Cork thermal protection (Amorim P45/P50, SLA-561 heritage)

Sheets of cork particles from the bark of the cork oak (Quercus suber), sold as Amorim P45 and P50

Also known as P45, P50

Cork thermal protection is a sheet ablator and insulator made from cork particles.

8 sources · Updated 2026-11-01 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Insulation

0.06

Density

304

Tensile strength

0.86

Flight use

On the aft skirt

Original cork density

3

Recipe, share of the weight

  • 40%Suberin
  • 22%Lignin
  • 18%Polysaccharides
  • 15%Extractables

Best for

Low-density insulation and char-forming ablation on metal or composite structures where bonded cork can be applied (Amorim P45 and P50).

Weakest at

Tensile strength (above 0.86 MPa for P45) and refurbishment: bonded cork was labour intensive to apply, and its adhesive was extremely difficult to remove (NASA 1985).

Risk at a glance

  • People None found. No hazard classification found in the sources we hold
  • If it fails Moderate. Adhesive-bonded cork is hard to remove for refurbishment
  • Corrosion Low. Closed cork cells resist liquid penetration, but the report gives no moisture-uptake test for the cork product.

Quick facts: Cork thermal protection (Amorim P45/P50, SLA-561 heritage)

Key properties of Cork thermal protection (Amorim P45/P50, SLA-561 heritage)
PropertyValueBasis
Density0.3 to 0.51 g/cm³5 sourced values across conditions
Tensile strengthat least 0.86 MPa4 sourced values across conditions
Thermal conductivity0.06 to 0.07 W/(m·K)4 sourced values across conditions
Specific heat2.1 to 2.5 KJ/Kg/°K4 sourced values across conditions

What is the density of Cork thermal protection?

Cork thermal protection has a density of 0.3 to 0.51 g/cm³. The range covers 5 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the thermal conductivity of Cork thermal protection?

Cork thermal protection has a thermal conductivity of 0.06 to 0.07 W/(m·K). The range covers 4 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What is the tensile strength of Cork thermal protection?

Cork thermal protection has a tensile strength of at least 0.86 MPa. The range covers 4 sourced values across the tempers, forms and test conditions the sources report; room-temperature values are used where a source states a temperature.

What are the other names and codes for Cork thermal protection?

Cork thermal protection is also written as P45, P50. Each code is printed in the source listed beside it in the designations table.

What is Cork thermal protection used for?

Uses recorded in the sources include Space Shuttle Solid Rocket Booster aft skirt; Re-entry probes; Rocket engines, cryogenic tanks and payload fairings.

Why it exists

Cork thermal protection is an ablative and insulating material made from cork, the bark of the cork oak (Quercus suber). Its closed, air-filled cells give it low thermal conductivity, as the 1977 Dodge cork ablation report explains. NASA first considered bonded cork for the Space Shuttle Solid Rocket Booster, then used it on the aft skirt, where the predicted heating was above the range of the sprayable ablator MSA-I (NASA 1985). Amorim sells the P45 and P50 grades as aerospace grade thermal protection and says they were part of development programmes such as Aerofast, Ablamod, Retalt and SALTO. Viking and QARMAN flight claims are not supported by any source we read in this run.

Where it's used

Space Shuttle Solid Rocket Booster aft skirt

NASA's 1985 booster report says cork insulation was flown on the aft skirt because the predicted thermal environments were considerably above the performance range of MSA-I, whose thickness was limited to 1/4 in.

Re-entry probes

Amorim says its TPS materials are qualified in several aerospace programmes as an ablative and thermal insulating heat shield for re-entry probes. The page does not name a specific probe.

Rocket engines, cryogenic tanks and payload fairings

Amorim lists these as thermal protection application areas across a launch. The page does not tie each area to a grade.

Recipe

Sheets of cork particles from the bark of the cork oak (Quercus suber), sold as Amorim P45 and P50

Cork is the bark of the cork oak (Quercus suber). By weight it is mainly suberin, lignin, polysaccharides and extractables. Amorim's P45 and P50 are sheets of cork particles, with particle sizes printed in its table.

What Cork thermal protection (Amorim P45/P50, SLA-561 heritage) is made of
IngredientShare of the weightWhat it does
Suberin 40% The largest share in the Wikipedia composition figure (about 40% on average for cork in general).
Lignin 22% The second share in the same figure (22%).
Polysaccharides 18% Cellulose and hemicellulose together, 18% in the same figure.
Extractables 15% Extractable compounds, 15% in the same figure. Other constituents are not given a figure.

Weight shares are as printed in the sources.

What it can do

Insulation

0.06

Amorim's typical thermal conductivity is 0.06 W/m•K for P45 and 0.07 W/m•K for P50, per its metric table.

Density

304

Amorim's typical density at 20 °C is 304 to 336 Kg/m3 for P45 and 448 to 512 Kg/m3 for P50.

Tensile strength

0.86

Amorim prints tensile strength as greater than 0.86 MPa for P45 and greater than 1.73 MPa for P50, per ASTM F152, Method B.

Flight use

On the aft skirt

NASA's 1985 report says cork insulation was being flown on the aft skirt of the Solid Rocket Booster at that time.

Original cork density

3

The 1977 report gives raw select cork at 3 to 3.5 lb/ft3 before formulation. The product grades are denser at 19 to 22 and 28 to 32 lb/ft3.

How it compares

Against MSA-I, the sprayable epoxy-phenolic ablator NASA used on most of the booster, cork P45 is denser (19 to 22 lb/ft3 against 15 to 17 lb/ft3) and has the lower printed thermal conductivity (0.45 against 0.48 to 0.6 Btu-in/ft2-hr-F). The two sets of values come from different sources and test methods, and the test method for MSA-I is not stated in the report. Against raw select cork in the 1977 report, the P45 and P50 grades are denser, because they are processed from particles.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementCork thermal protection (Amorim P45/P50, SLA-561 heritage)
Thermal behavior and safety
Thermal conductivity of P45 (metric table)0.06 W/m•K9
Thermal conductivity of P50 (metric table)0.07 W/m•K10
Thermal conductivity of P45 (imperial table)0.45 (Btu•in)/(h•ft2°•F)11
Thermal conductivity of P50 (imperial table)0.5 (Btu•in)/(h•ft2°•F)12
Specific heat of P45 (metric table)2.5 KJ/Kg/°K13
Specific heat of P50 (metric table)2.1 KJ/Kg/°K14
Specific heat of P45 (imperial table)0.6 Btu/lb°•F15
Specific heat of P50 (imperial table)0.5 Btu/lb°•F16
Physical and electrical
Density of P45 (metric table)304 to 336 Kg/m31
Density of P50 (metric table)448 to 512 Kg/m32
Density of P45 (imperial table)19 to 22 lb/ft33
Density of P50 (imperial table)28 to 32 lb/ft34
Raw select cork, before formulation (1977 report)3 to 3.5 lb/ft317
Other measurements
Tensile strength of P45 (metric table)> 0.86 MPa5
Tensile strength of P50 (metric table)> 1.73 MPa6
Tensile strength of P45 (imperial table)> 125 psi7
Tensile strength of P50 (imperial table)> 250 psi8

Why choose it, and why not

Good for

  • Low thermal conductivity. Amorim prints 0.06 W/m•K for P45 and 0.07 W/m•K for P50.
  • Heritage on the Shuttle booster. NASA used it on the aft skirt where the sprayable ablator could not meet the predicted heating.

Watch out for

  • Low tensile strength. Amorim prints greater than 0.86 MPa for P45 and greater than 1.73 MPa for P50.
  • Refurbishment is hard. Bonded cork was labour intensive to apply and extremely difficult to remove (NASA 1985).
  • The product is processed from cork particles, so its density of 304 to 512 Kg/m3 is far above raw select cork at 3 to 3.5 lb/ft3.

Cork is a low-conductivity ablator with flight use on the Shuttle booster aft skirt. Our sources give no ablation rate, service temperature or Viking and QARMAN flight data for the cork products yet.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Other names and standards

The same grade under other systems, as datasheets and standards print them. Each code was checked against the page it comes from.

Other names and standards
SystemCodes
Trade nameP45, P50

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Density of P45 (metric table)Typical value printed in the manufacturer's metric table; the table says it is not a purchasing specificationproduct P45temperature 20 °Ctest standard ASTM F1315 (table footnote 1)—
2Density of P50 (metric table)Typical value printed in the manufacturer's metric table; the table says it is not a purchasing specificationproduct P50temperature 20 °Ctest standard ASTM F1315 (table footnote 1)—
3Density of P45 (imperial table)Typical value printed in the manufacturer's imperial table, same grade as the metric rowproduct P45temperature 20 °Ctest standard ASTM F1315 (table footnote 1)—
4Density of P50 (imperial table)Typical value printed in the manufacturer's imperial table, same grade as the metric rowproduct P50temperature 20 °Ctest standard ASTM F1315 (table footnote 1)—
5Tensile strength of P45 (metric table)Typical lower bound printed in the manufacturer's metric tableproduct P45test standard ASTM F152, Method B (table footnote 2)printed as greater than 0.86 MPa—
6Tensile strength of P50 (metric table)Typical lower bound printed in the manufacturer's metric tableproduct P50test standard ASTM F152, Method B (table footnote 2)printed as greater than 1.73 MPa—
7Tensile strength of P45 (imperial table)Typical lower bound printed in the manufacturer's imperial tableproduct P45test standard ASTM F152, Method B (table footnote 2)printed as greater than 125 psi—
8Tensile strength of P50 (imperial table)Typical lower bound printed in the manufacturer's imperial tableproduct P50test standard ASTM F152, Method B (table footnote 2)printed as greater than 250 psi—
9Thermal conductivity of P45 (metric table)Typical value printed in the manufacturer's metric tableproduct P45test standard ASTM C177 (table footnote 3)temperature not printed in the table—
10Thermal conductivity of P50 (metric table)Typical value printed in the manufacturer's metric tableproduct P50test standard ASTM C177 (table footnote 3)temperature not printed in the table—
11Thermal conductivity of P45 (imperial table)Typical value printed in the manufacturer's imperial table, same grade as the metric rowproduct P45test standard ASTM C177 (table footnote 3)temperature not printed in the table—
12Thermal conductivity of P50 (imperial table)Typical value printed in the manufacturer's imperial table, same grade as the metric rowproduct P50test standard ASTM C177 (table footnote 3)temperature not printed in the table—
13Specific heat of P45 (metric table)Typical value printed in the manufacturer's metric tableproduct P45test standard ASTM C351 (table footnote 4)temperature not printed in the table—
14Specific heat of P50 (metric table)Typical value printed in the manufacturer's metric tableproduct P50test standard ASTM C351 (table footnote 4)temperature not printed in the table—
15Specific heat of P45 (imperial table)Typical value printed in the manufacturer's imperial table, same grade as the metric rowproduct P45test standard ASTM C351 (table footnote 4)temperature not printed in the table—
16Specific heat of P50 (imperial table)Typical value printed in the manufacturer's imperial table, same grade as the metric rowproduct P50test standard ASTM C351 (table footnote 4)temperature not printed in the table—
17Raw select cork, before formulation (1977 report)Range stated in the report's background section, read from the scanned OCR text (pdftotext); not a product gradematerial select cork, raw, used in the report's formulationsunit as printed Ibs. per cubic foot—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Liquid water and moisture low Closed cork cells resist liquid penetration, but the report gives no moisture-uptake test for the cork product.1
Re-entry or booster heating (ablation) not rated Amorim describes a char layer that protects the inner material; no ablation rate for P45 or P50 was found.2
Corrosion details
#EnvironmentDetailsTest conditions
1 Liquid water and moisture The 1977 Dodge cork ablation report says cork has a very high resistance to moisture or liquid penetration because it has no interstices. It gives no test, exposure time or water-uptake figure for the cork product. basis qualitative statement in the report background; no test
2 Re-entry or booster heating (ablation) Amorim says its aerospace materials form a sturdy char layer that protects the inner material and slows thermal degradation. The page gives no ablation rate, char depth or recession value for either grade. basis qualitative description on the manufacturer's aerospace page; no test conditions printed

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

We found no GHS classification for Amorim's P45 or P50. A cork flooring data sheet (ComCORK, a different product) says sanding, sawing or machining can make dust with a strong explosion hazard, and that wood dust can sensitize the skin and airways.

Processing
Amorim says the sheets can be precision-trimmed and machined, and that they bond to most substrates with designated adhesive systems. The page gives no dust or hazard data.
Data status
Amorim says its table gives typical values and is not a purchasing specification.

If the cork is heated

These points come from the booster design and the manufacturer page. No cork heating test data were found in the sources we hold.

Where it was used
On the Shuttle booster, cork was used on the aft skirt because the predicted heating there was above what the sprayable ablator MSA-I could take (NASA 1985).
Ablation
Amorim says the material forms a char layer that protects the inner material. No ablation rate or gas composition for cork was found.

Handling and refurbishment

Bonding
Bonded cork was labour intensive to apply, and its adhesive layer was extremely difficult to remove during refurbishment studies (NASA 1985).
Assembly
Amorim says the products bond to metal and composite with designated adhesive systems. The adhesive is not named.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Adhesive-bonded cork is hard to remove for refurbishmentmoderate severityRemoving bonded cork from the metal structure during refurbishment studiesNASA says the high-density cork, with its adhesive layer on the metal substrate, was extremely difficult to remove, and bonding was labour intensive. NASA then used a sprayable ablator (MSA-I) on the nose cap, frustum and forward skirt.

Handling and storage

  • Amorim says its products bond easily to most substrates using designated adhesive systems and can be precision-trimmed and machined to the required geometry.
  • Amorim says its table gives typical values and is not intended as a purchasing specification.

Mitigations

  • NASA used the sprayable ablator MSA-I instead of bonded cork on the nose cap, frustum and forward skirt. It is sprayed by robot manipulator, not bonded.

Supply and geography

How common the raw materials are and where they come from.

Cork (bark of Quercus suber)

Not found in any source we hold.

Top producers
Portugal 49.6%
Recycling
Not found in any source we hold.

Updated