Guides/Comparisons

Ti-6Al-4V vs grade 2 titanium

ti-6al-4v-vs-grade-2-titanium

Ti-6Al-4V and Commercially pure titanium, Grade 2 (UNS R50400) at a glance

This page compares Ti-6Al-4V and Commercially pure titanium, Grade 2 (UNS R50400) using only values that carry a source, a test condition and an evidence level. Ranges run across temper, heat treatment and product form, measured at room temperature where the source says so.

  • Composition: Iron (Ti-6Al-4V up to 0.4%; grade 2 up to 0.30%), Oxygen (Ti-6Al-4V up to 0.2%; grade 2 up to 0.25%).
  • Yield strength: Ti-6Al-4V is higher (Ti-6Al-4V 830 to 1,100 MPa; grade 2 275 to 352 MPa), about 3.1 times the midpoint of grade 2.
  • Density: grade 2 is higher (Ti-6Al-4V 4.43 g/cm³; grade 2 4.51 g/cm³), a difference of under 10% at the midpoint.
  • Young's modulus: Ti-6Al-4V is higher (Ti-6Al-4V 114 GPa; grade 2 103 GPa), about 1.1 times the midpoint of grade 2.
  • Thermal conductivity: grade 2 is higher (Ti-6Al-4V 6.7 W/(m·K); grade 2 22 W/(m·K)), about 3.3 times the midpoint of Ti-6Al-4V.
  • Yield strength for each unit of density (calculated from each grade's midpoint values): Ti-6Al-4V 218 MPa per g/cm³; Commercially pure titanium, Grade 2 (UNS R50400) 69.5 MPa per g/cm³.

"Higher" means the whole range is higher, not just one value. Where a value is a specified minimum, the table says "at least".

Side by side

Ti-6Al-4V vs grade 2 titanium: properties compared
PropertyTi-6Al-4VCommercially pure titanium, Grade 2 (UNS R50400)
Yield strength 830 to 1,100 MPa 275 to 352 MPa
Tensile strength no data 345 to 483 MPa
Density 4.43 g/cm³ 4.51 g/cm³
Young's modulus 114 GPa 103 GPa
Thermal conductivity 6.7 W/(m·K) 22 W/(m·K)
Melting point 1,604 to 1,660 °C no data
Thermal expansion 8.6 ppm/K no data
Yield strength per densitycalculated218 MPa per g/cm³69.5 MPa per g/cm³

Composition

Composition
ElementTi-6Al-4VCommercially pure titanium, Grade 2 (UNS R50400)
Titaniumbalancebalance
Aluminium5.5 to 6.75%not listed
Vanadium3.5 to 4.5%not listed
Ironup to 0.4%up to 0.30%
Oxygenup to 0.2%up to 0.25%
Carbonnot listedup to 0.08%
Nitrogennot listedup to 0.03%
Hydrogennot listedup to 0.015%

Shares are as printed in the sources, by weight.

When to use which

Best use and weak spots
MaterialBest forWeakest at
Ti-6Al-4VStrength-to-weight structures that must stay strong up to about 400 degC, such as aerospace forgings and bars (the datasheet gives 4.43 g/cm3 density and 830 to 950 MPa yield)Low thermal conductivity (6.7 W/(m K) at 20 degC), and lower ductility once it is solution-treated and aged (6 to 10 % elongation)
Commercially pure titanium, Grade 2 (UNS R50400)Seawater, brine and chloride service where corrosion resistance and formability matter more than strength (Alleima and Smiths datasheets)Strength: 345 MPa minimum tensile, well below Ti-6Al-4V (see the Ti-6Al-4V profile). Crevice attack in hot seawater from about 80 °C (Pang and Blackwood 2016)

Where each is used

Uses
MaterialUse
Ti-6Al-4VAerospace forging and bar (example of an AMS 4928 bar forging)
Ti-6Al-4VAircraft and spacecraft structural parts made to AMS 4928 and AMS 4911
Ti-6Al-4VAero-engine components and airframe components
Ti-6Al-4VMarine equipment and offshore oil and gas equipment
Commercially pure titanium, Grade 2 (UNS R50400)Seawater-cooled heat exchanger and condenser tubing
Commercially pure titanium, Grade 2 (UNS R50400)Desalination pipe and reverse-osmosis pressure vessels
Commercially pure titanium, Grade 2 (UNS R50400)Aerospace hydraulic tubing (AMS 4943 annealed; AMS 4944 and 4945 cold worked and stress relieved)