Anodized aluminium Al2O3 (anodic film)

Anodic aluminium oxide (Al2O3 film, porous and hydrated) grown from the aluminium substrate in a sulphuric acid electrolyte

Anodizing grows a porous aluminium oxide film on an aluminium part by electrolysis.

8 sources · Updated 2026-10-19 · CC BY 4.0

Evidence level

2 of 5

Lab-measured

Thin protective film

0.0001 to 0.001 in

Thick hard film

350 to 360 HV

Dyed finish

13 to 25 µm

Thermal control

0.27 to 0.35 absorptance

Recipe, share of the weight

  • Al 52.9%Aluminium
  • O 47.1%Oxygen

Best for

Hard, wear-resistant insulating skin on aluminium housings, with the film thickness set by the drawing

Weakest at

The NASA thermal values are 1983 sample data, and the report says coating thickness changes them significantly, so they are indicative only. The hard film is also brittle compared with bare aluminium, and the film's hardness is not a wear rating

Risk at a glance

  • People No data. No hazard data recorded
  • If it fails No data. No failure risks recorded
  • Corrosion Moderate. Thin films of 3 to 5 µm pitted and the pits deepened with exposure

Why it exists

Aluminium is light and conducts heat well, but its bare surface wears and scratches easily and it is a conductor. Anodizing grows a hard oxide film from the aluminium itself, so the skin is electrically insulating and tougher than the metal underneath. For spacecraft and device housings, the film thickness is the main lever, and the MIL-A-8625F summary gives a Type II range of 0.0001 to 0.001 in and a Type III range of 0.0005 to 0.004 in. The Class 2 dyed film, which black anodize uses, is 13 to 25 µm thick in the same summary.

Where it's used

Spacecraft thermal control

NASA's GSFC table lists black and clear anodized aluminium samples as thermal-control coatings, with solar absorptance and thermal emittance printed for each colour (NASA RP-1121).

Housings and electrical isolation

Wikipedia notes that anodizing increases wear resistance, corrosion resistance, and electrical and thermal insulation of the part (Wikipedia, anodizing).

Recipe

Anodic aluminium oxide (Al2O3 film, porous and hydrated) grown from the aluminium substrate in a sulphuric acid electrolyte

Anodic aluminium oxide is grown on the part itself. The aluminium is made the anode in a sulphuric acid bath and a direct current releases oxygen at its surface, building an oxide layer. Acid dissolves the oxide while the current forms it, leaving nanopores that let the electrolyte keep growing the film (Wikipedia, anodizing). Type II is the thinner film, and Type III is the thicker hard coat, made in a refrigerated tank at higher voltage. Pores are then sealed, by hot water or a cold nickel acetate bath, to reduce corrosion.

What Al2O3 (anodic film) is made of
IngredientAtoms per unitShare of the weightWhat it does
Aluminium Al 2 52.9% The substrate. The film is grown from the aluminium surface itself, so it is not a coating applied on top.
Oxygen O 3 47.1% Supplied from the electrolyte and the anode surface, which together form the Al2O3 film. The film is porous and hydrated, which is why sealing matters.

Weight shares are calculated from standard atomic weights.

What it can do

Thin protective film

0.0001 to 0.001 in

A Type II sulphuric film runs from 0.0001 to 0.001 in thick according to the MIL-A-8625F summary, enough for corrosion protection and a decorative finish on housings.

Thick hard film

350 to 360 HV

One reader's Type III film on 7075-T6 aluminium measured 350 to 360 HV. An expert answer on the same site says a hard-coat film can reach 520 to 700 HV under good process and alloy conditions.

Dyed finish

13 to 25 µm

The Class 2 dyed film, the family black anodize belongs to, is 13 to 25 µm thick in the MIL-A-8625F summary.

Thermal control

0.27 to 0.35 absorptance

Clear and sulphuric anodize absorb only 0.27 to 0.42 of solar energy in NASA's table, which is low for a thermal-control skin, and their emittance is 0.76 to 0.87. Black dyed films absorb 0.65 to 0.86.

How it compares

The thermal numbers are for the anodic film on aluminium, from one NASA table of 1983 samples. The table warns that coating thickness can change values significantly, so the values are indicative only. The Chromic acid film has the lowest emittance of the anodized rows, at 0.56.

The same measurements for each material, so you can compare them. Each row names the key condition under the value; the full conditions and methods are in the numbered notes under Technical details.

Benchmarks
MeasurementAl2O3 (anodic film)
Thermal behavior and safety
Thermal emittance, plain (bare) aluminium reference0.04 dimensionless8
Thermal emittance, black anodize (sample A)0.86 dimensionless10
Thermal emittance, black anodize (sample B)0.82 dimensionless12
Thermal emittance, clear anodize (sample A)0.76 dimensionless14
Thermal emittance, clear anodize (sample B)0.84 dimensionless16
Thermal emittance, sulphuric anodize0.87 dimensionless18
Thermal emittance, chromic anodize0.56 dimensionless20
Physical and electrical
Coating thickness, Type II sulphuric acid anodize1×10^-4 to 0.001 in1
Coating thickness, Type III hard-coat anodize5×10^-4 to 0.004 in2
Coating thickness, Class 1 undyed anodize10 to 25 um3
Coating thickness, Class 2 dyed anodize13 to 25 um4
Hardness, Type III hard-coat anodize on 7075-T6350 to 360 HV5
Hardness, Type III hard-coat anodize, process-dependent520 to 700 HV6
Other measurements
Solar absorptance, plain (bare) aluminium reference0.26 dimensionless7
Solar absorptance, black anodize (sample A)0.86 dimensionless9
Solar absorptance, black anodize (sample B)0.65 dimensionless11
Solar absorptance, clear anodize (sample A)0.27 dimensionless13
Solar absorptance, clear anodize (sample B)0.35 dimensionless15
Solar absorptance, sulphuric anodize0.42 dimensionless17
Solar absorptance, chromic anodize0.44 dimensionless19

Why choose it, and why not

Good for

  • Housings and structures that need a hard, insulating skin, where the film thickness can be set on the drawing
  • Black or dyed finishes, which use the thicker Class 2 film

Watch out for

  • The hardness figures come from one reader's measurement and one expert answer. They are not specification limits.
  • The MIL-A-8625F summary gives thickness in inches for Type II and Type III and in micrometres for the classes, so a unit check is needed before using both together.
  • The class wording conflicts within the same summary page, so the standard itself should be checked before buying to a class.
  • Wikipedia's Type II and Type III thickness boundaries do not match the MPO inch ranges exactly. Check the drawing before quoting one.

Anodized aluminium gives a thickness-controlled, hard, insulating film on aluminium, and the film hardness is far above bare metal. The NASA table shows the film can be tuned for thermal control, with black dyed films absorbing most solar energy and the chromic film having the lowest emittance. The thermal values are 1983 samples, and no salt spray or orbital data were read, so the coating still needs test data for a flight choice.

Technical details

For scientists and researchers. Everything above comes from the record below: every number with its method, its conditions and its source.

Notes

The method, full conditions and any caveat for the numbered rows above.

Notes for the numbered rows
#MeasurementMethodConditionsCaveat
1Coating thickness, Type II sulphuric acid anodizeRange printed in a finisher's summary of MIL-A-8625Fprocess sulphuric acid anodize, Type IIstandard MIL-A-8625F as summarisedThe source gives the thickness only in inches. The same page says the purchase documents or drawing should set the thickness, so the range is a guide.
2Coating thickness, Type III hard-coat anodizeRange printed in a finisher's summary of MIL-A-8625Fprocess hard-coat anodize, Type IIIstandard MIL-A-8625F as summarised—
3Coating thickness, Class 1 undyed anodizeRange printed in a finisher's summary of MIL-A-8625Fclass Class 1 (undyed)standard MIL-A-8625F as summarisedThe same page's FAQ says the classes relate to sealing processes, which conflicts with its body text. Check the standard before relying on the class wording.
4Coating thickness, Class 2 dyed anodizeRange printed in a finisher's summary of MIL-A-8625Fclass Class 2 (dyed, can be coloured)standard MIL-A-8625F as summarisedBlack anodize is a dyed film, so this range is the relevant one for black finishes. The page does not give a black-specific thickness.
5Hardness, Type III hard-coat anodize on 7075-T6Reader-reported value in a Q&A answer on a finishing trade sitealloy 7075-T6process hard-coat anodize, Type IIItest Vickers, value as reported by a readerThis is a single reader's measurement on one alloy, not a specification limit. The same article warns that Rockwell testing does not work on thin hard films.
6Hardness, Type III hard-coat anodize, process-dependentValue given in an expert answer on a finishing trade site, with the conversion stated in the sourcetest Rockwell C 50 to 60 converted by the source to HVprocess hard-coat anodize, Type III, under certain process and alloy conditionsalloy not namedThe source says this is reached only under certain process and alloy conditions and names no alloy. It is an upper-end figure, not a typical value.
7Solar absorptance, plain (bare) aluminium referenceValue in the anodized aluminium samples table of NASA RP-1121, the column order inferred from the report's convention (absorptance then emittance)surface plain aluminium, reference rowtest NASA GSFC spectrophotometer, room temperatureThe text layer of the PDF has no column headers, so the column order is inferred. The same row pairs 0.26 with 0.04, which matches a bare-metal reference. Coating thickness is critical per the table footnote.
8Thermal emittance, plain (bare) aluminium referenceValue in the anodized aluminium samples table of NASA RP-1121, emittance column (inferred)surface plain aluminium, reference rowtest NASA GSFC emissometer or calorimetric method, room temperature—
9Solar absorptance, black anodize (sample A)Anodized aluminium samples table of NASA RP-1121, first Black row (column order inferred)colour black, dyedtest NASA GSFC spectrophotometer, room temperatureThe table lists two black anodized rows with different values. Which sample each row came from is not stated in the text layer.
10Thermal emittance, black anodize (sample A)Anodized aluminium samples table of NASA RP-1121, same first Black row (column order inferred)colour black, dyedtest NASA GSFC emissometer or calorimetric method, room temperature—
11Solar absorptance, black anodize (sample B)Anodized aluminium samples table of NASA RP-1121, second Black row (column order inferred)colour black, dyedtest NASA GSFC spectrophotometer, room temperature—
12Thermal emittance, black anodize (sample B)Anodized aluminium samples table of NASA RP-1121, same second Black row (column order inferred)colour black, dyedtest NASA GSFC emissometer or calorimetric method, room temperature—
13Solar absorptance, clear anodize (sample A)Anodized aluminium samples table of NASA RP-1121, first Clear row (column order inferred)colour clear, undyedtest NASA GSFC spectrophotometer, room temperature—
14Thermal emittance, clear anodize (sample A)Anodized aluminium samples table of NASA RP-1121, same first Clear row (column order inferred)colour clear, undyedtest NASA GSFC emissometer or calorimetric method, room temperature—
15Solar absorptance, clear anodize (sample B)Anodized aluminium samples table of NASA RP-1121, second Clear row (column order inferred)colour clear, undyedtest NASA GSFC spectrophotometer, room temperature—
16Thermal emittance, clear anodize (sample B)Anodized aluminium samples table of NASA RP-1121, same second Clear row (column order inferred)colour clear, undyedtest NASA GSFC emissometer or calorimetric method, room temperature—
17Solar absorptance, sulphuric anodizeAnodized aluminium samples table of NASA RP-1121, Sulphuric row (column order inferred)process sulphuric anodize, undyed as named in the tabletest NASA GSFC spectrophotometer, room temperature—
18Thermal emittance, sulphuric anodizeAnodized aluminium samples table of NASA RP-1121, Sulphuric row (column order inferred)process sulphuric anodize, undyed as named in the tabletest NASA GSFC emissometer or calorimetric method, room temperature—
19Solar absorptance, chromic anodizeAnodized aluminium samples table of NASA RP-1121, Chromic row (column order inferred)process chromic acid anodizetest NASA GSFC spectrophotometer, room temperatureThe chromic acid anodize (Type I) is the low-emittance option in this table, at 0.56 emittance, against 0.76 to 0.87 for the sulphuric and clear films.
20Thermal emittance, chromic anodizeAnodized aluminium samples table of NASA RP-1121, Chromic row (column order inferred)process chromic acid anodizetest NASA GSFC emissometer or calorimetric method, room temperature—

Corrosion and compatibility

What happens when it meets other materials and environments.

Corrosion and compatibility
EnvironmentConcernWhat happens
Neutral salt spray, cyclic chamber, up to 80 days, 2A12 and 6061 sulphuric anodize moderate Thin films of 3 to 5 µm pitted and the pits deepened with exposure1
Neutral salt spray, cyclic chamber, up to 80 days, thick sulphuric anodize low Thick films of 15 to 20 µm were not penetrated by corrosion2
Corrosion details
#EnvironmentDetailsTest conditions
1 Neutral salt spray, cyclic chamber, up to 80 days, 2A12 and 6061 sulphuric anodize Pit depth grew steadily in the thin films over the test. The 6061 thin film pitted less than the 2A12 thin film, and the paper says sealing gave effective protection to 6061. standard neutral salt spray, cyclic chamberfilm 3 to 5 µm thin sulphuric anodizeexposure up to 80 days
2 Neutral salt spray, cyclic chamber, up to 80 days, thick sulphuric anodize The paper reports that corrosion did not penetrate the thick 15 to 20 µm films to the substrate, and pitting was more gradual than in the thin films. The 2A12 thick film had cracks and voids, which made it more prone to corrosion. standard neutral salt spray, cyclic chamberfilm 15 to 20 µm thick sulphuric anodizeexposure up to 80 days

Risks and side effects

Hazards to people, what happens when a cell overheats, and how the material is handled and stored.

For people

The sources read here describe no health hazard for the finished film.

Finished parts
No hazard statement for the finished film was read. Handle the anodizing chemicals as the finisher's own safety sheet directs.
Alumina powder
PubChem's GHS entry for aluminium oxide (corundum, CID 14769) lists H319, causes serious eye irritation, from some company reports. Other reports are Not Classified.

If it fails

These are failure routes the sources mention; none of them is measured in this run.

Brittle hard film
A hard-coat film is harder and more brittle than the bare alloy, so a heavy impact can crack it. The cracks are not quantified here.
Thickness drift
Film thickness is set by the drawing. A part anodized to the wrong thickness will not meet its specified protection.
Fissures and dissolution
Wikipedia says microscopic fissures can lead to corrosion, and the film dissolves in high or low pH, which strips it and corrodes the substrate.

Handling and storage

Specify on the drawing
Call out the anodize type, class and thickness on the drawing, since the standard summary says the drawing or purchase document sets them.
Seal the film
Sealing reduces porosity and corrosion pathways, per Wikipedia. Type III sealing trades some abrasion resistance for corrosion resistance.

Test details
The original wording and numbers from the sources, for readers who want them.

Failure risks

Failure risks
FailureTrigger and consequence
Microscopic fissures in the filmMicroscopic fissures can lead to corrosion. The film is also dissolved in high or low pH, which strips it and corrodes the substrate.

Handling and storage

  • Sealing is required for Type I and II films and optional for Type III, per MIL-A-8625 as summarised by Wikipedia. Hot water or nickel acetate sealing reduces porosity.

Mitigations

  • Sealing sulphuric films reduces porosity and the interstitial pathways that allow corrosive ion exchange.

Supply and geography

How common the raw materials are and where they come from.

Primary aluminium smelter production (the metal the film is grown from)

Bauxite resources are estimated at 55 to 75 billion t globally (USGS 2026), enough for world demand well into the future. Bauxite chapter not read in this run.

Top producers (2025)
China 60.8%, India 5.7%, Russia 5.3%, Canada 4.5%, United Arab Emirates 3.6%