spore: profile
id: poco-axf-5q
spore_version: 0.2
family: carbon-materials
name: POCO AXF-5Q isostatic graphite
abbreviation: AXF-5Q
role: Premium fine-grain isotropic synthetic graphite from Entegris POCO, sold as rods, blocks, plates and finished parts; the datasheet presents it for medical implants
category: carbon
type: Graphite
summary: |
  POCO AXF-5Q is a fine-grain, isotropic synthetic graphite with 5 µm particles and 0.8 µm pores. Its Entegris datasheet prints an apparent density of 1.78 g/cm3, a flexural strength of 86 MPa (four-point bend) and an oxidation threshold of 450°C in air. The datasheet and product page present the grade for medical implants, and neither names aerospace or semiconductor use for it.
best_for: Machinable fine-grain graphite for biomedical implant parts, such as the mechanical heart valve and replacement joint components named in the datasheet
weakest_at: Lowest strength of the six POCO graphite grades in the 2014 brochure table, and oxidation in air from 450°C
identity:
  formula: C, synthetic isotropic graphite (carbon only)
  source: wiki-graphite
  where: 'Wikipedia Graphite: crystalline allotrope of carbon, made by thermal graphitization in excess of 2,100 °C; grade identity from the Entegris AXF-5Q datasheet title'
  designations:
    - system: Trade name
      code: AXF-5Q
      source: poco-axf5q-datasheet
      where: Datasheet title and Specifications table
tags:
  environments: []
  stresses: []
  applications: []
properties:
  - benchmark: density
    label: Apparent density
    value: 1.78
    unit: g/cm3
    scope: material
    conditions:
      grade: AXF-5Q, base grade (not impregnated)
      basis: apparent density as printed in the Specifications table
      temperature: not stated
    method: Apparent density, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Apparent density row; the 2014 brochure prints the same 1.78 g/cm3 for AXF-5Q
  - benchmark: flexural_strength
    label: Flexural strength
    value: 86
    unit: MPa
    scope: material
    conditions:
      grade: AXF-5Q
      test: four-point bend method (datasheet footnote 1)
      temperature: not stated
    method: Flexural strength, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Flexural strength row and footnote 1; the 2014 brochure prints 86 MPa
  - benchmark: compressive_strength
    label: Compressive strength
    value: 138
    unit: MPa
    scope: material
    conditions:
      grade: AXF-5Q
      temperature: not stated
      test: not stated
    method: Compressive strength, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Compressive strength row
  - benchmark: ultimate_tensile_strength
    label: Tensile strength (manufacturer estimate)
    value: 62
    unit: MPa
    scope: material
    conditions:
      grade: AXF-5Q
      basis: estimated at 70% of flexural strength (datasheet footnote 2)
      temperature: not stated
    method: Printed as an estimate from the flexural result, not a measured tensile test
    status: calculated
    source: poco-axf5q-datasheet
    where: Specifications table, Tensile strength row and footnote 2
  - benchmark: shore_hardness
    label: Shore hardness
    value: 74
    unit: '-'
    scope: material
    conditions:
      grade: AXF-5Q
      scale: not printed on the datasheet
    method: Shore hardness, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Shore hardness row
  - benchmark: electrical_resistivity
    label: Electrical resistivity
    value: 1470
    unit: µΩ-cm
    scope: material
    conditions:
      grade: AXF-5Q
      temperature: not stated
    method: Electrical resistivity, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Electrical resistivity row; the 2014 brochure prints 1470 µΩ-cm for AXF-5Q
  - benchmark: thermal_conductivity
    label: Thermal conductivity
    value: 95
    unit: W/m-K
    scope: material
    conditions:
      grade: AXF-5Q
      temperature: not stated
    method: Printed as 95 W/m-K (55 Btu-ft/hr/ft2 °F) on the datasheet
    status: calculated
    note: The 2014 brochure marks this value as an estimated value (its footnote 3); the 2021 datasheet prints it without that label.
    source: poco-axf5q-datasheet
    where: Specifications table, Thermal conductivity row; brochure Typical Material Properties table, footnote 3
  - benchmark: oxidation_onset_air
    label: Oxidation threshold in air
    value: 450
    unit: °C
    scope: material
    conditions:
      grade: AXF-5Q
      atmosphere: air (per brochure footnote 4)
      definition: temperature that results in 1% weight loss in 24 hours
      sample: 0.5 x 0.5 x 1.0 (inches, as printed)
    method: Oxidation threshold, as printed (datasheet footnote 3)
    status: ground
    note: The datasheet says the oxidation threshold increases by approximately 100°C if the graphite is purified.
    source: poco-axf5q-datasheet
    where: Specifications table, Oxidation threshold row and footnote 3; the 2014 brochure prints 450°C (840°F) with footnote 4
  - benchmark: total_porosity
    label: Total porosity
    value: 20
    unit: '% volume'
    scope: material
    conditions:
      grade: AXF-5Q
      basis: as printed
    method: Total porosity, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Total porosity row
  - benchmark: open_porosity
    label: Open porosity
    value: 80
    unit: '% of total porosity'
    scope: material
    conditions:
      grade: AXF-5Q
      basis: as printed
    method: Open porosity, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Open porosity row
  - benchmark: particle_size
    label: Particle size
    value: 5
    unit: µm
    scope: material
    conditions:
      grade: AXF-5Q
      basis: as printed (200 µin)
    method: Particle size, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Particle size row
  - benchmark: pore_size
    label: Pore size
    value: 0.8
    unit: µm
    scope: material
    conditions:
      grade: AXF-5Q
      basis: as printed (32 µin)
    method: Pore size, as printed
    status: ground
    source: poco-axf5q-datasheet
    where: Specifications table, Pore size row
  - benchmark: cte
    label: Coefficient of thermal expansion
    value: 7.9
    unit: µm/m°C
    scope: material
    conditions:
      grade: AXF-5Q
      temperature: not stated in the brochure
    method: Coefficient of thermal expansion, as printed in the brochure table (metric value)
    status: ground
    source: poco-brochure
    where: Typical Material Properties table, Coefficient of thermal expansion row, AXF-5Q column
  - benchmark: elastic_modulus
    label: Modulus of elasticity
    value: 11000
    unit: N/mm2
    scope: material
    conditions:
      grade: AXF-5Q
      temperature: not stated in the brochure
    method: Modulus of elasticity, as printed in the brochure table
    status: ground
    source: poco-brochure
    where: Typical Material Properties table, Modulus of elasticity row, AXF-5Q column
  - benchmark: tensile_strain_to_failure
    label: Tensile strain to failure
    value: 0.95
    unit: '%'
    scope: material
    conditions:
      grade: AXF-5Q
      temperature: not stated in the brochure
    method: Tensile strain to failure, as printed in the brochure table
    status: ground
    source: poco-brochure
    where: Typical Material Properties table, Tensile strain to failure row, AXF-5Q column
corrosion:
  - environment: Air at high temperature (oxygen-containing atmosphere)
    headline: AXF-5Q has a printed oxidation threshold of 450°C in air, the temperature that gives 1% weight loss in 24 hours.
    effect: The datasheet gives the threshold as 450°C (840°F) and says it increases by approximately 100°C if the graphite is purified. The 2014 brochure gives the same 450°C (840°F) for AXF-5Q and says graphite is subject to oxidation at high temperatures, typically above 450°C. No AXF-5Q oxidation test in a different atmosphere was printed in the sources read.
    rating: moderate
    conditions:
      atmosphere: air (per brochure footnote 4)
      definition: 1% weight loss in 24 hours
      sample: 0.5 x 0.5 x 1.0 (inches, as printed)
    source: poco-axf5q-datasheet
    where: Specifications table, Oxidation threshold row and footnote 3; brochure Oxidation Inhibition text and footnote 4
risks:
  hazards:
    - text: OSHA's PEL-TWA for graphite (synthetic) is 15 mg/m3 total dust and 5 mg/m3 respirable fraction; the California limit is 10 mg/m3 total dust and 5 mg/m3 respirable fraction.
      ghs: []
      source: osha-graphite-synthetic
      where: PEL-TWA lines, OSHA chemical data page for GRAPHITE (SYNTHETIC)
    - text: The ACGIH TLV-TWA for graphite (synthetic) is 2 mg/m3 for respirable particulate matter, as listed on the same OSHA page.
      ghs: []
      source: osha-graphite-synthetic
      where: ACGIH line, OSHA chemical data page for GRAPHITE (SYNTHETIC)
  failure_risks:
    - mode: Oxidation in air at high temperature
      trigger: Sustained exposure in air at the 450°C oxidation threshold
      consequence: Surface and section loss; the datasheet defines the threshold as the temperature that gives 1% weight loss in 24 hours
      severity: moderate
      source: poco-axf5q-datasheet
      where: Specifications table, Oxidation threshold row and footnote 3
    - mode: Lower strength than the other POCO graphite grades in the brochure
      trigger: Mechanical load on a part made from this grade
      consequence: The 2014 brochure table gives AXF-5Q the lowest compressive strength (138 MPa), flexural strength (86 MPa) and tensile strength (62 MPa) of the six graphite grades it lists
      severity: moderate
      source: poco-brochure
      where: Typical Material Properties table, strength rows, AXF-5Q column
  side_effects:
    - text: Open porosity is 80% of total porosity, so most of the pore network connects to the surface; the brochure defines open porosity as voids that link to the surface.
      affects: Sealing, fluid contact and permeability of parts made from the base grade
      source: poco-axf5q-datasheet
      where: Specifications table, Open porosity row; brochure Densification paragraph
    - text: The brochure marks impregnated grades with an asterisk. AXF-5Q has no asterisk, and its impregnated sibling AXF-5QC has a higher thermal conductivity and a lower electrical resistivity.
      affects: Designers choosing between the base grade and the impregnated grade
      source: poco-brochure
      where: Typical Material Properties table, AXF-5Q and AXF-5QC columns, and asterisk note
  handling:
    - text: The datasheet prints no handling or storage instructions for AXF-5Q, and no supplier safety data sheet for it was read in this run.
      source: poco-axf5q-datasheet
      where: Whole document; ordering information and terms of sale only
    - text: Keep parts in air below the 450°C oxidation threshold where they must keep their strength.
      source: poco-axf5q-datasheet
      where: Specifications table, Oxidation threshold row
  mitigations:
    - text: 'Use a purified grade where the oxidation threshold matters: the datasheet says the threshold increases by approximately 100°C if the graphite is purified.'
      source: poco-axf5q-datasheet
      where: Specifications table, footnote 3
uses:
  - application: structures
    device: Pyrocarbon-coated graphite parts for replacement joint and mechanical heart valve manufacturers
    example: The datasheet says AXF-5Q is ideal for pyrocarbon-coated substances used by replacement joint and mechanical heart valve manufacturers around the world.
    source: poco-axf5q-datasheet
    where: Opening text and APPLICATIONS list (Mechanical heart valves), first page
  - application: structures
    device: Precision machined biomedical parts for orthopedic prosthetics and cancer treatments
    example: The POCO product page lists Orthopedic prosthetics and Cancer treatments under Applications, next to Mechanical heart valves, and says the grade is further processed for targeted applications such as in the biomedical field.
    source: poco-axf5q-web
    where: Applications heading and product description on the AXF-5Q product page
supply:
  - subject: Natural graphite (USGS mine production; the USGS chapter does not quantify synthetic graphite production)
    abundance: The USGS says the rest of the world's resources exceed 800 million tons of recoverable graphite.
    producers:
      - country: China
        share_percent: 77.8
        year: 2025
      - country: Madagascar
        share_percent: 4.4
        year: 2025
      - country: Brazil
        share_percent: 3.6
        year: 2025
      - country: Mozambique
        share_percent: 3.3
        year: 2025
    critical_lists:
      - list: USGS 2025 List of Critical Minerals (graphite listed; 60 minerals on the final list)
        listed: true
    recycling: 'USGS: information on the quantity and value of recycled graphite was not available, and the abundance of graphite in the world market inhibits increased recycling efforts.'
    substitutes:
      - 'USGS: synthetic graphite powder, scrap from discarded machined shapes and calcined petroleum coke compete for use in iron and steel production; synthetic graphite powder and secondary synthetic graphite from machining compete in battery applications.'
    source: usgs-mcs2026-graphite
    where: 'World Mine Production and Reserves table, 2025e (world total 1,800,000 t, rounded; shares calculated by Space Mushroom from the China, Madagascar, Brazil and Mozambique rows). The USGS text gives China about 82% of world natural graphite on another basis. Critical list: USGS final 2025 list page.'
media: []
documents:
  - title: Entegris AXF-5Q Graphite datasheet (6200-11934ENT-0821, 2021)
    type: datasheet
    url: https://www.entegris.com/content/dam/product-assets/axf5qgraphite/datasheet-axf5qgraphite.pdf
    year: 2021
  - title: POCO Premium Carbon Materials brochure, For the Aerospace Industry (IND-107610-0814)
    type: datasheet
    url: https://www.entegris.com/content/dam/shared-product-assets/specialty-shared/datasheet-aerospace-graphite-107610-a4.pdf
    year: 2014
  - title: 'POCO product page: AXF-5Q, industrial graphite grades'
    type: datasheet
    url: https://www.poco.entegris.com/en/home/products/premium-graphite/industrial-grades/axf5q.html
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Graphite (natural)'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-graphite.pdf
    year: 2026
  - title: 'OSHA chemical data: Graphite (synthetic)'
    type: database
    url: https://www.osha.gov/chemicaldata/533
    year: 2026
gaps:
  - No supplier safety data sheet or PubChem GHS record for AXF-5Q was read in this run (the PubChem page returned a browser check), so the ghs lists are empty.
  - The two uses[] entries (mechanical heart valves and replacement joints; orthopedic prosthetics and cancer treatments) are filed under structures, the nearest platform application, because the platform application list has no medical category. The same convention is used in hydroxyapatite.yaml. The application field is therefore a placeholder for a medical use, not a space application.
  - The task brief described AXF-5Q as marketed for aerospace and semiconductor parts. The datasheet and product page do not say this. The 2014 POCO brochure is headed For the Aerospace Industry but does not name AXF-5Q as an aerospace grade, so no aerospace or semiconductor use is written in this profile.
  - The datasheet prints 'FDA Class II and II applications' (the second class looks like a typo) and calls the grade biocompatible. These are manufacturer statements; no independent test or FDA record was read.
  - No vacuum, radiation, atomic-oxygen, thermal-cycling or outgassing result for AXF-5Q was found in the sources read.
  - No chemical-resistance result (acids, bases, solvents) and no oxidation result in an inert atmosphere for AXF-5Q was found in the sources read.
  - Impurity or ash content of the base AXF-5Q grade is not printed. The brochure's purified-grade figure is for purified POCO grades in general, not AXF-5Q.
  - No test temperature is printed for density, strength, hardness, electrical resistivity or thermal conductivity; the brochure lists CTE, modulus and tensile strain with no test temperature either.
  - The 2014 brochure is the only source for CTE, modulus of elasticity and tensile strain to failure; the 2021 datasheet does not repeat them.
  - Tensile strength of 62 MPa is a manufacturer estimate (70% of flexural strength), not a measured tensile test. Thermal conductivity of 95 W/m-K is labelled as estimated in the 2014 brochure.
  - 'Non-canonical property names used because no canonical name fits: compressive_strength, shore_hardness, total_porosity, open_porosity, particle_size, pore_size, oxidation_onset_air and tensile_strain_to_failure.'
  - 'Supply: the USGS graphite chapter covers natural graphite and gives no production figure for synthetic graphite, the feedstock class of AXF-5Q. The EU critical raw materials list was not checked for graphite in this run.'
  - Carbon atomic weight 12.011 is the Wikipedia Carbon infobox value with its plus-or-minus 0.002 uncertainty; the page prints no unit next to it.
sources:
  poco-axf5q-datasheet:
    title: Entegris AXF-5Q Graphite datasheet
    id: 6200-11934ENT-0821 (copyright 2021 Entegris, Inc.)
    url: https://www.entegris.com/content/dam/product-assets/axf5qgraphite/datasheet-axf5qgraphite.pdf
    year: 2021
    kind: datasheet
    license: Entegris datasheet, cited, not reproduced
  poco-axf5q-web:
    title: 'POCO product page: AXF-5Q, industrial graphite grades'
    id: poco.entegris.com, read 2026-11-01
    url: https://www.poco.entegris.com/en/home/products/premium-graphite/industrial-grades/axf5q.html
    year: 2026
    kind: web
    license: Manufacturer web page, cited
  poco-brochure:
    title: POCO Premium Carbon Materials brochure
    id: IND-107610-0814 (copyright 2014 Poco Graphite, Inc.)
    url: https://www.entegris.com/content/dam/shared-product-assets/specialty-shared/datasheet-aerospace-graphite-107610-a4.pdf
    year: 2014
    kind: datasheet
    license: Manufacturer brochure, cited, not reproduced
  usgs-mcs2026-graphite:
    title: 'Mineral Commodity Summaries 2026: Graphite (natural)'
    id: USGS MCS 2026, February 2026
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-graphite.pdf
    year: 2026
    kind: report
    license: US government work (public domain)
  usgs-critical-2025:
    title: About the 2025 List of Critical Minerals (USGS, final list of 60 minerals)
    id: Final 2025 List of Critical Minerals
    url: https://www.usgs.gov/programs/mineral-resources-program/science/about-2025-list-critical-minerals
    year: 2025
    kind: web
    license: US government work (public domain)
  osha-graphite-synthetic:
    title: 'OSHA chemical data: Graphite (synthetic)'
    id: OSHA chemical data page 533, CAS 7440-44-0
    url: https://www.osha.gov/chemicaldata/533
    year: 2026
    kind: database
    license: US government work (public domain)
  wiki-graphite:
    title: 'Wikipedia: Graphite'
    id: en.wikipedia.org, Graphite
    url: https://en.wikipedia.org/wiki/Graphite
    year: 2026
    kind: web
    license: CC BY-SA 4.0 (cited)
  wiki-carbon:
    title: 'Wikipedia: Carbon'
    id: en.wikipedia.org, Carbon
    url: https://en.wikipedia.org/wiki/Carbon
    year: 2026
    kind: web
    license: CC BY-SA 4.0 (cited)
license: CC-BY-4.0
updated: '2026-11-01'
review:
  status: draft
  method: assistant
  checked_values: 15
  note: Written by an AI assistant on 2026-11-01 from the Entegris AXF-5Q datasheet, the POCO product page, the 2014 POCO brochure, USGS, OSHA and Wikipedia, all read in this run. Where the datasheet and the brochure both print a value for AXF-5Q, the two agree.
story:
  recipe:
    line: AXF-5Q is a synthetic graphite made of carbon only. Graphite is a crystalline form of carbon built from stacked graphene layers, and synthetic graphite is made by graphitising hydrocarbon materials at temperatures in excess of 2,100 °C. POCO's brochure says the manufacture of bulk synthetic graphite leaves tiny voids (pores), which are open if they link to the surface and closed if they are isolated.
    parts:
      - name: Carbon
        symbol: C
        atoms: 1
        atomic_weight: 12.011
        role: The only element. The stacked graphene layers set the basic heat and electrical behaviour. AXF-5Q's uniform, isotropic microstructure, as POCO describes it, makes those properties the same in every direction.
  risk_groups:
    - title: For people
      level: 0
      verdict: Dust limits apply; no safety data sheet was read
      lead: Graphite dust has OSHA and ACGIH exposure limits. No supplier safety data sheet for AXF-5Q was read in this run, so the hazard picture for the grade itself is incomplete.
      points:
        - label: Dust
          line: OSHA's PEL-TWA for graphite (synthetic) is 15 mg/m3 total dust and 5 mg/m3 respirable fraction. The ACGIH TLV-TWA is 2 mg/m3 for respirable particulate matter.
        - label: Medical grade
          line: The datasheet calls AXF-5Q biocompatible and says it is suitable for implants. These are manufacturer claims; no independent test was read.
    - title: In service
      level: 1
      verdict: Oxidises in air above 450°C
      lead: The printed oxidation threshold is 450°C in air, the temperature that gives 1% weight loss in 24 hours. Purifying the graphite raises the threshold by approximately 100°C.
      points:
        - label: Oxidation
          line: The datasheet gives an oxidation threshold of 450°C (840°F) for AXF-5Q in air, defined as 1% weight loss in 24 hours.
        - label: Strength
          line: The 2014 brochure lists AXF-5Q with the lowest compressive, flexural and tensile strength of the six graphite grades in its table.
  why: POCO AXF-5Q is a fine-grain, isotropic synthetic graphite with 5 µm particles and 0.8 µm pores. Its datasheet prints an apparent density of 1.78 g/cm3, a flexural strength of 86 MPa and an oxidation threshold of 450°C in air. The datasheet and product page present the grade for medical implants, not for aerospace or semiconductor parts, so the aerospace claim sometimes made about this grade is not supported by the sources read.
  uses:
    - where: Mechanical heart valves
      line: The datasheet says AXF-5Q is ideal for pyrocarbon-coated substances used by replacement joint and mechanical heart valve manufacturers.
    - where: Orthopedic prosthetics and cancer treatments
      line: The product page lists orthopedic prosthetics and cancer treatments as applications of AXF-5Q, alongside mechanical heart valves.
  can_do:
    - label: Dense, fine-grain block
      benchmark: density
      value: '1.78'
      line: AXF-5Q has an apparent density of 1.78 g/cm3 on the datasheet, and the 2014 brochure prints the same value.
    - label: Flexural strength
      benchmark: flexural_strength
      value: '86'
      line: AXF-5Q has a flexural strength of 86 MPa, measured by the four-point bend method (datasheet footnote 1).
    - label: Heat conduction
      benchmark: thermal_conductivity
      value: '95'
      line: The datasheet prints a thermal conductivity of 95 W/m-K. The 2014 brochure labels this value as estimated.
    - label: Thermal limit
      benchmark: oxidation_onset_air
      value: '450'
      line: The oxidation threshold is 450°C in air, defined as 1% weight loss in 24 hours on the datasheet.
  compare: AXF-5Q is the base, unimpregnated grade. Among the six graphite grades in POCO's 2014 brochure table, it has the lowest compressive, flexural and tensile strength, the lowest Shore hardness and the highest open porosity. It also has the lowest oxidation threshold of the grades that print one. Its thermal conductivity is the second highest of the six, behind only the impregnated AXF-5QC. The generic structural graphite profile covers isostatic grades from other makers, and the table below compares this grade on three benchmarks.
  compare_rows:
    - label: Compressive strength
      benchmark: compressive_strength
    - label: Thermal conductivity
      benchmark: thermal_conductivity
    - label: Oxidation threshold in air
      benchmark: oxidation_onset_air
  handling:
    - The datasheet prints no handling or storage instructions for AXF-5Q, and no supplier safety data sheet was read.
    - Keep parts in air below the 450°C oxidation threshold where they must keep their strength.
    - 'Limit dust: keep exposure under OSHA''s PEL-TWA of 5 mg/m3 for the respirable fraction.'
  good_for:
    - Machinable, fine-grain graphite for medical implant parts; the datasheet names mechanical heart valves, orthopedic prosthetics and cancer treatments.
    - Precision parts machined from a dense, uniform block; the datasheet says AXF-5Q is easily machined into precision parts.
  watch_out:
    - Oxidises in air from 450°C. For hot parts, plan a vacuum or inert atmosphere; no test in those atmospheres was found for AXF-5Q.
    - 'Lowest strength of the six POCO graphite grades in the 2014 brochure: 138 MPa compressive, 86 MPa flexural and 62 MPa tensile (the tensile value is an estimate).'
    - The biocompatibility and FDA wording come from the manufacturer; no independent test was read.
  verdict: AXF-5Q is a fine-grain, isotropic graphite with a printed density of 1.78 g/cm3 and a printed oxidation threshold of 450°C in air. Its sources describe medical implant use and do not support aerospace or semiconductor claims for this grade. Its strength is the lowest of the six POCO graphite grades in the brochure table, so choose it where machinability and the manufacturer's biocompatibility claims matter, not where high strength matters.
