spore: profile
id: pan
spore_version: 0.2
family: engineering-polymers
name: Polyacrylonitrile
abbreviation: PAN
role: carbon fibre precursor and textile fibre polymer
category: polymers
type: acrylics
summary: |
  Polyacrylonitrile is a vinyl polymer made from acrylonitrile. In the NASA MISSE 2 flight test on the outside of the ISS, a PAN sample had an atomic oxygen erosion yield of 1.41e-24 cm3/atom, close to the 1.37e-24 cm3/atom predicted by NASA's tool. Its glass transition is around 85 to 100 C, and it degrades near 300 C before it melts. Most of the world's carbon fibre is made from PAN.
best_for: Atomic-oxygen tolerance in low Earth orbit in the one flight data point collected here (NASA MISSE 2, about 3.95 years)
weakest_at: Only one flight result and one ground test of its erosion behaviour were found; no UV or thermal-cycling result for the neat polymer
identity:
  formula: (CH2CHCN)n, polyacrylonitrile; repeat unit (C3H3N)n from acrylonitrile
  cas: 25014-41-9
  source: glentham-gk2612
  where: Molecular formula and CAS number on the Glentham GK2612 datasheet; repeat unit from Wikipedia lead and infobox
tags:
  environments:
    - low-earth-orbit
  stresses:
    - atomic-oxygen
  applications:
    - structures
properties:
  - benchmark: erosion_yield_atomic_oxygen
    value: 1.41e-24
    unit: cm3/atom
    scope: material
    conditions:
      platform: ISS, MISSE 2, PEC 2 tray 1 (outside the Quest airlock)
      fluence: 8.43e21 atoms/cm2
      duration: about 3.95 years (2001-08-16 to 2005-07-30)
    method: Measured flight erosion yield reported in the NASA predictive-tool report
    status: flight
    source: nasa-misse2-pan
    where: Table I, MISSE 2 PEACE polymers erosion yield data, row Polyacrylonitrile
  - benchmark: erosion_yield_atomic_oxygen
    value: 1.37e-24
    unit: cm3/atom
    scope: material
    conditions:
      basis: NASA predictive tool, same report; compared with the MISSE 2 flight value
    method: Predicted by the NASA predictive tool (a calculated value, not a test)
    status: calculated
    source: nasa-misse2-pan
    where: Table of measured atomic oxygen erosion yields, Predicted column, row Polyacrylonitrile
  - benchmark: density
    value: 1.1435
    unit: g/cm3
    scope: material
    conditions:
      basis: reference density used by the NASA erosion tool; reference 12 in that report
    method: Value printed in the NASA predictive-tool report density table
    status: ground
    source: nasa-misse2-pan
    where: Table of polymer densities and ash mass fractions, row Polyacrylonitrile
  - benchmark: density
    value: 1.184
    unit: g/cm3
    scope: material
    conditions:
      basis: Wikipedia infobox, no temperature stated
    method: Value printed in the infobox of the Wikipedia article
    status: ground
    source: wikipedia-pan
    where: Infobox, Properties
  - benchmark: density
    value: 1.184
    unit: g/mL
    scope: material
    conditions:
      temperature: 25 C
      grade: average Mw 150,000 (typical)
    method: Printed on the supplier's property listing (Sigma-Aldrich product 181315)
    status: ground
    source: sigma-pan-181315
    where: Physical properties, density (lit.)
  - benchmark: density
    value: 1.17
    value_high: 1.18
    unit: g/cm3
    scope: material
    conditions:
      basis: Material overview, no temperature stated
    method: Range printed on the Goodfellow material information page
    status: ground
    source: goodfellow-pan
    where: Material Overview
  - benchmark: glass_transition_temperature
    value: 94
    unit: °C
    scope: material
    conditions:
      method_detail: DSC
      grade: Sigma-Aldrich PAN, Mw 150,000, used as received
    method: Differential scanning calorimetry value printed in a 2021 Scientific Reports paper (Table 3)
    status: ground
    source: sci-rep-pan-2021
    where: Table 3, TgDSC, row PAN; text states The Tg for PAN is 94 C
  - benchmark: glass_transition_temperature
    value: 85
    unit: °C
    scope: material
    conditions:
      grade: average Mw 150,000 (typical)
    method: Typical value printed on the Sigma-Aldrich property listing
    status: ground
    source: sigma-pan-181315
    where: Physical properties, Tg
  - benchmark: glass_transition_temperature
    value: 85
    value_high: 100
    unit: °C
    scope: material
    conditions:
      basis: range for PAN resins, no grade stated
    method: Range printed in the Material Overview of the Goodfellow page
    status: ground
    source: goodfellow-pan
    where: Material Overview
  - benchmark: glass_transition_temperature
    value: 95
    unit: °C
    scope: material
    conditions:
      basis: stated as around 95 C; no grade or method given
    method: Value printed in the Physical properties section of the Wikipedia article
    status: ground
    source: wikipedia-pan
    where: Physical properties
  - benchmark: melting_point
    value: 317
    unit: °C
    scope: material
    conditions:
      grade: average Mw 150,000 (typical)
    method: Melting point printed on the Sigma-Aldrich property listing; the Wikipedia article says PAN degrades before melting
    status: ground
    source: sigma-pan-181315
    where: Physical properties, Tm
  - benchmark: tga_onset_t5
    value: 321
    unit: °C
    scope: material
    conditions:
      method_detail: TGA, 5 percent weight loss (T5)
      grade: Sigma-Aldrich PAN, Mw 150,000
    method: Thermogravimetric value printed in Table 3 of a 2021 Scientific Reports paper
    status: ground
    source: sci-rep-pan-2021
    where: Table 3, T5, row PAN
  - benchmark: molecular_weight_average
    value: 150000
    unit: g/mol
    scope: material
    conditions:
      basis: average molecular weight of the polymer as listed by the supplier, approximate
    method: Printed on the Glentham GK2612 datasheet (approx. 150,000) and the Sigma-Aldrich listing (average Mw 150,000 typical)
    status: ground
    source: glentham-gk2612
    where: Structure, Molecular Weight
risks:
  hazards:
    - text: 'Glentham datasheet for GK2612 polyacrylonitrile: not classified as hazardous under CLP and not classified as dangerous for transport.'
      ghs: []
      source: glentham-gk2612
      where: Hazards and Transport
    - text: 'ChemicalBook SDS for polyacrylonitrile (CB9199592): hazard classification and hazard statements both read no data available; first aid is given for inhalation, skin, eye and ingestion.'
      ghs: []
      source: chemicalbook-pan-sds
      where: Sections 2 and 4
  failure_risks:
    - mode: Degradation before melting under heat
      trigger: Heating above about 300 C
      consequence: Onset of thermal degradation near 300 C; the sample in the Scientific Reports paper lost 0.8 percent of its weight at 300 C and was about 321 C at 5 percent loss.
      severity: low
      source: sci-rep-pan-2021
      where: Table 3, weight loss at 300 C and T5
  side_effects: []
  handling:
    - text: Glentham gives a recommended storage temperature of +20 C for the powder and a water content of 1.0 percent or less.
      source: glentham-gk2612
      where: Storage and Product Specification
  mitigations: []
uses:
  - application: structures
    device: Precursor for carbon fibre
    example: Wikipedia says PAN is used as the precursor for 90 percent of carbon fibre production.
    source: wikipedia-pan
    where: Applications, Carbon fiber
gaps:
  - Only one sourced use was found. Textile fibre use is named in general but no fetched page with a printed value was read for it.
  - 'Supply: no fetched source for who produces PAN or its share by country was found. The acrylonitrile feedstock and critical-mineral status were not checked.'
  - UV, thermal-cycling and humidity effects on neat PAN were not found in a fetched source.
  - Tensile strength and modulus values were not read from a fetched page. A search snippet gave ranges from patents, which are not used here.
  - PubChem record could not be opened (blocked by a verification screen), so its GHS summary is not used.
  - A second supplier SDS (Acros/Fisher) was found only as a search snippet and not fetched, so its irritation and cyanide statements are not used.
  - Sigma-Aldrich product page and Merck page timed out, so the Sigma values come from a reseller copy (labor.com.tr).
  - Atomic oxygen erosion yield for PAN is one flight data point (MISSE 2); no separate ground AO test was read.
sources:
  nasa-misse2-pan:
    title: Atomic Oxygen Erosion Yield Predictive Tool for Spacecraft Polymers in Low Earth Orbit
    id: NASA/TM-2008-215490
    url: https://ntrs.nasa.gov/citations/20090011780
    year: 2008
    kind: report
    license: CC-BY-4.0
  wikipedia-pan:
    title: Polyacrylonitrile (Wikipedia)
    id: Wikipedia, Polyacrylonitrile
    url: https://en.wikipedia.org/wiki/Polyacrylonitrile
    year: 2026
    kind: web
    license: CC-BY-SA-4.0
  goodfellow-pan:
    title: Polyacrylonitrile (PAN) powder material information
    id: Goodfellow material information
    url: https://www.goodfellow.com/usa/resources/polyacrylonitrile-pan-powder-material-information/
    year: 2026
    kind: datasheet
  sci-rep-pan-2021:
    title: Effect of polyaniline content and protonating dopants on electroconductive composites
    id: Scientific Reports, 2021 (PMC8021568)
    url: https://pmc.ncbi.nlm.nih.gov/articles/PMC8021568/
    year: 2021
    kind: paper
    license: open access
  sigma-pan-181315:
    title: Sigma-Aldrich 181315 polyacrylonitrile, average Mw 150,000 (reseller copy of listing)
    id: Sigma-Aldrich product 181315
    url: https://www.labor.com.tr/en/product/sigma-aldrich-181315-polyacrylonitrile-average-mw-150-000-typical-100-gr
    year: 2026
    kind: datasheet
  glentham-gk2612:
    title: Glentham GK2612 Polyacrylonitrile, m.w. approx. 150,000 product datasheet
    id: Glentham GK2612 (v1.0)
    url: https://www.glentham.com/en/products/product/GK2612/datasheet
    year: 2026
    kind: datasheet
  chemicalbook-pan-sds:
    title: ChemicalBook polyacrylonitrile SDS (CB9199592)
    id: CB9199592
    url: https://www.chemicalbook.com/msds/polyacrylonitrile.htm
    year: 2026
    kind: datasheet
documents:
  - title: NASA TM-2008-215490, atomic oxygen erosion yield predictive tool (MISSE 2 PEACE data)
    type: report
    url: https://ntrs.nasa.gov/citations/20090011780
    year: 2008
  - title: Glentham GK2612 Polyacrylonitrile product datasheet
    type: datasheet
    url: https://www.glentham.com/en/products/product/GK2612/datasheet
    year: 2026
  - title: ChemicalBook polyacrylonitrile SDS
    type: sds
    url: https://www.chemicalbook.com/msds/polyacrylonitrile.htm
    year: 2026
  - title: Scientific Reports 2021, electroconductive PAN/PANI composites (open access)
    type: paper
    url: https://pmc.ncbi.nlm.nih.gov/articles/PMC8021568/
    year: 2021
license: CC-BY-4.0
updated: '2026-10-20'
review:
  status: draft
  method: assistant
  checked_values: 13
  unreachable: 4
  caveats: 2
  note: Read by an AI assistant on 2026-10-20 from pages fetched in this run. PubChem, Sigma product page and Merck page could not be opened.
story:
  recipe:
    line: Polyacrylonitrile is a vinyl polymer. Each repeat unit is one acrylonitrile monomer, CH2CHCN, polymerised by free-radical polymerisation.
    parts:
      - name: Carbon
        symbol: C
        atoms: 3
        atomic_weight: 12.011
        role: Backbone and nitrile carbon of each repeat unit.
      - name: Hydrogen
        symbol: H
        atoms: 3
        atomic_weight: 1.008
        role: Backbone hydrogens of each repeat unit.
      - name: Nitrogen
        symbol: 'N'
        atoms: 1
        atomic_weight: 14.007
        role: Nitrile group that gives PAN its polar side groups and its carbon-fibre chemistry.
  risk_groups:
    - title: For people
      level: 0
      verdict: Not classified hazardous
      lead: The supplier datasheet says not classified; a second SDS gives no hazard data.
      points:
        - label: The polymer
          line: The Glentham datasheet says not classified as hazardous under CLP. ChemicalBook prints no data available for hazard classification.
  why: Polyacrylonitrile is a vinyl polymer made from acrylonitrile. Its glass transition sits near 85 to 100 C and it degrades near 300 C before melting. The MISSE 2 flight test gave an atomic oxygen erosion yield of 1.41e-24 cm3/atom.
  uses:
    - where: Carbon fibre
      line: Wikipedia says PAN is used as the precursor for 90 percent of carbon fibre production.
  compare: PAN is a high-glass-transition acrylic. Its atomic oxygen erosion yield of 1.41e-24 cm3/atom in MISSE 2 is in the same range as polystyrene and the other low-yield polymers in the NASA table. Its thermal behaviour is set by degradation near 300 C rather than melting. The table compares PAN with the other polymers in the collection.
  compare_rows:
    - label: Atomic oxygen erosion yield (flight)
      benchmark: erosion_yield_atomic_oxygen
    - label: Glass transition
      benchmark: glass_transition_temperature
    - label: Density
      benchmark: density
  handling:
    - The powder is not classified as hazardous in the supplier datasheet. Keep it dry and store near 20 C.
    - Heating above about 300 C causes degradation, so keep processing temperatures below that.
  can_do:
    - label: Strength
      line: Survive the atomic oxygen of low Earth orbit with a small erosion yield in the MISSE 2 flight test (1.41e-24 cm3/atom).
    - label: Serve as the precursor for most carbon fibre (Wikipedia
      line: 90 percent).
  good_for:
    - Atomic oxygen tolerance in low Earth orbit. The MISSE 2 flight gave a yield of 1.41e-24 cm3/atom, close to the 1.37e-24 cm3/atom predicted.
    - Carbon fibre precursor. Wikipedia says 90 percent of carbon fibre is made from PAN.
  watch_out:
    - Degradation near 300 C, below its melting point.
    - Only one flight result and one predictive tool value were found for erosion; there is no UV or thermal-cycling result for neat PAN.
  verdict: PAN is a useful reference for low-erosion polymers in low Earth orbit, with a single flight point and a well-established carbon-fibre route. Its UV and thermal-cycling behaviour are not yet supported by data in this file.
