Guides/Comparisons

Copper vs bronze

copper-vs-bronze

Copper (Cu) and Aluminium bronze C95400 at a glance

This page compares Copper (Cu) and Aluminium bronze C95400 using only values that carry a source, a test condition and an evidence level. Ranges run across temper, heat treatment and product form, measured at room temperature where the source says so.

  • Composition: Copper (copper 100.0%; bronze C954 83%).
  • Yield strength: bronze C954 is higher (copper 69 MPa; bronze C954 at least 205 MPa), about 3.7 times the midpoint of copper.
  • Tensile strength: bronze C954 is higher (copper 179 to 262 MPa; bronze C954 at least 515 MPa), about 2.7 times the midpoint of copper.
  • Density: copper is higher (copper 8.9 to 8.96 g/cm³; bronze C954 7.45 g/cm³), about 1.2 times the midpoint of bronze C954.
  • Young's modulus: copper is higher (copper 117 GPa; bronze C954 107 GPa), a difference of under 10% at the midpoint.
  • Thermal conductivity: copper is higher (copper 391 W/(m·K); bronze C954 58.7 W/(m·K)), about 6.7 times the midpoint of bronze C954.
  • Melting point: copper is higher (copper 1,083 to 1,085 °C; bronze C954 1,027 to 1,038 °C), a difference of under 10% at the midpoint.
  • Thermal expansion: copper is higher (copper 17.6 ppm/K; bronze C954 15.5 to 16.2 ppm/K), about 1.1 times the midpoint of bronze C954.

"Higher" means the whole range is higher, not just one value. Where a value is a specified minimum, the table says "at least".

Side by side

Copper vs bronze: properties compared
PropertyCopper (Cu)Aluminium bronze C95400
Yield strength 69 MPa at least 205 MPa
Tensile strength 179 to 262 MPa at least 515 MPa
Density 8.9 to 8.96 g/cm³ 7.45 g/cm³
Young's modulus 117 GPa 107 GPa
Thermal conductivity 391 W/(m·K) 58.7 W/(m·K)
Melting point 1,083 to 1,085 °C 1,027 to 1,038 °C
Service temperature no data 399 °C
Thermal expansion 17.6 ppm/K 15.5 to 16.2 ppm/K

Composition

Composition
ElementCopper (Cu)Aluminium bronze C95400
Copper100.0%83%
Aluminiumnot listed10 to 11.5%
Ironnot listed3 to 5%

Shares are as printed in the sources, by weight.

When to use which

Best use and weak spots
MaterialBest forWeakest at
Copper (Cu)Carrying electricity and heat: 100 %IACS electrical conductivity and 391 W/(m·K) thermal conductivity in the soft oxygen-free gradeStrength in the soft state (69 MPa yield), and survival of the cell's copper foil if the cell is over-discharged (dissolution above about 3.5 V vs Li+/Li in a model)
Aluminium bronze C95400Heavily loaded, low-speed bearings, worm gears and valve parts, and marine hardware in seawater (Concast, Bunting, Wikipedia)Dealuminification in seawater crevices, under deposits or with galvanic coupling, and oxyacetylene welding (not recommended by Concast)

Where each is used

Uses
MaterialUse
Copper (Cu)Negative-electrode current collector foil in lithium-ion cells
Copper (Cu)Printed circuit boards
Copper (Cu)Heat spreading and conductive paths
Copper (Cu)Telecommunication cables and electrical conductors
Aluminium bronze C95400Bearings, bushings, spur gears and heavily loaded worm gears
Aluminium bronze C95400Covers for marine hardware and ship building parts
Aluminium bronze C95400Pump parts, valve bodies, valve guides, valve seats and valves