spore: profile
id: silicon-bronze
spore_version: 0.2
family: copper-alloys
name: Silicon bronze C65500 (CuSi3Mn1)
abbreviation: C655
role: wrought copper-silicon-manganese alloy for welded vessels, fasteners, bushings and marine hardware
category: metals
type: copper-alloys
summary: |
  Silicon bronze C65500 (UNS C65500, EN CW116C, EN name CuSi3Mn1, also called Everdur in the US and Cusilman in Australia) is a wrought copper alloy with 2.8 to 3.8 % silicon and 0.50 to 1.3 % manganese, and copper as the remainder. Its density is 8.53 g/cm3 and its electrical conductivity is 7 %IACS, so silicon lowers its conductivity to about that of steel. The H02 flat product in the datasheet has a tensile strength of 538 MPa and a yield strength of 310 MPa, and the H08 temper reaches 758 MPa. The datasheet rates it highly for corrosion in industrial, marine and rural air and in stagnant sea water, and it is one of the easiest copper alloys to weld.
best_for: Welded tanks, pressure vessels, pump and valve parts, and marine hardware where welding and corrosion resistance matter more than conductivity
weakest_at: Electrical conductivity of 7 %IACS, and not recommended above 150 degC or in steam above 100 degC (Australwright datasheet)
identity:
  formula: 'Cu-Si-Mn wrought single-phase alloy, UNS C65500: copper matrix with 2.8 to 3.8 wt % silicon and 0.50 to 1.3 wt % manganese; iron 0.8 max, zinc 1.5 max, nickel 0.6 max, lead 0.05 max (wt %)'
  source: australwright-c65500
  where: Chemical Composition table (Min/Max column); Introduction paragraph naming UNS C65500; Wikipedia Bronze article gives the same silicon, manganese, iron, zinc and lead limits
  designations:
    - system: UNS
      code: C65500
      source: australwright-c65500
      where: Introduction paragraph, sentence beginning International this alloy is known as UNS C65500
    - system: EN name
      code: CW116C
      source: wieland-c65500
      where: Specifications of Bronze CDA 65500, International Standards table, Europe row
    - system: EN name
      code: CuSi3Mn1
      source: wieland-c65500
      where: Specifications of Bronze CDA 65500, International Standards table, Europe row
    - system: EN
      code: '2.1525'
      source: wieland-c65500
      where: Specifications of Bronze CDA 65500, International Standards table, Germany row (DIN 17666, name CuSi3Mn)
    - system: BS
      code: CS 101
      source: wieland-c65500
      where: Specifications of Bronze CDA 65500, International Standards table, UK row
    - system: GOST
      code: BrKMc3-1
      source: wieland-c65500
      where: Specifications of Bronze CDA 65500, International Standards table, Russia row
    - system: GB
      code: QSi3-1
      source: wieland-c65500
      where: Specifications of Bronze CDA 65500, International Standards table, China row
    - system: ASTM
      code: B98
      note: rod and bar
      source: australwright-c65500
      where: Applicable Specifications table, Rod and Bar rows
    - system: ASTM
      code: B96
      note: sheet, plate and strip
      source: australwright-c65500
      where: Applicable Specifications table, Sheet, Plate and Strip rows
    - system: ASTM
      code: B124
      note: forgings
      source: australwright-c65500
      where: Applicable Specifications table, Bar, Forging and Forgings rows
    - system: ASTM
      code: B315
      note: tube and pipe
      source: australwright-c65500
      where: Applicable Specifications table, Tube and Pipe rows
    - system: ASTM
      code: B99
      note: wire
      source: australwright-c65500
      where: Applicable Specifications table, Wire row
    - system: Trade name
      code: Everdur
      source: australwright-c65500
      where: Introduction paragraph, American trade name for wire and rod
    - system: Trade name
      code: Cusilman
      source: australwright-c65500
      where: Introduction paragraph, Australian trade name for sheet, plate, circles and ingot
tags:
  environments: []
  stresses: []
  applications:
    - structures
    - mechanisms
properties:
  - benchmark: density
    label: Density, silicon bronze C65500
    value: 8.53
    unit: g/cm3
    scope: material
    conditions:
      grade: C65500
      temperature: 20 degC
      unit_in_source: 0.308 lb/in3 at 68 degF
    method: Value printed in the physical properties table of the Australwright datasheet
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Density
  - benchmark: melting_point
    label: Solidus and liquidus, silicon bronze C65500
    value: 971
    value_high: 1027
    bound: range
    unit: degC
    scope: material
    conditions:
      grade: C65500
      unit_in_source: solidus 1780 degF; liquidus 1880 degF
      pressure: not stated
    method: Solidus (low) and liquidus (high) printed in the Australwright physical properties table
    status: ground
    note: The Wieland page prints a melting range of 970 to 1025 degC; the Australwright figures are used here.
    source: australwright-c65500
    where: Physical Properties table, rows Melting Point (Liquidus) and Melting Point (Solidus)
  - benchmark: electrical_conductivity
    label: Electrical conductivity, silicon bronze C65500
    value: 7
    unit: '%IACS'
    scope: material
    conditions:
      grade: C65500
      temperature: 68 degF (20 degC)
    method: Value printed in the Australwright physical properties table
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Electrical Conductivity
  - benchmark: thermal_conductivity
    label: Thermal conductivity, silicon bronze C65500
    value: 36.3
    unit: W/(m.K)
    scope: material
    conditions:
      grade: C65500
      temperature: 20 degC
      unit_in_source: 36.3 W/m.degK at 20 degC; 21.0 Btu.ft/(hr.ft2.degF) at 68 degF
    method: Printed as 36.3 W/m.degK at 20 degC; the unit is written here as W/(m.K), which is the same unit
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Thermal Conductivity
  - benchmark: specific_heat
    label: Specific heat, silicon bronze C65500
    value: 376.78
    unit: J/(kg.K)
    scope: material
    conditions:
      grade: C65500
      temperature: 293 K (20 degC)
      unit_in_source: 376.78 J/kg.degK at 293 degK
    method: Value printed in the Australwright physical properties table
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Specific Heat
  - benchmark: cte
    label: Mean coefficient of thermal expansion, 20 to 300 degC
    value: 18
    unit: um/(m.degC)
    scope: material
    conditions:
      grade: C65500
      range: 20 to 300 degC
      unit_in_source: 18.0 x 10-6 per degC at 20 degC (20-300 degC)
    method: Printed as 18.0 x 10-6 per degC; 10-6 per degC is the same unit as um/(m.degC)
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Mean Coefficient of Expansion, metric column
  - benchmark: elastic_modulus
    label: Modulus of elasticity in tension, silicon bronze C65500
    value: 103400
    unit: MPa
    scope: material
    conditions:
      grade: C65500
      mode: tension
      unit_in_source: 15,000 ksi
    method: Value printed in the Australwright physical properties table
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Modulus of Elasticity (Tension), metric column
  - benchmark: shear_modulus
    label: Modulus of rigidity in torsion, silicon bronze C65500
    value: 38610
    unit: MPa
    scope: material
    conditions:
      grade: C65500
      mode: torsion
      unit_in_source: 5,600 ksi
    method: Value printed in the Australwright physical properties table
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Modulus of Rigidity (Torsion), metric column
  - benchmark: electrical_resistivity
    label: Electrical resistivity, silicon bronze C65500
    value: 24.6
    unit: microohm-cm
    scope: material
    conditions:
      grade: C65500
      temperature: 20 degC
      unit_in_source: 24.6 microhm-cm at 20 degC
    method: Value printed in the Australwright physical properties table
    status: ground
    source: australwright-c65500
    where: Physical Properties table, row Electrical Resistivity, metric column
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, H02 flat product 1 mm
    value: 538
    unit: MPa
    scope: material
    conditions:
      temper: H02
      form: flat product
      section: 1 mm
      temperature: 20 degC
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H02 section 1 mm, Tensile Strength column
  - benchmark: yield_strength
    label: Yield strength at 0.5 % extension, H02 flat product 1 mm
    value: 310
    unit: MPa
    scope: material
    conditions:
      temper: H02
      form: flat product
      section: 1 mm
      temperature: 20 degC
      basis: 0.5 % extension under load
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H02 section 1 mm, Yield Strength column
  - benchmark: elongation
    label: Elongation, H02 flat product 1 mm
    value: 17
    unit: '%'
    scope: material
    conditions:
      temper: H02
      form: flat product
      section: 1 mm
      temperature: 20 degC
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H02 section 1 mm, Elongation column
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, H04 flat product 1 mm
    value: 648
    unit: MPa
    scope: material
    conditions:
      temper: H04
      form: flat product
      section: 1 mm
      temperature: 20 degC
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H04 section 1 mm, Tensile Strength column
  - benchmark: yield_strength
    label: Yield strength at 0.5 % extension, H04 flat product 1 mm
    value: 400
    unit: MPa
    scope: material
    conditions:
      temper: H04
      form: flat product
      section: 1 mm
      temperature: 20 degC
      basis: 0.5 % extension under load
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H04 section 1 mm, Yield Strength column
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, H08 flat product 1 mm
    value: 758
    unit: MPa
    scope: material
    conditions:
      temper: H08
      form: flat product
      section: 1 mm
      temperature: 20 degC
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H08 section 1 mm, Tensile Strength column
  - benchmark: yield_strength
    label: Yield strength at 0.5 % extension, H08 flat product 1 mm
    value: 427
    unit: MPa
    scope: material
    conditions:
      temper: H08
      form: flat product
      section: 1 mm
      temperature: 20 degC
      basis: 0.5 % extension under load
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row H08 section 1 mm, Yield Strength column
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, OS070 flat product 1 mm (soft temper)
    value: 386
    unit: MPa
    scope: material
    conditions:
      temper: OS070
      form: flat product
      section: 1 mm
      temperature: 20 degC
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row OS070 section 1 mm, Tensile Strength column
  - benchmark: yield_strength
    label: Yield strength at 0.5 % extension, OS070 flat product 1 mm (soft temper)
    value: 145
    unit: MPa
    scope: material
    conditions:
      temper: OS070
      form: flat product
      section: 1 mm
      temperature: 20 degC
      basis: 0.5 % extension under load
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row OS070 section 1 mm, Yield Strength column
  - benchmark: elongation
    label: Elongation, OS070 flat product 1 mm (soft temper)
    value: 63
    unit: '%'
    scope: material
    conditions:
      temper: OS070
      form: flat product
      section: 1 mm
      temperature: 20 degC
    method: Room-temperature value printed in the Australwright mechanical properties table
    status: ground
    source: australwright-c65500
    where: Mechanical Properties table, Flat Products, row OS070 section 1 mm, Elongation column
  - benchmark: ultimate_tensile_strength
    label: Tensile strength range, H04 hard-drawn rod up to 6.35 mm
    value: 615
    value_high: 689
    bound: range
    unit: MPa
    scope: material
    conditions:
      temper: H04
      form: rod and bar, hard drawn
      section: up to 0.25 in (6.35 mm)
    method: Range printed in the Wieland mechanical properties table; value is the low end and value_high the high end
    status: ground
    source: wieland-c65500
    where: Mechanical Properties table, Rod and Bar, H04, first size row, UTS N/mm2 column
  - benchmark: yield_strength
    label: Yield strength range at 0.5 % extension, H04 hard-drawn rod up to 6.35 mm
    value: 380
    value_high: 420
    bound: range
    unit: MPa
    scope: material
    conditions:
      temper: H04
      form: rod and bar, hard drawn
      section: up to 0.25 in (6.35 mm)
      basis: 0.5 % extension
    method: Range printed in the Wieland mechanical properties table; value is the low end and value_high the high end
    status: ground
    source: wieland-c65500
    where: Mechanical Properties table, Rod and Bar, H04, first size row, 0.5 % Yield column
  - benchmark: elongation
    label: Elongation range, H04 hard-drawn rod up to 6.35 mm
    value: 8
    value_high: 19
    bound: range
    unit: '%'
    scope: material
    conditions:
      temper: H04
      form: rod and bar, hard drawn
      section: up to 0.25 in (6.35 mm)
    method: Range printed in the Wieland mechanical properties table; value is the low end and value_high the high end
    status: ground
    source: wieland-c65500
    where: Mechanical Properties table, Rod and Bar, H04, first size row, Elong column
checked_values: 22
corrosion:
  - environment: Industrial, marine and rural atmospheres; many natural waters; stagnant and low-velocity sea water
    headline: Listed by the datasheet as suitable service; no corrosion rate printed.
    effect: The Australwright datasheet lists these as service experience with the alloy. It prints no rate in mm per year or mpy for any of them.
    rating: low
    conditions:
      basis: qualitative service list, no test data
      exposure: not stated
    source: australwright-c65500
    where: Corrosion properties section, Service experience list
  - environment: Seawater and other polluted water systems
    headline: Excellent corrosion properties in sea water, per Wieland; no rate printed.
    effect: Wieland describes the alloy as single-phase and high in copper with excellent corrosion properties in seawater and polluted water, and with anti-biofouling behaviour in seawater. No numeric corrosion rate is printed on that page.
    rating: low
    conditions:
      basis: qualitative product description
      exposure: not stated
    source: wieland-c65500
    where: Details section, paragraphs on corrosion and anti-biofouling
  - environment: Non-oxidising acids, alkalis and salts, for example sulphuric acid cold up to 90 % and caustic soda up to 40 %
    headline: Datasheet lists these as suitable, provided no oxidising agents are present.
    effect: Australwright lists sulphuric acid cold up to 90 %, hot up to 30 % in the absence of oxidising agents, caustic soda up to 40 % cold or hot, and a range of organic chemicals and salts as suitable.
    rating: low
    conditions:
      basis: qualitative service list, no test data
      exposure: concentrations as printed in the datasheet
    source: australwright-c65500
    where: Corrosion properties section, Service experience list (Acids and Alkalies rows)
  - environment: Ammonia, hot ferric chloride, hydrogen sulphide, nitric acid and mercury salts
    headline: Datasheet says not to use the alloy in these media.
    effect: The datasheet lists alkaline sulphides, aqueous ammonia, hot ferric chloride, hydrogen sulphide, mercury and its salts, and nitric acid among the media it should not be used in.
    rating: moderate
    conditions:
      basis: supplier advice, no test data
      exposure: not stated
    source: australwright-c65500
    where: Corrosion properties section, Importantly silicon bronze should not be used for the following list
  - environment: Steam or water above 100 degC for long periods; service above 150 degC
    headline: Corrosive attack and creep limit long-term hot service.
    effect: The datasheet says contact with steam or water above 100 degC for long periods may cause corrosive attack, especially under stress or cycling. It also says the alloy creeps over long periods above 150 degC and recommends against service above that temperature.
    rating: moderate
    conditions:
      basis: supplier advice, no test data
      exposure: long-term; duration not stated
    source: australwright-c65500
    where: Corrosion properties section, Service at elevated temperature
risks:
  hazards:
    - text: 'Supplier safety data sheet for a silicon bronze alloy family (product codes C64200, C65100, C65500, C66100 and others): signal word Danger; combustible dust; reproductive toxicity category 1A; specific target organ toxicity from repeated exposure category 1; hazardous to the aquatic environment, acute category 1 and long-term category 2. The sheet covers a family of grades, not C65500 alone.'
      ghs: []
      source: sam-sds
      where: Section 2, Hazard(s) identification, signal word and hazard statements
    - text: Dust and fumes form when the alloy is heated, cut, ground or welded; heating above the melting point releases metallic oxides that can cause metal fume fever, with shivering, fever and muscular pain.
      ghs: []
      source: sam-sds
      where: Section 4 (Most important symptoms) and Section 11 (Inhalation)
    - text: Contact with strong acids releases flammable hydrogen gas. In a fire the sheet notes toxic vapours and fumes of lead and lead compounds, because the family includes leaded grades.
      ghs: []
      source: sam-sds
      where: Section 5 (Specific hazards arising from the chemical) and Section 10 (Incompatible materials)
    - text: 'PubChem GHS for manganese metal (a component of the alloy): flammable solid in 11.6 % of notifications and serious eye irritation in 14.8 %; these describe the pure metal, not the solid alloy.'
      ghs:
        - H228
        - H319
      source: pubchem-mn
      where: Safety and Hazards, GHS Classification, hazard statements
  failure_risks:
    - mode: Creep and loss of design strength in hot service
      trigger: Service above 150 degC, or contact with steam above 100 degC for long periods
      consequence: Creep over long service; the datasheet says design stresses based on creep data are comparatively low at temperature.
      severity: moderate
      source: australwright-c65500
      where: Corrosion properties section, Service at elevated temperature
    - mode: Attack in named process chemicals
      trigger: Ammonia, hot ferric chloride, hydrogen sulphide, nitric acid or mercury salts
      consequence: The datasheet advises against these media; attack is not quantified in the source.
      severity: moderate
      source: australwright-c65500
      where: Corrosion properties section, list of media the alloy should not be used in
    - mode: Hydrogen release on contact with acid
      trigger: Contact with strong acids
      consequence: Flammable hydrogen gas is released, creating a fire and explosion hazard in closed spaces.
      severity: moderate
      source: sam-sds
      where: Section 5, Specific hazards arising from the chemical
  handling:
    - text: Do not breathe dust or fume; control dust and fume when cutting, grinding or welding, and avoid dust build-up because fine dust can form an explosive mixture with air.
      source: sam-sds
      where: Section 2 (precautionary statements) and Section 5 (explosion hazard)
    - text: Keep service below 150 degC, and keep steam or hot water below 100 degC for long periods unless the creep and corrosion behaviour has been checked.
      source: australwright-c65500
      where: Corrosion properties section, Service at elevated temperature
    - text: Keep away from strong oxidising agents and acids; both are listed as incompatible in the safety data sheet.
      source: sam-sds
      where: Section 10, Incompatible materials
documents:
  - title: Austral Wright Metals, Silicon Bronze C65500 product page (composition, physical and mechanical tables, applications, corrosion)
    type: datasheet
    url: https://www.australwright.com.au/technical-data/alloys/copper-brass/copper-alloys-c65500-silicon-bronze/
    year: 2026
  - title: Wieland Diversified, Bronze CDA 65500 technical page (international standards, mechanical and physical properties)
    type: datasheet
    url: https://www.wieland-diversified.com/bronze-overview/bronze-cda-65500/
    year: 2026
  - title: Stanford Advanced Materials, Silicon Bronze Alloy safety data sheet, SDS 11
    type: sds
    url: https://www.samaterials.com/tds/sc/1783992984-CU8125.pdf
    year: 2018
  - title: 'PubChem: Manganese (CID 23930), GHS classification'
    type: database
    url: https://pubchem.ncbi.nlm.nih.gov/compound/23930
    year: 2026
  - title: 'Wikipedia: Bronze (silicon bronze composition)'
    type: database
    url: https://en.wikipedia.org/wiki/Bronze
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Copper'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-copper.pdf
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Silicon'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-silicon.pdf
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Manganese'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-manganese.pdf
    year: 2026
gaps:
  - No seawater or marine corrosion rate in mm per year or mpy was printed on any page read. Wieland and Australwright both describe the sea-water resistance qualitatively only.
  - 'Nominal composition differs between pages: the Australwright text gives 96 % copper, 3 % silicon and 1 % manganese, its table gives nominal copper 97.0, manganese 0.9 and silicon 3.0, and Wieland gives 95 % copper, 4 % silicon and 1 % manganese. Only the printed min and max ranges are used in identity.'
  - 'Melting ranges differ slightly: Australwright prints solidus 971 degC and liquidus 1027 degC, Wieland prints 970 to 1025 degC. The Australwright figures are used.'
  - Hardness (Rockwell B, Rockwell F, Vickers) and fatigue strength are printed on the Australwright table, but the extracted column layout does not show which value belongs to which column, so none are entered.
  - The Wieland modulus values are printed as 15 ksi and 103 N/mm2, with a printing error on the rigidity figure; the Australwright metric values are used instead.
  - Only the H04 hard-drawn rod ranges come from Wieland, and they apply to rod and bar up to 6.35 mm; no flat-product or wire values from Wieland are used.
  - The safety data sheet covers a family of silicon bronze grades, and its lead range of 0 to 0.8 % is wider than the C65500 lead maximum of 0.05 % printed by Australwright. The hazard entries are therefore the family's, not C65500 alone.
  - No C65500-specific SDS was found. The PubChem GHS entries describe manganese metal, not the alloy.
  - The trade name High-Silicon Bronze A was seen in search results but was not printed on any fetched page, so it is not entered.
  - The US 2025 list entry for silicon and copper is from the USGS chapters. Manganese is not stated as critical in its USGS chapter, and no EU critical raw materials list was checked for silicon, manganese or copper.
  - Manganese and silicon shares are calculated from the 2025 estimates in the USGS tables (silicon metal total 4,600 t; manganese total 20,000 kt); they are not printed as percentages.
  - No vacuum, outgassing, radiation, atomic oxygen or thermal-cycling data for C65500 was found in the sources read.
  - The Wieland page gives an ASTM B98 and B124 specification set, but its UNS and specification table is not fully legible in the extracted text, so only codes printed in the Australwright table are entered as ASTM designations.
uses:
  - application: structures
    device: Welded tanks, pressure vessels and process vessels
    example: Australwright lists welded tanks, process vessels, calorifiers and domestic hot water cylinders as uses of silicon bronze, and says it is one of the easiest copper alloys to weld.
    source: australwright-c65500
    where: Silicon Bronze Applications section and Welding properties section
  - application: mechanisms
    device: Bushings, bearing plates and piston rings
    example: The Australwright industrial application list names bushings, bearing plates, piston rings and heat exchanger tubes.
    source: australwright-c65500
    where: Silicon Bronze Applications table, Industrial row
  - application: mechanisms
    device: Fasteners, hinges and marine hardware
    example: Wieland says silicon bronze is used in pump and valve components, fasteners, piston rings and marine hardware.
    source: wieland-c65500
    where: Details section, first paragraph
supply:
  - subject: Copper (remainder of the alloy)
    producers:
      - country: Chile
        share_percent: 23
        year: 2025
      - country: Congo (Kinshasa)
        share_percent: 13.9
        year: 2025
      - country: Peru
        share_percent: 11.7
        year: 2025
      - country: China
        share_percent: 7.8
        year: 2025
      - country: Russia
        share_percent: 5.7
        year: 2025
    critical_lists:
      - list: U.S. Final 2025 List of Critical Minerals (copper added, 90 FR 50494)
        listed: true
    recycling: 'USGS, U.S. section: old scrap converted to refined metal, alloys and other forms provided an estimated 160,000 tons of copper in 2025, and scrap supplied about 30 % of U.S. copper supply.'
    substitutes:
      - 'USGS: aluminum substitutes for copper in automobile radiators, electrical equipment and power cable; optical fiber substitutes in telecommunications.'
    source: usgs-mcs2026-copper
    where: World Mine and Refinery Production and Reserves table, mine production 2025e in thousand tons of copper content (world total 23,000; Chile 5,300; Congo (Kinshasa) 3,200; Peru 2,700; China 1,800; Russia 1,300); shares calculated from those values; Recycling; Substitutes; critical minerals text
  - subject: Silicon (ferrosilicon and silicon metal feed)
    producers:
      - country: China
        share_percent: 87
        year: 2025
      - country: Brazil
        share_percent: 3.9
        year: 2025
      - country: Norway
        share_percent: 2.8
        year: 2025
      - country: France
        share_percent: 1.5
        year: 2025
      - country: Russia
        share_percent: 0.8
        year: 2025
    critical_lists:
      - list: U.S. Final 2025 List of Critical Minerals (silicon added, 90 FR 50494)
        listed: true
    recycling: 'USGS: recycling of silicon is insignificant.'
    substitutes:
      - 'USGS: aluminum, silicon carbide and silicomanganese can be substituted for ferrosilicon in some applications.'
    source: usgs-mcs2026-silicon
    where: World Production table, silicon metal, 2025 column (China 4,000; Brazil 180; Norway 130; France 68; Russia 35; world total read as 4,600 thousand t of silicon content); shares calculated from those values; Recycling; Substitutes; critical minerals text
  - subject: Manganese
    producers:
      - country: South Africa
        share_percent: 38
        year: 2025
      - country: Gabon
        share_percent: 25
        year: 2025
      - country: Ghana
        share_percent: 10
        year: 2025
      - country: Australia
        share_percent: 8
        year: 2025
    critical_lists: []
    recycling: 'USGS: manganese was recycled incidentally with ferrous and nonferrous scrap; scrap recovery specifically for manganese was negligible.'
    substitutes:
      - 'USGS: manganese has no satisfactory substitute in its major applications.'
    source: usgs-mcs2026-manganese
    where: World Mine Production and Reserves table, 2025e in thousand metric tons of manganese content (world total 20,000; South Africa 7,600; Gabon 5,000; Ghana 2,000; Australia 1,600); shares calculated from those values; Recycling; Substitutes. The chapter does not state a critical-minerals status, so none is entered.
license: CC-BY-4.0
updated: '2026-10-26'
review:
  status: draft
  method: assistant
  checked_values: 22
  unreachable: 0
  caveats: 2
  note: Read by an AI assistant on 2026-10-26 from the Australwright and Wieland datasheets, the Wikipedia Bronze article, the Stanford Advanced Materials safety data sheet, PubChem and USGS Mineral Commodity Summaries 2026. Values are checked against the printed pages by verify-values.
sources:
  australwright-c65500:
    title: Austral Wright Metals, Silicon Bronze C65500 product page
    url: https://www.australwright.com.au/technical-data/alloys/copper-brass/copper-alloys-c65500-silicon-bronze/
    kind: datasheet
    license: Manufacturer technical page (cited, not reproduced)
  wieland-c65500:
    title: Wieland Diversified, Bronze CDA 65500 (silicon bronze C65500) technical page
    url: https://www.wieland-diversified.com/bronze-overview/bronze-cda-65500/
    kind: datasheet
    license: Manufacturer technical page (cited, not reproduced)
  wikipedia-bronze:
    title: 'Wikipedia: Bronze (redirected from Silicon bronze)'
    url: https://en.wikipedia.org/wiki/Bronze
    kind: web
    license: CC BY-SA 4.0 (cited, not reproduced)
  sam-sds:
    title: Stanford Advanced Materials, Silicon Bronze Alloy safety data sheet, SDS 11 (revision 29 October 2018)
    url: https://www.samaterials.com/tds/sc/1783992984-CU8125.pdf
    kind: datasheet
    license: Manufacturer safety data sheet (cited, not reproduced)
  pubchem-mn:
    title: 'PubChem: Manganese (CID 23930), GHS classification'
    url: https://pubchem.ncbi.nlm.nih.gov/compound/23930
    kind: database
    license: PubChem public database (cited, not reproduced)
  usgs-mcs2026-copper:
    title: Mineral Commodity Summaries 2026, Copper
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-copper.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
  usgs-mcs2026-silicon:
    title: Mineral Commodity Summaries 2026, Silicon
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-silicon.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
  usgs-mcs2026-manganese:
    title: Mineral Commodity Summaries 2026, Manganese
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-manganese.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
story:
  recipe:
    line: C65500 is a copper-silicon-manganese alloy. Copper is the matrix, silicon gives strength and acts as a deoxidiser in the melt, and manganese adds strength and forms manganese silicides when the alloy is age hardened. It is wrought into rod, bar, sheet, plate, tube, forgings and wire, and it can be cold worked before or after the age hardening (Wieland).
    parts:
      - name: Copper
        symbol: Cu
        share: remainder (nominal 97.0 wt % in the Australwright table)
        role: The matrix. The alloy is a single-phase copper-rich alpha alloy, which keeps the ductility and conductivity of copper (Wieland, Australwright).
      - name: Silicon
        symbol: Si
        share: 2.8 to 3.8 wt %
        role: The main alloying element. It raises strength, lowers electrical conductivity to about that of steel, and is a deoxidant in the melt (Australwright).
      - name: Manganese
        symbol: Mn
        share: 0.50 to 1.3 wt %
        role: Raises tensile, yield and fatigue strength, and forms manganese silicides on age hardening (Australwright, Wieland).
  risk_groups:
    - title: For people
      level: 1
      verdict: Dust and fume are the main hazard
      lead: The supplier safety data sheet for the silicon bronze family carries a Danger signal word, and the main exposure route is dust and fume from heating, cutting, grinding or welding.
      points:
        - label: Dust and fume
          line: Dust and fume form on heating, cutting or welding. Heating above the melting point releases metallic oxides that can cause metal fume fever.
        - label: Reproductive and organ effects
          line: The family sheet classes it as reproductive toxicity category 1A and as a specific target organ toxicant after repeated exposure, category 1.
        - label: Manganese
          line: Long-term breathing of manganese dust or fume can cause manganism, a nervous system disease like Parkinson's disease, according to the sheet.
    - title: For the part
      level: 1
      verdict: Acid contact makes hydrogen
      lead: The alloy is stable in many media, but strong acids release flammable hydrogen, and fine dust can form an explosive mixture.
      points:
        - label: Acids
          line: Contact with strong acids releases flammable hydrogen gas, according to the safety data sheet.
        - label: Dust explosion
          line: Fine dust in air with an ignition source is a potential dust explosion hazard, and the sheet asks for dust build-up to be prevented.
    - title: For the environment
      level: 1
      verdict: Toxic to aquatic life
      lead: The safety data sheet classes the alloy family as hazardous to the aquatic environment.
      points:
        - label: Aquatic
          line: The family sheet gives acute hazard category 1 and long-term hazard category 2 for the aquatic environment.
  why: Silicon bronze C65500 combines the strength and formability of mild steel with the corrosion resistance of copper, according to the Australwright datasheet. The datasheet gives a tensile strength of 538 MPa and a yield strength of 310 MPa for the H02 flat product, and it names welded vessels, fasteners and bushings among its applications.
  uses:
    - where: Welded tanks and pressure vessels
      line: Australwright lists welded tanks, process vessels and high-strength, corrosion-resistant welded vessels among its uses, and says the alloy is one of the easiest copper alloys to weld.
    - where: Bushings, bearing plates and piston rings
      line: The Australwright industrial list names bushings, bearing plates, piston rings and heat exchanger tubes among its applications.
    - where: Fasteners and marine hardware
      line: Australwright lists hinges, bolts, nails, screws, rivets, nuts and cotter pins among fasteners, and Wieland says silicon bronze is used in pump and valve parts, fasteners, piston rings and marine hardware.
  can_do:
    - label: Carry load in hard temper
      value: 648 MPa tensile (H04)
      benchmark: ultimate_tensile_strength
      line: The H04 flat product, 1 mm, has a tensile strength of 648 MPa and a yield strength of 400 MPa at 20 degC.
    - label: Conduct heat
      value: 36.3 W/(m.K)
      benchmark: thermal_conductivity
      line: The Australwright datasheet gives a thermal conductivity of 36.3 W/m.degK at 20 degC.
    - label: Take the density
      value: 8.53 g/cm3
      benchmark: density
      line: The Australwright datasheet gives a density of 8.53 g/cm3 at 20 degC.
    - label: Melt
      value: 971 to 1027 degC
      benchmark: melting_point
      line: The solidus is 971 degC and the liquidus is 1027 degC in the Australwright physical properties table.
  compare: Silicon bronze C65500 is a single-phase copper alloy with silicon and manganese in the strength range above mild copper. Silicon lowers its electrical conductivity to 7 %IACS, which the Australwright datasheet compares with steel, so it is a poor choice for current-carrying parts. The thermal expansion and density figures in the rows below are its own printed values; compare them with the other copper alloys in this set rather than with numbers from this file.
  compare_rows:
    - label: Density
      benchmark: density
    - label: Electrical conductivity
      benchmark: electrical_conductivity
    - label: Thermal expansion
      benchmark: cte
  handling:
    - 'Specify the temper, since the strength depends strongly on it: H04 hard and H08 spring tempers are much stronger than the soft OS070 temper.'
    - Keep service below 150 degC, and keep steam or hot water below 100 degC for long periods unless creep and corrosion have been checked.
    - Control dust and fume when cutting, grinding or welding, and avoid dust build-up.
  good_for:
    - Welded vessels and tanks, where the datasheet calls the alloy easy to weld and corrosion resistant.
    - Fasteners, bushings and marine hardware in sea water and polluted water, per Wieland and Australwright.
    - Parts that need copper-like corrosion resistance with more strength than copper, such as hinges and piston rings.
  watch_out:
    - Electrical conductivity is only 7 %IACS, so do not use it for current-carrying parts.
    - The datasheet advises against service above 150 degC and against steam above 100 degC for long periods.
    - Do not use it in ammonia, hot ferric chloride, hydrogen sulphide, nitric acid or mercury salts, per the datasheet.
    - No seawater corrosion rate in mm per year was found; the sea-water resistance is qualitative.
  verdict: Silicon bronze C65500 is a strong, weldable and corrosion-resistant copper alloy with 2.8 to 3.8 % silicon and 0.50 to 1.3 % manganese. Its strength depends on temper, and the H08 flat product reaches 758 MPa tensile strength. Its conductivity is low, its hot service limit is 150 degC, and its dust and fume need controlling in use. The profile has no numeric corrosion rate and no hardness or fatigue values.
