL DLC coating
value: 500
unit: °C
scope: material
conditions:
basis: printed as Max. Working Temp.; no coating formulation or test is stated
method: Manufacturer material properties table
status: ground
note: No test or formulation is printed for this rating.
source: nacl-dlc-tds
where: Page 2, Diamond Like Carbon Material Properties table, row 'Max. Working Temp.'
- benchmark: deposition_temperature
label: Deposition temperature, NACL DLC coating
value: 50
bound: upper
unit: °C
scope: material
conditions:
printed: <50 °C
method: Manufacturer material properties table
status: ground
source: nacl-dlc-tds
where: Page 2, Diamond Like Carbon Material Properties table, row 'Deposition Temp.'
- benchmark: refractive_index
label: Refractive index, NACL DLC coating
value: 1.5
value_high: 2.1
bound: range
unit: '-'
scope: material
conditions:
basis: depends on formulation and substrate, as printed
method: Manufacturer material properties table
status: ground
source: nacl-dlc-tds
where: Page 2, Diamond Like Carbon Material Properties table, row 'Refractive Index'
- benchmark: coating_thickness
label: Coating thickness, hydrogen-free Ta-C coating (Misumi)
value: 0.2
value_high: 1
bound: range
unit: µm
scope: material
conditions:
coating: Ta-C, PVD, hydrogen-free
method: Manufacturer datasheet
status: ground
source: misumi-dlc
where: Properties table, row 'Thickness [µm]'
- benchmark: surface_roughness_rz
label: Surface roughness Rz, Ta-C coating (Misumi)
value: 1
bound: upper
unit: µm
scope: material
conditions:
coating: Ta-C, PVD
printed: <1
method: Manufacturer datasheet
status: ground
source: misumi-dlc
where: Properties table, row 'Surface roughness Rz [µm]'
- benchmark: hardness_nanoindentation
label: Hardness (H), DLC from hexane by PECVD, as deposited
value: 9.1
unit: GPa
scope: material
conditions:
film: DLC from hexane by pulsed DC PECVD, not corroded
load: 10 mN, 12 indentations per sample
uncertainty: plus or minus 2.8 as printed
method: Nanoindentation as described in Section 2 of the paper
status: ground
source: ferreira2021
where: Table 4, row 'DLC non-corroded'
- benchmark: hardness_nanoindentation
label: Hardness (H), DLC from hexane by PECVD, after oxygen-plasma corrosion
value: 6.3
unit: GPa
scope: material
conditions:
film: DLC from hexane by pulsed DC PECVD, corroded in oxygen plasma
load: 10 mN, 12 indentations per sample
uncertainty: plus or minus 1.8 as printed
method: Nanoindentation as described in Section 2 of the paper
status: ground
source: ferreira2021
where: Table 4, row 'DLC corroded'
- benchmark: elastic_modulus
label: Modulus E, DLC from hexane by PECVD, as deposited
value: 79
unit: GPa
scope: material
conditions:
film: DLC from hexane by pulsed DC PECVD, not corroded
uncertainty: plus or minus 13.0 as printed
labelled_as: E (GPa) in Table 4; the extract does not define E
method: Reported beside the hardness values in Table 4
status: ground
source: ferreira2021
where: Table 4, column E (GPa), row 'DLC non-corroded'
- benchmark: plasma_etch_rate
label: Corrosion (etch) rate of DLC in oxygen plasma
value: 434
unit: Å/min
scope: material
conditions:
plasma: oxygen, 12 sccm, RF 13.5 MHz, 10 W, bias -179 V, lower electrode 23 °C
film: DLC from hexane by PECVD
method: Laboratory oxygen-plasma exposure reported in Table 2; not a flight test and not an erosion yield
status: ground
note: Printed as 434 ± 26 Å/min.
source: ferreira2021
where: Section 2 (corrosion conditions) and Table 2, row 'DLC'
- benchmark: raman_id_ig_ratio
label: Raman intensity ratio ID/IG, DLC as deposited
value: 0.4
unit: '-'
scope: material
conditions:
film: DLC from hexane by PECVD, not corroded
uncertainty: plus or minus 0.05 as printed
method: Raman spectroscopy as reported in Table 4
status: ground
source: ferreira2021
where: Table 4, column ID/IG, row 'DLC non-corroded'
- benchmark: critical_load_lc1
label: First critical load LC1, DLC scratch test
value: 11.2
unit: 'N'
scope: material
conditions:
film: DLC from hexane by PECVD
test: scratch test with normal load from 0.2 N to 30 N over 10 mm, sliding speed 0.1 mm/s
uncertainty: plus or minus 1.8 as printed
method: Scratch test as described in Section 3
status: ground
note: The paper gives a different mean critical load for the same DLC film in Section 3 and a different range in the abstract. The sources disagree, so the value here is the LC1 figure only.
source: ferreira2021
where: Section 3 (Adhesion), LC1 value printed for DLC
- benchmark: density
label: Density of a simulated dense ta-C network
value: 2.99
unit: g/cm3
scope: material
conditions:
network: simulated dense tetrahedral amorphous carbon, sp3 bonding fraction 79%
basis: simulation, not a measured film
method: Tight-binding molecular dynamics and Monte Carlo simulation, per the abstract
status: calculated
note: Printed as 2.99 gcm−3 in the paper. No measured bulk density for a DLC film was recorded in this run.
source: fyta2006
where: Results, description of Fig. 1(a)
- benchmark: sp3_fraction
label: sp3 bonding fraction of the same simulated network
value: 79
unit: '%'
scope: material
conditions:
network: simulated dense ta-C, density 2.99 g/cm3
method: Tight-binding molecular dynamics and Monte Carlo simulation, per the abstract
status: calculated
source: fyta2006
where: Results, description of Fig. 1(a)
- benchmark: friction_coefficient
label: Steady-state friction coefficient, ion-beam DLC on silicon, ultrahigh vacuum
value: 0.1
bound: upper
unit: '-'
scope: material
conditions:
film: ion-beam-deposited DLC from an argon and CH4 mixture at 1500 or 700 eV ion energy
environment: ultrahigh vacuum; the report also tests humid air, dry nitrogen and water
test: unidirectional rotating sliding at room temperature
method: Sliding friction test; the report prints the value as a bound
status: ground
note: The abstract prints low steady-state coefficients of friction (<0.1) for DLC in every environment tested.
source: miyoshi1997
where: Abstract; Coefficients of Friction and Wear Rates section
- benchmark: coating_thickness
label: Thickness, ion-beam DLC films on silicon
value: 520
value_high: 660
bound: range
unit: nm
scope: material
conditions:
film: ion-beam-deposited DLC, argon and CH4 in a 3:17 mixture
note_source: the report cites Wu et al. (1995) for this range
method: Stated in the DLC deposition description of the report
status: ground
source: miyoshi1997
where: Experimental section, DLC deposition paragraph
- benchmark: surface_roughness_rms
label: Mean surface roughness (rms), ion-beam DLC at 1500 eV
value: 22
unit: nm
scope: material
conditions:
film: ion-beam-deposited DLC at 1500 eV ion energy
method: Surface characterisation as reported
status: ground
note: The 700 eV film is 14 nm rms in the same section.
source: miyoshi1997
where: Results, DLC film characterisation paragraph
corrosion:
- environment: Oxygen plasma (laboratory), which the paper links to atomic-oxygen erosion in orbit
headline: In a short oxygen-plasma test, the hexane-deposited DLC film was etched and lost hardness.
effect: The paper reports a corrosion rate of 434 ± 26 Å/min for DLC and a fall in hardness from 9.1 GPa to 6.3 GPa after exposure. The paper's aim, from its title, is protection by a silicon-oxide top layer (SiOx-DLC) on the DLC film.
rating: moderate
conditions:
exposure: oxygen plasma, 12 sccm, RF 13.5 MHz, 10 W, bias -179 V, 22 min
film: DLC from hexane by PECVD
test: laboratory plasma only; no flight result
source: ferreira2021
where: Section 2 (corrosion conditions), Table 2 and Table 4
- environment: Air at high temperature (maximum temperature rated by NACL)
headline: NACL rates its DLC at a maximum working temperature of 500 °C, but prints no test.
effect: The NACL sheet gives 500 °C as the maximum working temperature, with no test or formulation stated. No oxidation onset or ageing data were found in the sources held for this run.
rating: unknown
conditions:
basis: manufacturer rating, not measured in these sources
source: nacl-dlc-tds
where: Page 2, row 'Max. Working Temp.'
- environment: Humidity and salt spray (military test methods listed by NACL)
headline: NACL says its DLC is approved against named military test methods but prints no results.
effect: The NACL data sheet lists humidity, salt spray and adhesion tests under military specifications. It gives no numbers for those tests, so no corrosion rating is assigned from this source.
rating: unknown
conditions:
basis: manufacturer statement; no results printed
source: nacl-dlc-tds
where: Page 1, text on military specifications; page 2 test list
risks:
hazards:
- text: 'PubChem''s element record for carbon lists ''H319 (55.1%): Causes serious eye irritation'' and ''H335 (51.1%): May cause respiratory irritation'', both from company notifications. PubChem does not say which carbon form each notification describes, so this is a proxy for DLC and not a classification of the coating.'
ghs:
- H319
- H335
source: pubchem-carbon
where: Safety and Hazards, GHS Classification and Hazard Classes and Categories (CID 5462310)
- text: PubChem's carbon record also states that the chemical 'does not meet GHS hazard criteria' for a share of reports. Toxicity data for DLC coatings were not found in any source held for this run.
ghs: []
source: pubchem-carbon
where: Safety and Hazards, GHS Classification note
failure_risks:
- mode: Adhesion loss (delamination) under scratch loading
trigger: Scratch test with normal load rising from 0.2 N to 30 N
consequence: The paper's first critical load LC1 for the hexane-deposited DLC film is 11.2 N (printed as 11.2 ± 1.8 N).
severity: moderate
source: ferreira2021
where: Section 3 (Adhesion)
- mode: Friction rise after oxygen corrosion
trigger: Oxygen-plasma corrosion of DLC, as cited by Ferreira et al. from Tagawa et al.
consequence: The paper quotes 'the DLC films present a high friction coefficient (0.38)' after oxygen corrosion, and says friction later returned to 0.05.
severity: moderate
source: ferreira2021
where: Section 3, values from other cited work
- mode: Erosion in oxygen plasma, which the paper links to atomic oxygen
trigger: Oxygen plasma exposure, 22 min in the laboratory test
consequence: The DLC film was etched at 434 ± 26 Å/min and its hardness fell to 6.3 GPa (printed 6.3 ± 1.8 GPa).
severity: moderate
source: ferreira2021
where: Table 2 and Table 4
handling:
- text: No DLC-specific safety data sheet was found. The hazard entries above use the carbon element record, which PubChem aggregates from notifiers.
source: pubchem-carbon
where: Safety and Hazards (CID 5462310)
mitigations:
- text: The paper's answer to oxygen-plasma erosion is a silicon-oxide top layer (SiOx-DLC) on the DLC film, which the title describes as protection against atomic oxygen and ozone. This was not tested in orbit.
source: ferreira2021
where: Title; Sections 1 and 4
uses:
- application: mechanisms
device: Engine components such as fuel injection systems, valve trains and pistons
example: Oerlikon says its DLC coating provides excellent protection against abrasion, tribo-oxidation and adhesive wear and gives low friction losses in high-speed sliding.
source: oerlikon-balinit-product
where: BALINIT DLC product page, application and performance text
- application: mechanisms
device: Locating and positioning pins for aluminium die-cast body parts
example: Misumi's DLC locating pin datasheet gives a body-shell test on aluminium die-cast parts, with a cycle count printed in its test results table.
source: misumi-dlc
where: Test results section (installation location Body in White)
- application: optics-and-cameras
device: Barcode scanner windows, laser optics, optical mirrors and infrared windows
example: NACL lists these as typical applications for its DLC coating, which it says is deposited at or near room temperature.
source: nacl-dlc-tds
where: Page 1, 'Ideal Diamond-Like Carbon Applications' and deposition text
supply:
- subject: Graphite (carbon context; not the DLC precursor)
producers:
- country: China
share_percent: 82
year: 2025
critical_lists:
- list: USGS 2025 List of Critical Minerals (page lists 'Graphite')
listed: true
recycling: 'USGS: the abundance of graphite in the world market inhibits increased recycling efforts; information on recycled quantity was not available.'
substitutes:
- 'USGS: molybdenum disulfide competes as a dry lubricant but is more sensitive to oxidizing conditions.'
source: usgs-mcs2026-graphite
where: Text on China's production share, Recycling and Substitutes sections; World Mine Production table (2025e)
media: []
documents:
- title: North American Coating Laboratories, Diamond-Like Carbon Coating Technical Data Sheet
type: datasheet
url: https://www.nacl.com/wp-content/uploads/2016/05/DLC-TDS.pdf
- title: MISUMI DLC coating datasheet (January 2026)
type: datasheet
url: https://uk.misumi-ec.com/files/images/products/docs/misumi_dlc-datasheet-en.pdf
year: 2026
- title: SiOx Top Layer on DLC Films for Atomic Oxygen and Ozone Corrosion Protection in Aerospace Applications (Materials Research, open access)
type: paper
url: https://scielo.br/j/mr/a/3JnHb7KV4tDcPmbQsRqSYWm/?lang=en
year: 2021
- title: Structure, stability and stress properties of amorphous and nanostructured carbon films (arXiv cond-mat/0605381)
type: paper
url: https://arxiv.org/pdf/cond-mat/0605381
year: 2006
- title: 'NASA: Lubrication by Diamond and Diamondlike Carbon Coatings (E-10462)'
type: report
url: https://ntrs.nasa.gov/citations/19970025138
year: 1997
- title: 'USGS Mineral Commodity Summaries 2026: Graphite (Natural)'
type: report
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-graphite.pdf
year: 2026
- title: 'PubChem compound record: Carbon (CID 5462310), Safety and Hazards'
type: database
url: https://pubchem.ncbi.nlm.nih.gov/compound/5462310
year: 2026
gaps:
- No flight, vacuum-exposure or outgassing result for DLC was found in this run. The only space-related source is the 1997 NASA ultrahigh-vacuum friction study on laboratory films, and it gives no mass-loss or outgassing data.
- No orbital atomic-oxygen erosion yield for DLC was found. The corrosion rate recorded above is from a laboratory oxygen plasma and is not comparable to an orbital yield.
- Wear rates in the NASA report are printed with exponents, so they are left out.
- The density recorded is a simulation result (Fyta et al.). No measured bulk density for a ta-C or a-C:H film was found in an open source in this run.
- The Oerlikon BALINIT DLC specification table (hardness HIT, dry friction, maximum service and process temperature) was read in this run, but the cited page's raw text does not contain it, so those rows are left out of the file. No second source for that grade was found.
- Misumi prints the hardness as '~ 2.000' with a dot as thousands separator, and prints the friction range as '0.15 - 2'. Neither can be recorded as a checked number, so both are left out.
- The NACL refractive index and hardness are ranges that depend on formulation; no single value is recorded.
- Hydrogen content printed as H (%) in Table 4 of the Ferreira paper is not defined in the extract, so it is left out.
- The supply row is graphite, shown as carbon context. The hydrocarbon precursors actually used (methane in the NASA report, hexane in the Ferreira paper) were not sourced for supply in this run.
- The EU critical raw materials list was not checked for graphite in this run.
- Property names for hardness, friction, coating thickness, roughness, deposition and process temperature are not in spores/property-canon.yaml; snake_case names are used.
- No DLC-specific safety data sheet was found. Hazard entries use PubChem's carbon element record, which does not name the carbon form.
- The Ferreira paper's abstract and Section 3 give different critical loads for the same DLC film. Only the LC1 value from Section 3 is recorded.
- Wikipedia is cited for the definition and history only; no numbers were taken from it.
sources:
oerlikon-balinit-product:
title: BALINIT DLC product page (Oerlikon Balzers)
id: Oerlikon Balzers BALINIT DLC
url: https://oerlikon.com/balzers/be/en/portfolio/balzers-surface-solutions/pvd-and-pacvd-based-coating-solutions/balinit/carbon-dlc-based/balinit-dlc
kind: web
license: manufacturer web page, cited not reproduced
nacl-dlc-tds:
title: North American Coating Laboratories, Diamond-Like Carbon Coating Technical Data Sheet
id: NACL DLC data sheet (PDF)
url: https://www.nacl.com/wp-content/uploads/2016/05/DLC-TDS.pdf
kind: datasheet
license: manufacturer data sheet, cited not reproduced
misumi-dlc:
title: MISUMI Europa GmbH, DLC coating datasheet
id: MISUMI DLC datasheet, January 2026
url: https://uk.misumi-ec.com/files/images/products/docs/misumi_dlc-datasheet-en.pdf
kind: datasheet
license: supplier datasheet, cited not reproduced
ferreira2021:
title: SiOx Top Layer on DLC Films for Atomic Oxygen and Ozone Corrosion Protection in Aerospace Applications
id: doi:10.1590/1980-5373-MR-2020-0511 (Materials Research 24(3), 2021)
url: https://scielo.br/j/mr/a/3JnHb7KV4tDcPmbQsRqSYWm/?lang=en
kind: paper
license: CC BY 4.0
fyta2006:
title: Structure, stability and stress properties of amorphous and nanostructured carbon films
id: arXiv cond-mat/0605381
url: https://arxiv.org/pdf/cond-mat/0605381
kind: paper
license: arXiv preprint, licence as listed on arXiv
miyoshi1997:
title: Lubrication by Diamond and Diamondlike Carbon Coatings (NASA Lewis, report E-10462)
id: NTRS 19970025138
url: https://ntrs.nasa.gov/citations/19970025138
kind: report
license: public domain (NASA)
usgs-mcs2026-graphite:
title: Mineral Commodity Summaries 2026, Graphite (Natural)
id: USGS MCS 2026, February 2026
url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-graphite.pdf
kind: report
license: public domain (USGS)
usgs-crit2025:
title: About the 2025 List of Critical Minerals (USGS)
id: Final 2025 List of Critical Minerals
url: https://www.usgs.gov/programs/mineral-resources-program/science/about-2025-list-critical-minerals
kind: web
license: public domain (USGS)
pubchem-carbon:
title: PubChem compound record, Carbon (CID 5462310)
id: CID 5462310
url: https://pubchem.ncbi.nlm.nih.gov/compound/5462310
kind: database
license: public domain (NCBI)
wikipedia-dlc:
title: 'Wikipedia: Diamond-like carbon (definition and history only)'
id: en.wikipedia.org
url: https://en.wikipedia.org/wiki/Diamond-like_carbon
kind: web
license: CC BY-SA 4.0
license: CC-BY-4.0
updated: '2026-11-01'
review:
status: draft
method: assistant
checked_values: 18
unreachable: 1
caveats: 3
note: 'Read by an AI assistant on 2026-11-01 from the pages and PDFs named in each entry. Unreachable: the PMC review (PMC7878482) returned a verification page and could not be read. Caveats: the NACL maximum temperature has no test; the Fyta density is a simulation; the Ferreira critical loads differ between abstract and text. The Oerlikon BALINIT DLC table was read but is not in the file because the cited raw page does not contain it.'
story:
recipe:
line: Diamond-like carbon is made of carbon alone in most grades, and some grades add hydrogen. The atoms form a disordered network with a mix of diamond-type sp3 bonds and graphite-type sp2 bonds. It is deposited as a thin film by physical vapour deposition (PVD) or by plasma-enhanced chemical vapour deposition (PECVD) from a hydrocarbon gas or liquid.
parts:
- name: Carbon
symbol: C
role: The whole film. Its sp3 bonds give the hardness, and its sp2 bonds give a softer, graphite-like part of the network.
- name: Hydrogen
symbol: H
role: Present in hydrogenated grades (a-C:H). Misumi lists its Ta-C coating as hydrogen-free.
risk_groups:
- title: For people
level: 0
verdict: No DLC data sheet found; carbon record flags irritation
lead: No DLC-specific safety data sheet was found. The hazard entries come from PubChem's record for the element carbon, which lists eye and respiratory irritation from company notifications.
points:
- label: Eye and airway
line: 'PubChem''s carbon record lists ''H319 (55.1%): Causes serious eye irritation'' and ''H335 (51.1%): May cause respiratory irritation''. These come from company notifications, not from a test of a DLC coating.'
- title: In a plasma or a fire
level: 0
verdict: Oxygen plasma etches the film in the lab
lead: Oxygen plasma is a process hazard for the film, not for people.
points:
- label: Erosion
line: In a laboratory oxygen plasma, the hexane-deposited DLC film etched at 434 ± 26 Å/min. This shows how the film wears in reactive oxygen, but it is not a flight result.
why: 'Diamond-like carbon (DLC) is a coating, not a bulk material, and it is chosen for hardness and low friction on sliding parts and optics. The grades in these sources are made and rated differently, so the numbers are not interchangeable: a PECVD film measured in one lab study, and a manufacturer optical DLC data sheet that rates the coating for 500 °C.'
uses:
- where: Engine and sliding parts
line: Oerlikon says its BALINIT DLC coating suits engine components such as fuel injection systems, valve trains and pistons, where it protects against abrasion and adhesive wear.
- where: Locating pins for aluminium parts
line: Misumi sells a DLC-coated locating pin for positioning aluminium die-cast body parts. Its datasheet prints a cycle count from a body-shell test.
- where: Optics
line: NACL lists barcode scanner windows, laser optics, optical mirrors and infrared windows as typical DLC applications.
can_do:
- label: Hardness
line: Resist abrasion on sliding parts. NACL rates its DLC at a Vickers hardness of 1000 to 3000 HV, depending on formulation.
- label: Friction
line: Keep friction low. NACL lists the as-deposited DLC at a friction below 0.1, with no test method printed.
- label: Temperature
line: Run at up to 500 °C by NACL's rating. No test is printed for that figure.
- label: Deposition
line: Coat without heating the part much. NACL says its DLC is deposited below 50 °C.
compare: DLC is a thin, hard, low-friction film on a part, not a bulk material. The NACL sheet rates hardness at 1000 to 3000 HV and friction below 0.1 for the as-deposited film, with a maximum working temperature of 500 °C. The laboratory PECVD film measured 9.1 GPa hardness and a 79 GPa modulus, and its erosion in oxygen plasma (434 Å/min) is the weak point in the lab data. The compare rows use the three properties that the sources report for DLC.
compare_rows:
- label: Hardness (Vickers) of the NACL DLC coating
benchmark: hardness_vickers
- label: Friction coefficient of the NACL DLC coating (as-deposited)
benchmark: friction_coefficient
- label: Maximum working temperature of the NACL DLC coating
benchmark: max_service_temp
handling:
- No DLC-specific safety data sheet was found. The carbon element record lists eye and respiratory irritation from company notifications.
- The sources do not give a cleaning or handling method for coated parts.
good_for:
- Hard sliding surfaces. NACL rates its DLC at 1000 to 3000 HV, depending on formulation.
- Coating parts without much heat. NACL deposits its DLC below 50 °C.
- Optical windows and mirrors that need a scratch-resistant, low-friction surface, as NACL describes its coating.
watch_out:
- Oxygen plasma erodes the film. The PECVD DLC etched at 434 ± 26 Å/min in the laboratory and lost hardness.
- The 500 °C maximum temperature rests on one manufacturer rating with no test printed. Check it for the grade you buy.
- No orbital erosion or outgassing data were found. The only space-related study is a 1997 ultrahigh-vacuum friction test on laboratory films.
verdict: Diamond-like carbon is a hard, low-friction coating for sliding parts and optics. The NACL data sheet rates its hardness at 1000 to 3000 HV and its maximum working temperature at 500 °C, but no test is printed. The laboratory PECVD film has 9.1 GPa hardness and erodes in oxygen plasma, and no orbital erosion or outgassing data were found.
References
Every number above carries a reference number. Click one to see the source and where in it the value comes from.
| # | Source | Type | Year | Used for |
|---|---|---|---|---|
| BALINIT DLC product page (Oerlikon Balzers) | web | 1 value | ||
| North American Coating Laboratories, Diamond-Like Carbon Coating Technical Data Sheet | datasheet | 8 values | ||
| MISUMI Europa GmbH, DLC coating datasheet | datasheet | 3 values | ||
| SiOx Top Layer on DLC Films for Atomic Oxygen and Ozone Corrosion Protection in Aerospace Applications | paper | 11 values | ||
| Structure, stability and stress properties of amorphous and nanostructured carbon films | paper | 2 values | ||
| Lubrication by Diamond and Diamondlike Carbon Coatings (NASA Lewis, report E-10462) | report | 3 values | ||
| Mineral Commodity Summaries 2026, Graphite (Natural) | report | 1 value | ||
| About the 2025 List of Critical Minerals (USGS) | web | 0 values | ||
| PubChem compound record, Carbon (CID 5462310) | database | 3 values | ||
| Wikipedia: Diamond-like carbon (definition and history only) | web | 1 value |
Updated