spore: profile
id: aluminium-6063
spore_version: 0.2
family: aluminium-alloys
name: Aluminium alloy 6063
abbreviation: '6063'
role: architectural extrusion alloy
category: metals
type: aluminium
summary: 6063 is an aluminium alloy with magnesium and silicon as its main additions, and Alloys International calls it the architectural extrusion alloy. It extrudes into thin walls and intricate shapes and takes the smooth, uniform surface that anodising needs. Its strength is moderate, with a minimum T6 tensile strength of 195 to 215 MPa for the extruded forms in BS EN 755-2 as printed by AZoM, and its welding is rated excellent.
best_for: Architectural extrusions such as window and door frames, rails and trim that need a smooth anodised finish (Alloys International; AZoM).
weakest_at: 'Strength: Alloys International says 6061 is the higher-strength choice for structural parts, and no space-environment, cryogenic or galvanic data were found for 6063.'
identity:
  formula: 'Al-Mg-Si alloy; composition limits in wt%: Al balance, Mg 0.45 to 0.9, Si 0.2 to 0.6, Fe 0 to 0.35, Cu 0 to 0.1, Mn 0 to 0.1, Zn 0 to 0.1, Ti 0 to 0.1, Cr max 0.1'
  source: azom-6063
  where: Table 1, 6063 column (composition in % by weight); the Mg and Si limits match the nominal chemistry on the Alloys International page
  designations:
    - system: EN
      code: '3.3206'
      source: alloysintl-6063
      where: Designations and cross reference table, Werkstoff (W.Nr) 3.3206
    - system: EN name
      code: EN AW-6063
      source: alloysintl-6063
      where: Designations and cross reference table, EN designation EN AW-6063 / AlMg0.7Si
    - system: EN name
      code: AlMg0.7Si
      note: chemical-symbol form of the EN name
      source: alloysintl-6063
      where: Designations and cross reference table, EN designation, name after the slash
    - system: UNS
      code: A96063
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), UNS A96063
    - system: AA
      code: '6063'
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), AA6063
    - system: ASTM
      code: B210
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B210
    - system: ASTM
      code: B221
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B221
    - system: ASTM
      code: B241
      note: pipe, seamless
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B241 (Pipe- Seamless)
    - system: ASTM
      code: B345
      note: pipe, seamless
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B345 (Pipe- Seamless)
    - system: ASTM
      code: B361
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B361
    - system: ASTM
      code: B429
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B429
    - system: ASTM
      code: B483
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B483
    - system: ASTM
      code: B491
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), ASTM B491
    - system: MIL
      code: G-18014
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), MIL G-18014
    - system: MIL
      code: G-18015
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), MIL G-18015
    - system: MIL
      code: P-25995
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), MIL P-25995
    - system: MIL
      code: W-85
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), MIL W-85
    - system: QQ
      code: QQA-200/9
      source: alloysintl-6063
      where: Specifications list, QQA-200/9
    - system: SAE
      code: J454
      source: azom-6063
      where: Alloy Designations list (page groups 6063 with 6063A), SAE J454
tags:
  environments: []
  stresses: []
  applications:
    - structures
    - thermal-control
properties:
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, typical, T5
    value: 27
    unit: ksi
    scope: material
    conditions:
      temper: T5
      product_form: not stated (the page says values vary with section size, product form and processing)
      basis: typical value printed with a tilde (approximate); the page says for reference only, not for design
    method: Typical value printed in a supplier table (Alloys International, typical mechanical properties)
    status: ground
    source: alloysintl-6063
    where: Typical mechanical properties table, row T5, column Tensile strength
  - benchmark: yield_strength
    label: Yield strength, typical, T5
    value: 21
    unit: ksi
    scope: material
    conditions:
      temper: T5
      product_form: not stated (the page says values vary with section size, product form and processing)
      basis: typical value printed with a tilde (approximate); the page says for reference only, not for design
    method: Typical value printed in a supplier table (Alloys International, typical mechanical properties)
    status: ground
    source: alloysintl-6063
    where: Typical mechanical properties table, row T5, column Yield strength
  - benchmark: elongation
    label: Elongation, typical, T5
    value: 8
    unit: '%'
    scope: material
    conditions:
      temper: T5
      product_form: not stated (the page says values vary with section size, product form and processing)
      basis: typical value printed with a tilde (approximate); the page says for reference only, not for design
    method: Typical value printed in a supplier table (Alloys International, typical mechanical properties)
    status: ground
    source: alloysintl-6063
    where: Typical mechanical properties table, row T5, column Elongation
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, typical, T6
    value: 35
    unit: ksi
    scope: material
    conditions:
      temper: T6
      product_form: not stated (the page says values vary with section size, product form and processing)
      basis: typical value printed with a tilde (approximate); the page says for reference only, not for design
    method: Typical value printed in a supplier table (Alloys International, typical mechanical properties)
    status: ground
    source: alloysintl-6063
    where: Typical mechanical properties table, row T6, column Tensile strength
  - benchmark: yield_strength
    label: Yield strength, typical, T6
    value: 31
    unit: ksi
    scope: material
    conditions:
      temper: T6
      product_form: not stated (the page says values vary with section size, product form and processing)
      basis: typical value printed with a tilde (approximate); the page says for reference only, not for design
    method: Typical value printed in a supplier table (Alloys International, typical mechanical properties)
    status: ground
    source: alloysintl-6063
    where: Typical mechanical properties table, row T6, column Yield strength
  - benchmark: elongation
    label: Elongation, typical, T6
    value: 10
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: not stated (the page says values vary with section size, product form and processing)
      basis: typical value printed with a tilde (approximate); the page says for reference only, not for design
    method: Typical value printed in a supplier table (Alloys International, typical mechanical properties)
    status: ground
    source: alloysintl-6063
    where: Typical mechanical properties table, row T6, column Elongation
  - benchmark: yield_strength
    label: Proof stress, minimum, T4 extruded rod and bar
    value: 90
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T4
      product_form: extruded rod and bar
      size: up to 150 mm diameter or across flats (A/F)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min; the table prints the name Proof Stress
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (c), row Proof Stress
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, minimum, T4 extruded rod and bar
    value: 150
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T4
      product_form: extruded rod and bar
      size: up to 150 mm diameter or across flats (A/F)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (c), row Tensile Strength
  - benchmark: elongation
    label: Elongation A50 mm, minimum, T4 extruded rod and bar
    value: 10
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T4
      product_form: extruded rod and bar
      size: up to 150 mm diameter or across flats (A/F)
      gauge: A50 mm
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (c), row Elongation A50 mm
  - benchmark: elongation
    label: Elongation A, minimum, T4 extruded rod and bar
    value: 12
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T4
      product_form: extruded rod and bar
      size: up to 150 mm diameter or across flats (A/F)
      gauge: A (printed as Elongation A; gauge length not printed)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (c), row Elongation A
  - benchmark: yield_strength
    label: Proof stress, minimum, T6 rod and bar up to 150 mm
    value: 170
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: up to 150 mm diameter and across flats (A/F)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min; the table prints the name Proof Stress
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (d), row Proof Stress
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, minimum, T6 rod and bar up to 150 mm
    value: 215
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: up to 150 mm diameter and across flats (A/F)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (d), row Tensile Strength
  - benchmark: elongation
    label: Elongation A50 mm, minimum, T6 rod and bar up to 150 mm
    value: 8
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: up to 150 mm diameter and across flats (A/F)
      gauge: A50 mm
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (d), row Elongation A50 mm
  - benchmark: elongation
    label: Elongation A, minimum, T6 rod and bar up to 150 mm
    value: 10
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: up to 150 mm diameter and across flats (A/F)
      gauge: A (printed as Elongation A; gauge length not printed)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (d), row Elongation A
  - benchmark: yield_strength
    label: Proof stress, minimum, T6 rod and bar 150 to 200 mm
    value: 160
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: 150 mm to 200 mm diameter and across flats (A/F)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min; the table prints the name Proof Stress
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (e), row Proof Stress
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, minimum, T6 rod and bar 150 to 200 mm
    value: 195
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: 150 mm to 200 mm diameter and across flats (A/F)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (e), row Tensile Strength
  - benchmark: elongation
    label: Elongation A, minimum, T6 rod and bar 150 to 200 mm
    value: 10
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: rod and bar
      size: 150 mm to 200 mm diameter and across flats (A/F)
      gauge: A (printed as Elongation A; gauge length not printed)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (e), row Elongation A
  - benchmark: yield_strength
    label: Proof stress, minimum, T6 tube up to 25 mm wall
    value: 170
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: tube
      size: up to 25 mm wall thickness
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min; the table prints the name Proof Stress
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (f), row Proof Stress
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, minimum, T6 tube up to 25 mm wall
    value: 215
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: tube
      size: up to 25 mm wall thickness
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (f), row Tensile Strength
  - benchmark: elongation
    label: Elongation A50 mm, minimum, T6 tube up to 25 mm wall
    value: 8
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: tube
      size: up to 25 mm wall thickness
      gauge: A50 mm
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (f), row Elongation A50 mm
  - benchmark: elongation
    label: Elongation A, minimum, T6 tube up to 25 mm wall
    value: 10
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: tube
      size: up to 25 mm wall thickness
      gauge: A (printed as Elongation A; gauge length not printed)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (f), row Elongation A
  - benchmark: yield_strength
    label: Proof stress, minimum, T6 profiles up to 10 mm wall
    value: 170
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: up to 10 mm wall thickness
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min; the table prints the name Proof Stress
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (g), row Proof Stress
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, minimum, T6 profiles up to 10 mm wall
    value: 215
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: up to 10 mm wall thickness
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (g), row Tensile Strength
  - benchmark: elongation
    label: Elongation A50 mm, minimum, T6 profiles up to 10 mm wall
    value: 6
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: up to 10 mm wall thickness
      gauge: A50 mm
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (g), row Elongation A50 mm
  - benchmark: elongation
    label: Elongation A, minimum, T6 profiles up to 10 mm wall
    value: 8
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: up to 10 mm wall thickness
      gauge: A (printed as Elongation A; gauge length not printed)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (g), row Elongation A
  - benchmark: yield_strength
    label: Proof stress, minimum, T6 profiles 10 to 25 mm wall
    value: 160
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: 10 mm to 25 mm wall thickness
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min; the table prints the name Proof Stress
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (h), row Proof Stress
  - benchmark: ultimate_tensile_strength
    label: Tensile strength, minimum, T6 profiles 10 to 25 mm wall
    value: 195
    bound: lower
    unit: MPa
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: 10 mm to 25 mm wall thickness
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (h), row Tensile Strength
  - benchmark: elongation
    label: Elongation A50 mm, minimum, T6 profiles 10 to 25 mm wall
    value: 6
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: 10 mm to 25 mm wall thickness
      gauge: A50 mm
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (h), row Elongation A50 mm
  - benchmark: elongation
    label: Elongation A, minimum, T6 profiles 10 to 25 mm wall
    value: 8
    bound: lower
    unit: '%'
    scope: material
    conditions:
      temper: T6
      product_form: profiles
      size: 10 mm to 25 mm wall thickness
      gauge: A (printed as Elongation A; gauge length not printed)
      standard: BS EN 755-2 as printed by AZoM
      basis: minimum value printed as Min
    method: Minimum value in a table of BS EN 755-2 requirements (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 2 (h), row Elongation A
  - benchmark: density
    label: Density
    value: 2700
    unit: kg/m3
    scope: material
    conditions:
      temperature: not stated
      basis: value printed in Table 4, physical properties
    method: Value printed in a physical-properties table (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 4, row Density
  - benchmark: melting_point
    label: Melting point
    value: 600
    unit: °C
    scope: material
    conditions:
      basis: single value printed; no range given
    method: Value printed in a physical-properties table (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 4, row Melting Point
  - benchmark: elastic_modulus
    label: Modulus of elasticity
    value: 69.5
    unit: GPa
    scope: material
    conditions:
      temperature: not stated
    method: Value printed in a physical-properties table (AZoM article, sourced from Aalco)
    status: ground
    source: azom-6063
    where: Table 4, row Modulus of Elasticity
  - benchmark: electrical_resistivity
    label: Electrical resistivity
    value: 0.35
    unit: µΩ·m
    scope: material
    conditions:
      temperature: not stated
      unit_in_source: 0.35 x 10 -6 Ω.m
    method: Value printed in a physical-properties table (AZoM article, sourced from Aalco); written in µΩ·m, the same unit as the printed x 10 -6 Ω.m, which is kept in conditions.unit_in_source
    status: ground
    source: azom-6063
    where: Table 4, row Electrical Resistivity
  - benchmark: thermal_conductivity
    label: Thermal conductivity
    value: 200
    unit: W/(m·K)
    scope: material
    conditions:
      temperature: not stated
      unit_in_source: W/m.K
    method: Value printed in a physical-properties table (AZoM article, sourced from Aalco); the printed unit W/m.K is the same unit
    status: ground
    source: azom-6063
    where: Table 4, row Thermal Conductivity
  - benchmark: cte
    label: Thermal expansion coefficient
    value: 23.5
    unit: ppm/K
    scope: material
    conditions:
      temperature: not stated
      unit_in_source: x 10 -6 /K
    method: Value printed in a physical-properties table (AZoM article, sourced from Aalco); x 10^-6 /K is the same as ppm/K, and the printed form is kept in conditions.unit_in_source
    status: ground
    source: azom-6063
    where: Table 4, row Thermal Expansion
corrosion:
  - environment: General service (no environment named in the source)
    headline: AZoM describes 6063 as having high corrosion resistance
    effect: AZoM says 6063 has a good surface finish, high corrosion resistance, is readily suited to welding and can be easily anodised. The page names no environment, test or rate.
    rating: low
    conditions:
      basis: qualitative statement in the article introduction
    source: azom-6063
    where: Introduction paragraph
  - environment: General service (no environment named in the source)
    headline: Alloys International lists good corrosion resistance among its reasons to specify 6063
    effect: Alloys International lists good corrosion resistance and weldability under Why engineers specify 6063. It gives no environment, test or rate.
    rating: low
    conditions:
      basis: qualitative statement on a supplier page
    source: alloysintl-6063
    where: Why engineers specify 6063 list
risks:
  hazards:
    - text: 'PubChem aggregated GHS for aluminum metal (4,079 company reports): H261 in 90.8% of reports (in contact with water releases flammable gas), H228 in 60.6% (flammable solid) and H250 in 34.2% (catches fire spontaneously if exposed to air). 8.3% of reports say it does not meet GHS criteria. These are element-level statements, not a classification of 6063 as supplied.'
      ghs:
        - H261
        - H228
        - H250
      source: pubchem-al
      where: Safety and Hazards, GHS Classification (CID 5359268)
    - text: 'PubChem aggregated GHS for magnesium metal (2,205 company reports): H228 in 44.9% of reports, H250 in 36.5%, H252 in 18% (self-heating in large quantities), H260 in 36.7% and H261 in 44.8%. 18.4% of reports say it does not meet GHS criteria. These are element-level statements, not a classification of 6063.'
      ghs:
        - H228
        - H250
        - H252
        - H260
        - H261
      source: pubchem-mg
      where: Safety and Hazards, GHS Classification (CID 5462224)
    - text: 'PubChem aggregated GHS for silicon (3,263 company reports): 96.3% of reports say it does not meet GHS criteria. For the 121 reports that give hazard codes, PubChem shows no code above 10%, so none is listed. This is an element-level statement.'
      ghs: []
      source: pubchem-si
      where: Safety and Hazards, GHS Classification (CID 5461123)
  failure_risks:
    - mode: Movement of thick plate when large volumes are machined off
      trigger: Removing large volumes of material from thick plate
      consequence: The part can move. Alloys International says stress-relieved tempers limit this movement.
      source: alloysintl-6063
      where: Fabrication notes, Machining
  side_effects: []
  handling:
    - text: Heat-treatable alloys cut cleanest in the T temper. Thick plate benefits from a stress-relieved temper to limit movement when large volumes of material are removed.
      source: alloysintl-6063
      where: Fabrication notes, Machining
    - text: Form in the annealed or freshly solution treated condition where the temper allows, then age to final strength. Bend radii follow the temper and thickness in the governing specification.
      source: alloysintl-6063
      where: Fabrication notes, Forming
    - text: Suitable for all conventional welding methods. Welding wire is generally 5183 or 4043; 4043 where maximum electrical conductivity is needed; 5346 for strength and conductivity, with a larger weld to make up for lower conductivity.
      source: azom-6063
      where: Welding of 6063 Aluminium section
    - text: The 5xxx and 6xxx alloys weld readily with 4043 or 5356 filler. This is a series-level statement on the Alloys International page.
      source: alloysintl-6063
      where: Fabrication notes, Welding
    - text: T4 has good formability, and T6 is the most commonly available temper.
      source: azom-6063
      where: Introduction paragraph
  mitigations:
    - text: Order to the specification and condition the drawing requires, because properties vary with section size, product form and processing.
      source: alloysintl-6063
      where: Typical mechanical properties note
uses:
  - application: structures
    device: Window, door and curtain wall framing
    example: Listed among the typical applications; AZoM also lists window frames and doors
    source: alloysintl-6063
    where: Typical applications list
  - application: structures
    device: Architectural trim, railing and balustrading
    example: AZoM says balustrading rails and posts are normally T6 and formed elbows and bends are T4
    source: azom-6063
    where: Applications of 6063 Aluminium, balustrading paragraph
  - application: thermal-control
    device: Heat sinks
    example: Listed with enclosures; Alloys International says strength is rarely the governing factor there
    source: alloysintl-6063
    where: Typical applications list; introduction paragraph
supply:
  - subject: Aluminium (primary smelter production)
    producers:
      - country: China
        share_percent: 60.8
        year: 2025
      - country: India
        share_percent: 5.7
        year: 2025
      - country: Russia
        share_percent: 5.3
        year: 2025
      - country: Canada
        share_percent: 4.5
        year: 2025
      - country: United Arab Emirates
        share_percent: 3.6
        year: 2025
    recycling: 'USGS: in 2025 about 3.6 million tons of aluminum was recovered from purchased scrap in the United States, about 56% from new scrap and 44% from old scrap. Old-scrap recovery equalled about 28% of apparent consumption.'
    substitutes:
      - 'USGS: composites can substitute for aluminum in aircraft fuselages and wings.'
      - 'USGS: composites, magnesium, steel and titanium can substitute for aluminum in ground transportation uses.'
      - 'USGS: composites, steel, vinyl and wood can substitute for aluminum in construction.'
      - 'USGS: copper can replace aluminum in electrical and heat-exchange applications.'
    source: usgs-mcs2026-aluminum
    where: World Smelter Production and Capacity table, 2025e (world total 74,000 thousand t); shares calculated by Space Mushroom from the table; Recycling; Substitutes
  - subject: Bauxite (aluminium ore)
    abundance: 'USGS: bauxite resources are estimated to range from 55 billion to 75 billion tons, distributed in Africa (32%), Oceania (23%), South America and the Caribbean (21%), Asia (18%) and elsewhere (6%).'
    producers:
      - country: Guinea
        share_percent: 34.1
        year: 2025
      - country: Australia
        share_percent: 22
        year: 2025
      - country: China
        share_percent: 19.8
        year: 2025
      - country: Brazil
        share_percent: 7.5
        year: 2025
      - country: India
        share_percent: 5.7
        year: 2025
    critical_lists:
      - list: 'European Commission critical raw materials list, 2023 (34 materials): Bauxite listed'
        listed: true
    recycling: 'USGS: none.'
    substitutes:
      - 'USGS: bauxite is the only raw material used in the production of alumina on a commercial scale in the United States. Clay resources are technically feasible sources of alumina but are not currently economically competitive with bauxite.'
    source: usgs-mcs2026-bauxite
    where: World Alumina Refinery and Bauxite Mine Production table, bauxite 2025e (world total 440,000 thousand t); shares calculated by Space Mushroom; Recycling; Substitutes
  - subject: Alumina
    producers:
      - country: China
        share_percent: 62
        year: 2025
      - country: Australia
        share_percent: 11.3
        year: 2025
      - country: Brazil
        share_percent: 7.3
        year: 2025
      - country: India
        share_percent: 5.5
        year: 2025
      - country: Russia
        share_percent: 1.9
        year: 2025
    source: usgs-mcs2026-bauxite
    where: World Alumina Refinery and Bauxite Mine Production table, alumina production 2025e (world total 150,000 thousand t); shares calculated by Space Mushroom
  - subject: Magnesium (primary production)
    abundance: 'USGS: resources from which magnesium may be recovered range from large to virtually unlimited, and magnesium could be recovered from seawater along world coastlines.'
    producers:
      - country: China
        share_percent: 86.4
        year: 2025
      - country: Russia
        share_percent: 5.5
        year: 2025
      - country: Israel
        share_percent: 1.8
        year: 2025
      - country: Brazil
        share_percent: 1.8
        year: 2025
      - country: Turkey
        share_percent: 1.4
        year: 2025
      - country: Kazakhstan
        share_percent: 1.2
        year: 2025
    critical_lists:
      - list: 'European Commission critical raw materials list, 2023 (34 materials): Magnesium listed'
        listed: true
    recycling: 'USGS: in 2025 about 26,000 tons of secondary magnesium was recovered from old scrap and 82,000 tons from new scrap.'
    substitutes:
      - 'USGS: aluminum and zinc may substitute for magnesium in castings and wrought products. Magnesium''s light weight is an advantage, but its high cost is a disadvantage relative to these substitutes.'
    source: usgs-mcs2026-magnesium
    where: World Primary Production table, 2025 smelter production (world total 1,100 thousand t); shares calculated by Space Mushroom; Recycling; Substitutes
  - subject: Silicon (silicon metal)
    abundance: 'USGS: world and domestic resources for making silicon metal and alloys are abundant and, in most producing countries, adequate to supply world requirements for many decades.'
    producers:
      - country: China
        share_percent: 87
        year: 2025
      - country: Brazil
        share_percent: 3.9
        year: 2025
      - country: Norway
        share_percent: 2.8
        year: 2025
      - country: France
        share_percent: 1.5
        year: 2025
      - country: Russia
        share_percent: 0.8
        year: 2025
    critical_lists:
      - list: 'USGS 2025 List of Critical Minerals: silicon added in 2025 (per the MCS 2026 silicon chapter)'
        listed: true
      - list: 'European Commission critical raw materials list, 2023 (34 materials): Silicon metal listed'
        listed: true
    recycling: 'USGS: insignificant.'
    substitutes:
      - 'USGS: aluminum, silicon carbide and silicomanganese can be substituted for ferrosilicon in some applications.'
      - 'USGS: gallium arsenide and germanium are the principal substitutes for silicon in semiconductor and infrared applications.'
    source: usgs-mcs2026-silicon
    where: World Production table, silicon metal 2025 (world total 4,600 thousand t, rounded); shares calculated by Space Mushroom. The chapter also says China accounted for almost 80% of global silicon-materials production in 2025.
media: []
documents:
  - title: 'Alloys International: 6063 grade page'
    type: datasheet
    url: https://alloysintl.com/inventory/aluminum-alloys/aluminum-6063/
  - title: 'AZoM: Aluminium Alloys - Aluminium 6063/6063A Properties, Fabrication and Applications (sourced from Aalco)'
    type: datasheet
    url: https://www.azom.com/article.aspx?ArticleID=2812
    year: 2020
  - title: 'USGS Mineral Commodity Summaries 2026: Aluminum'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-aluminum.pdf
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Bauxite and Alumina'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-bauxite-alumina.pdf
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Magnesium Metal'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-magnesium-metal.pdf
    year: 2026
  - title: 'USGS Mineral Commodity Summaries 2026: Silicon'
    type: report
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-silicon.pdf
    year: 2026
  - title: 'European Commission: critical raw materials (2023 list of 34)'
    type: report
    url: https://single-market-economy.ec.europa.eu/sectors/raw-materials/areas-specific-interest/critical-raw-materials_en
  - title: 'PubChem: Aluminum, CID 5359268 (safety and hazards)'
    type: database
    url: https://pubchem.ncbi.nlm.nih.gov/compound/5359268
  - title: 'PubChem: Magnesium, CID 5462224 (safety and hazards)'
    type: database
    url: https://pubchem.ncbi.nlm.nih.gov/compound/5462224
  - title: 'PubChem: Silicon, CID 5461123 (safety and hazards)'
    type: database
    url: https://pubchem.ncbi.nlm.nih.gov/compound/5461123
gaps:
  - T1 and T83 values were not found. The sources opened print T4, T5 and T6 only. Wikipedia prints T1 values, but it is limited here to composition and history, and the Alcoa datasheet it cites returned 404.
  - The Alloys International T5 and T6 figures are approximate typical values in ksi, printed with a tilde. They are kept in ksi and are not matched to the MPa minima, because no source printed converted values.
  - The BS EN 755-2 minima and the physical values come from an AZoM article that says its data is indicative only. The standard, the ASTM B221 and B429 tables and any manufacturer datasheet with physical values were not opened.
  - No cryogenic strength or conductivity, vacuum outgassing (TML and CVCM), atomic-oxygen, thermal-vacuum or flight data for 6063 were found in the sources opened.
  - No galvanic, alkali, acid, marine or stress-corrosion data for 6063 were found. The corrosion entries are qualitative statements only.
  - Anodising is recorded only as qualitative statements (excellent, easily anodised). No anodic film thickness, sealing or colour data were found.
  - No figure for strength loss in the heat-affected zone after welding was found in a source opened for this profile.
  - 'Designations: AZoM also prints GS10, A-GS, HE19, AlMgSi0.5 and 3.32206 without naming their systems, or they conflict with other sources (3.32206 against 3.3206 from Alloys International; HE19 against HE9 in Wikipedia). They are not recorded. The AZoM list covers 6063 and 6063A together, so the ASTM, MIL, QQ and SAE rows should be checked against the standards.'
  - 'Critical minerals: the USGS 2025 list page returned 403 and was not read. The USGS silicon chapter says silicon was added in 2025. The 2025 status of aluminium and magnesium is not printed in the chapters read. The EU 2023 list prints bauxite, magnesium and silicon metal, but not aluminium.'
  - Hazards are element-level PubChem GHS data for aluminium, magnesium and silicon. No safety data sheet for 6063 was opened, and hazards from dust or fumes produced by machining or welding were not found.
  - Supply shares are calculated by Space Mushroom from USGS tables that print tonnages and world totals. The USGS recycling figures are for aluminium and magnesium in general, not for 6063 scrap.
  - Brinell hardness values printed by AZoM are not recorded, because hardness is not in the property list.
  - 'Not reached in this run: the Alcoa datasheet (404), MatWeb (403) and the USGS 2025 critical-mineral list page (403).'
sources:
  alloysintl-6063:
    title: 'Alloys International: 6063 grade page (W.Nr 3.3206, EN AW-6063 / AlMg0.7Si, nominal chemistry, typical T5 and T6 values, applications)'
    id: Alloys International (stockist), Ronkonkoma, NY; grade page for 6063
    url: https://alloysintl.com/inventory/aluminum-alloys/aluminum-6063/
    kind: datasheet
    license: supplier web page (cited, not reproduced)
  azom-6063:
    title: 'AZoM: Aluminium Alloys - Aluminium 6063/6063A Properties, Fabrication and Applications (article sourced from Aalco)'
    id: AZoM article 2812; cited in the article as Aalco (2020, October 16)
    url: https://www.azom.com/article.aspx?ArticleID=2812
    year: 2020
    kind: web
    license: AZoM web article (cited, not reproduced)
  usgs-mcs2026-aluminum:
    title: Mineral Commodity Summaries 2026, Aluminum
    id: USGS MCS 2026, February 2026
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-aluminum.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
  usgs-mcs2026-bauxite:
    title: Mineral Commodity Summaries 2026, Bauxite and Alumina
    id: USGS MCS 2026, February 2026
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-bauxite-alumina.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
  usgs-mcs2026-magnesium:
    title: Mineral Commodity Summaries 2026, Magnesium Metal
    id: USGS MCS 2026, February 2026
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-magnesium-metal.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
  usgs-mcs2026-silicon:
    title: Mineral Commodity Summaries 2026, Silicon
    id: USGS MCS 2026, February 2026; the chapter also states the 2025 critical-mineral list changes
    url: https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-silicon.pdf
    year: 2026
    kind: report
    license: public domain (USGS)
  ec-crm:
    title: Critical raw materials (European Commission, fifth list of 34 critical raw materials, 2023)
    id: European Commission critical raw materials page
    url: https://single-market-economy.ec.europa.eu/sectors/raw-materials/areas-specific-interest/critical-raw-materials_en
    kind: web
    license: European Commission web page
  pubchem-al:
    title: 'Aluminum, PubChem compound CID 5359268: Safety and Hazards, GHS Classification'
    id: PubChem CID 5359268 (PUG View JSON); aggregated from ECHA C&L notifications
    url: https://pubchem.ncbi.nlm.nih.gov/compound/5359268
    kind: database
    license: PubChem (NCBI) public data
  pubchem-mg:
    title: 'Magnesium, PubChem compound CID 5462224: Safety and Hazards, GHS Classification'
    id: PubChem CID 5462224 (PUG View JSON); aggregated from ECHA C&L notifications
    url: https://pubchem.ncbi.nlm.nih.gov/compound/5462224
    kind: database
    license: PubChem (NCBI) public data
  pubchem-si:
    title: 'Silicon, PubChem compound CID 5461123: Safety and Hazards, GHS Classification'
    id: PubChem CID 5461123 (PUG View JSON); aggregated from ECHA C&L notifications
    url: https://pubchem.ncbi.nlm.nih.gov/compound/5461123
    kind: database
    license: PubChem (NCBI) public data
license: CC-BY-4.0
updated: '2026-10-24'
review:
  status: draft
  method: assistant
  checked_values: 35
  unreachable: 0
  caveats: 6
  note: 'Written 2026-10-24 from pages fetched in this run: the Alloys International 6063 page, the AZoM 6063/6063A article (sourced from Aalco), the USGS MCS 2026 aluminum, bauxite and alumina, magnesium and silicon chapters, the European Commission critical raw materials page, and PubChem GHS for aluminum, magnesium and silicon. The six Alloys International values are approximate typical values in ksi. The other property rows are BS EN 755-2 minima and physical values from an AZoM article that calls its data indicative only. T1 and T83 values were not found.'
story:
  recipe:
    line: 'Al-Mg-Si alloy. Composition limits in wt% (AZoM, Table 1): magnesium 0.45 to 0.9, silicon 0.2 to 0.6, iron up to 0.35, copper, manganese, zinc and titanium up to 0.1 each, chromium up to 0.1, and aluminium the balance. The Alloys International page gives the same magnesium and silicon limits. AZoM says solution treatment with natural ageing gives T4, and solution treatment with artificial ageing gives T6.'
    parts:
      - name: Aluminium
        symbol: Al
        role: Matrix of the alloy; the balance of the composition (AZoM, Table 1)
        share_note: balance
        source: azom-6063
        where: Table 1, Al row (Balance)
      - name: Magnesium
        symbol: Mg
        role: Main alloying addition, with silicon (AZoM, Table 1; Alloys International nominal chemistry)
        share_percent: 0.45
        share_high: 0.9
        source: azom-6063
        where: Table 1, Mg row (0.45 to 0.9)
      - name: Silicon
        symbol: Si
        role: Main alloying addition, with magnesium (AZoM, Table 1; Alloys International nominal chemistry)
        share_percent: 0.2
        share_high: 0.6
        source: azom-6063
        where: Table 1, Si row (0.2 to 0.6)
      - name: Iron
        symbol: Fe
        role: Limit only, maximum printed in Table 1
        share_percent: 0
        share_high: 0.35
        source: azom-6063
        where: Table 1, Fe row (0 to0.35)
      - name: Copper
        symbol: Cu
        role: Limit only, maximum printed in Table 1
        share_percent: 0
        share_high: 0.1
        source: azom-6063
        where: Table 1, Cu row (0 to0.1)
      - name: Manganese
        symbol: Mn
        role: Limit only, maximum printed in Table 1
        share_percent: 0
        share_high: 0.1
        source: azom-6063
        where: Table 1, Mn row (0 to0.1)
      - name: Zinc
        symbol: Zn
        role: Limit only, maximum printed in Table 1
        share_percent: 0
        share_high: 0.1
        source: azom-6063
        where: Table 1, Zn row (0 to0.1)
      - name: Titanium
        symbol: Ti
        role: Limit only, maximum printed in Table 1
        share_percent: 0
        share_high: 0.1
        source: azom-6063
        where: Table 1, Ti row (0 to0.1)
      - name: Chromium
        symbol: Cr
        role: Limit only, maximum printed in Table 1
        share_percent: 0
        share_high: 0.1
        share_note: maximum, printed as 0.1 max
        source: azom-6063
        where: Table 1, Cr row (0.1 max)
  risk_groups:
    - title: For people
      lead: No safety data sheet for 6063 was opened. Element-level PubChem GHS data for aluminium, magnesium and silicon is in the hazards list.
      gap: Hazard classification of 6063 as supplied, and of dust or fumes from machining or welding, was not found.
      points:
        - label: What the sources cover
          line: The sources describe finish, corrosion, extrusion and welding behaviour, not health effects. Read the supplier's safety data sheet before cutting, grinding or welding.
    - title: If it fails
      lead: Failure routes that the sources name. None of them is a field-incident record.
      points:
        - label: Movement during machining
          line: Alloys International says thick plate can move when large volumes are removed, and recommends a stress-relieved temper to limit this.
        - label: Corrosion
          line: AZoM and Alloys International both describe good to high corrosion resistance. Neither names an environment that attacks 6063.
        - label: Welding
          line: The sources rate gas, arc and resistance welding as excellent (AZoM). No figure for strength loss near a weld was found in a source opened for this profile.
    - title: Handling and storage
      points:
        - label: Forming and machining
          line: Form in the annealed or freshly solution treated condition where the temper allows, then age to final strength. Cut heat-treatable alloys in the T temper.
        - label: Welding filler
          line: Use 5183 or 4043 filler generally, 4043 where maximum electrical conductivity is needed, and 5346 for strength and conductivity (AZoM).
  why: 6063 is an aluminium alloy with magnesium (0.45 to 0.9 wt%) and silicon (0.2 to 0.6 wt%) as its main additions (AZoM, Table 1). Alloys International calls it the architectural extrusion alloy. Compared with 6061 it has less silicon and magnesium, so it extrudes into thinner walls and more intricate shapes, and it gives the smooth, uniform surface that anodising needs. Its strength is moderate, which is rarely the deciding factor in window frames, rails, trim, heat sinks and enclosures.
  uses:
    - where: Window, door and curtain wall framing
      line: Alloys International lists window, door and curtain wall framing among its typical applications, and AZoM lists window frames and doors.
    - where: Architectural trim, railing and balustrading
      line: AZoM says balustrading rails and posts are normally T6 and formed elbows and bends are T4. T4 is also used for hydroformed chassis tube.
    - where: Heat sinks
      line: Alloys International lists heat sinks and enclosures, where strength is rarely the deciding factor.
  can_do:
    - label: Strength, T6
      line: Minimum tensile strength of T6 rod and bar up to 150 mm is 215 MPa, with a minimum proof stress of 170 MPa (BS EN 755-2 values printed by AZoM). Alloys International's typical T6 figures are about 35 ksi tensile and 31 ksi yield.
      value: 215 MPa minimum tensile; about 35 ksi typical
    - label: Strength, T4
      line: T4 extruded rod and bar up to 150 mm has a minimum tensile strength of 150 MPa and a minimum proof stress of 90 MPa (AZoM).
      value: 150 MPa minimum tensile
    - label: Ductility
      line: Minimum elongation A50 mm is 8% for T6 rod and bar up to 150 mm and 10% for T4 extruded rod and bar (AZoM).
    - label: Weight
      line: Density is 2700 kg/m3 (AZoM, Table 4).
    - label: Stiffness
      line: Modulus of elasticity is 69.5 GPa (AZoM, Table 4).
    - label: Heat conduction
      line: Thermal conductivity is 200 W/m.K (AZoM, Table 4).
    - label: Thermal expansion
      line: The linear thermal expansion coefficient is 23.5 x 10^-6 /K (AZoM, Table 4).
    - label: Anodising
      line: Alloys International calls the anodised finish excellent, and AZoM says 6063 can be easily anodised. No anodic film thickness or sealing data was found.
      value: Excellent (Alloys International)
    - label: Welding
      line: AZoM rates gas, arc and resistance welding as excellent, brazing as excellent and solderability as good. Alloys International says 5xxx and 6xxx alloys weld readily with 4043 or 5356 filler.
      value: Excellent (gas, arc, resistance)
    - label: Machining
      line: AZoM rates machinability and cold workability as average.
  compare: The sources give no strength-per-mass figures for 6063 against other alloys, so this profile does not rank it. Alloys International says 6061 is the higher-strength choice for structural parts. The USGS lists composites, magnesium, steel and titanium as substitutes for aluminium in ground transport, and composites, steel, vinyl and wood in construction.
  compare_rows:
    - label: Density
      benchmark: density
    - label: Thermal conductivity
      benchmark: thermal_conductivity
    - label: Thermal expansion
      benchmark: cte
  handling:
    - 'Machining: cut heat-treatable alloys in the T temper. For thick plate, use a stress-relieved temper to limit movement (Alloys International).'
    - 'Forming: form in the annealed or freshly solution treated condition where the temper allows, then age to final strength (Alloys International).'
    - 'Welding: use 5183 or 4043 filler generally, and 5346 for strength and conductivity (AZoM).'
    - 'Safety: no safety data sheet for 6063 was opened, so read the supplier''s data sheet before cutting or welding.'
  good_for:
    - Architectural extrusions, such as window and door frames, rails and trim, that need a smooth anodised finish (Alloys International; AZoM).
    - Heat sinks, where a thermal conductivity of 200 W/m.K spreads heat (AZoM, Table 4).
    - Welded assemblies, since gas, arc and resistance welding are all rated excellent (AZoM).
  watch_out:
    - Strength is moderate. Alloys International says 6061 is the higher-strength choice for structural parts.
    - The Alloys International strengths are approximate typical values in ksi and are not for design. The AZoM strengths are BS EN 755-2 minima.
    - T1 and T83 values were not found, so the file has no rows for them.
    - No galvanic, alkali or acid data, no space-environment data and no cryogenic values were found for 6063.
  verdict: '6063 is the architectural extrusion alloy: moderate strength, excellent weldability, a finish that anodises well, and good corrosion resistance in general use. The sources give no T1 or T83 values and no space-environment data.'
