{
  "spore": "profile",
  "id": "monel-400",
  "spore_version": "0.2",
  "family": "nickel-alloys",
  "name": "Monel 400",
  "abbreviation": "Alloy 400 (UNS N04400)",
  "role": "corrosion-resistant solid-solution nickel-copper alloy",
  "category": "metals",
  "type": "nickel-superalloys",
  "summary": "Monel 400 (UNS N04400, W.Nr. 2.4360 and 2.4361) is a single-phase nickel-copper solid-solution alloy with at least 63.0 percent nickel plus cobalt and 28.0 to 34.0 percent copper. Special Metals says it can be hardened only by cold working, and that it combines high strength and toughness with excellent resistance to many corrosive environments, especially seawater and hydrofluoric acid. Annealed material is the softest condition: Special Metals gives 75 to 90 ksi tensile for annealed rod and bar, and ATI gives 75,000 psi typical for annealed plate, sheet and strip.\n",
  "best_for": "Seawater, hydrofluoric-acid and reducing-acid service, and marine valves, pump shafts and fasteners, where corrosion resistance matters more than high strength",
  "weakest_at": "Stagnant seawater (crevice and pitting corrosion), caustic at high temperature and stress (stress-corrosion cracking), and low strength in the annealed condition",
  "identity": {
    "formula": "Nickel-copper solid-solution alloy: 63.0 min nickel plus cobalt, 28.0 to 34.0 copper, 2.5 max iron, 2.0 max manganese, 0.5 max silicon, 0.3 max carbon, 0.024 max sulfur (wt%)",
    "designations": [
      {
        "system": "UNS",
        "code": "N04400",
        "source": "sm-monel400",
        "where": "Opening paragraph, UNS N04400 with W.Nr. 2.4360 and 2.4361; Available Products and Specifications"
      },
      {
        "system": "EN",
        "code": "2.4360",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Werkstoff Nr. 2.4360 and 2.4361"
      },
      {
        "system": "EN",
        "code": "2.4361",
        "note": "printed with 2.4360",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, the second number printed for this alloy"
      },
      {
        "system": "EN name",
        "code": "NiCu30Fe",
        "source": "wiki-monel",
        "where": "Reference list, citation title Monel 400 (NiCu30Fe, 2.4360, N04400, NA13)"
      },
      {
        "system": "ASTM",
        "code": "B127",
        "note": "plate, sheet and strip",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Plate, Sheet, and Strip list"
      },
      {
        "system": "ASTM",
        "code": "B163",
        "note": "condenser and heat exchanger tube",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Pipe and Tube list"
      },
      {
        "system": "ASTM",
        "code": "B164",
        "note": "rod, bar and wire",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "ASTM",
        "code": "B165",
        "note": "seamless pipe and tube",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Pipe and Tube list"
      },
      {
        "system": "ASTM",
        "code": "B564",
        "note": "forgings",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "ASME",
        "code": "SB 127",
        "note": "plate, sheet and strip",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Plate, Sheet, and Strip list"
      },
      {
        "system": "ASME",
        "code": "SB 164",
        "note": "rod, bar and wire",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "ASME",
        "code": "SB 165",
        "note": "seamless pipe and tube",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Pipe and Tube list"
      },
      {
        "system": "AMS",
        "code": "4544",
        "note": "sheet, strip and plate",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Plate, Sheet, and Strip list"
      },
      {
        "system": "AMS",
        "code": "4574",
        "note": "seamless tubing",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Pipe and Tube list"
      },
      {
        "system": "AMS",
        "code": "4675",
        "note": "bars and forgings",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "AMS",
        "code": "4730",
        "note": "wire",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "AMS",
        "code": "4731",
        "note": "wire and ribbon",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "Federal",
        "code": "QQ-N-281",
        "note": "plate, sheet, strip, bar, rod, wire and forgings",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, QQ-N-281 entries"
      },
      {
        "system": "DIN",
        "code": "17750",
        "note": "plate, strip and sheet",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Plate, Sheet, and Strip list"
      },
      {
        "system": "DIN",
        "code": "17751",
        "note": "pipe and tube",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Pipe and Tube list"
      },
      {
        "system": "DIN",
        "code": "17752",
        "note": "rod and bar",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "DIN",
        "code": "17753",
        "note": "wire",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "DIN",
        "code": "17754",
        "note": "forgings",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "BS",
        "code": "3072 NA13",
        "note": "sheet and plate",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Plate, Sheet, and Strip list"
      },
      {
        "system": "BS",
        "code": "3073 NA13",
        "note": "strip",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Plate, Sheet, and Strip list"
      },
      {
        "system": "BS",
        "code": "3074 NA13",
        "note": "tube",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Pipe and Tube list"
      },
      {
        "system": "BS",
        "code": "3075 NA13",
        "note": "wire",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "BS",
        "code": "3076 NA13",
        "note": "bar",
        "source": "sm-monel400",
        "where": "Available Products and Specifications, Bar, Rod, Wire, and Forgings list"
      },
      {
        "system": "Trade name",
        "code": "MONEL alloy 400",
        "source": "sm-monel400",
        "where": "Title and Table 1 heading"
      },
      {
        "system": "Trade name",
        "code": "Monel 400",
        "source": "wiki-monel",
        "where": "Alloy table, Monel 400 row"
      },
      {
        "system": "Trade name",
        "code": "Alloy 400",
        "source": "sm-monel400",
        "where": "Introduction, Alloy 400 is widely used in many fields"
      },
      {
        "system": "Trade name",
        "code": "ATI 400",
        "source": "ati-tds",
        "where": "Title page, ATI 400 alloy (UNS N04400)"
      }
    ],
    "source": "sm-monel400",
    "where": "Table 1, Limiting Chemical Composition (Special Metals); UNS N04400 and W.Nr. 2.4360 and 2.4361 from the opening paragraph; the plate, sheet and strip composition on the ATI product page agrees"
  },
  "tags": {
    "environments": [],
    "stresses": [],
    "applications": [
      "propulsion-and-tanks",
      "structures",
      "thermal-control",
      "mechanisms"
    ]
  },
  "properties": [
    {
      "benchmark": "density",
      "value": 8.8,
      "bound": "exact",
      "unit": "g/cm3",
      "scope": "material",
      "conditions": {
        "basis": "Table 2 physical constant; no test temperature or condition printed"
      },
      "method": "Table 2, Physical Constants, Density g/cm3 row, printed as 8.80; the lb/in3 row prints 0.318",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 2, Density g/cm3 row",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "density",
      "value": 8.83,
      "bound": "exact",
      "unit": "g/cm3",
      "scope": "material",
      "conditions": {
        "basis": "typical value on the ATI data sheet; no temperature or condition stated"
      },
      "method": "Density section, printed as 0.319 lb/in3 and 8.83 g/cm3; the specific gravity is also printed as 8.83",
      "status": "ground",
      "source": "ati-tds",
      "where": "Physical Properties, Density section",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "melting_point",
      "value": 1300,
      "value_high": 1350,
      "bound": "range",
      "unit": "°C",
      "scope": "material",
      "conditions": {
        "basis": "melting range as printed in Table 2 (2370 to 2460 F)"
      },
      "method": "Table 2, Melting Range, °C row, printed as 1300-1350; the F row prints 2370-2460",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 2, Melting Range, °C row",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "curie_temperature",
      "value": 21,
      "value_high": 49,
      "bound": "range",
      "unit": "°C",
      "scope": "material",
      "conditions": {
        "basis": "Curie range as printed in Table 2 (70 to 120 F); some heats are magnetic at room temperature and others are not"
      },
      "method": "Table 2, Curie Temperature, °C row, printed as 21-49",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 2, Curie Temperature, °C row",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "elastic_modulus",
      "value": 26,
      "bound": "exact",
      "unit": "10^3 ksi",
      "scope": "material",
      "conditions": {
        "basis": "tension modulus; no test temperature printed (Figure 1 gives the temperature effect and was not read)"
      },
      "method": "Table 2, Modulus of Elasticity, Tension row, printed as 26.0 (10^3 ksi); the compression row also prints 26.0",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 2, Modulus of Elasticity, Tension row",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "elastic_modulus",
      "value": 180,
      "bound": "exact",
      "unit": "GPa",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate, sheet and strip",
        "temperature": "room temperature",
        "basis": "typical value on the ATI data sheet"
      },
      "method": "Mechanical Properties, Elastic Modulus column, annealed plate, sheet and strip row, printed as 26x10^6 psi (180 GPa)",
      "status": "ground",
      "source": "ati-tds",
      "where": "Mechanical Properties, Properties Applicable to Plate, Sheet and Strip, Elastic Modulus column",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "poissons_ratio",
      "value": 0.32,
      "bound": "exact",
      "unit": "-",
      "scope": "material",
      "conditions": {
        "basis": "Table 2, Poisson's ratio row; no test temperature printed"
      },
      "method": "Table 2, Poisson's Ratio row, printed as 0.32",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 2, Poisson's Ratio row",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "thermal_conductivity",
      "value": 22,
      "bound": "exact",
      "unit": "W/m°C",
      "scope": "material",
      "conditions": {
        "temperature": "70 F (21 C)",
        "basis": "Table 3 row 70 F (21 C); footnote a says the values also apply to R-405, the free-machining version of this alloy"
      },
      "method": "Table 3, Thermal Conductivity W/m°C column, row 70 F (21 C), printed as 22.0; the Btu-in/h/ft2/F column prints 151 for the same row",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 3, Thermal Properties, row 70 F (21 C)",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "specific_heat",
      "value": 427,
      "bound": "exact",
      "unit": "J/kg°C",
      "scope": "material",
      "conditions": {
        "temperature": "70 F (21 C)",
        "basis": "Table 3 row 70 F (21 C); footnote a also applies to R-405"
      },
      "method": "Table 3, Specific Heat J/kg°C column, row 70 F (21 C), printed as 427; the Btu/lb/F column prints 0.102",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 3, Thermal Properties, row 70 F (21 C)",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "electrical_resistivity",
      "value": 0.511,
      "bound": "exact",
      "unit": "µΩ·m",
      "scope": "material",
      "conditions": {
        "temperature": "70 F (21 C)",
        "condition": "annealed material (footnote c)",
        "basis": "Table 3 row 70 F (21 C)"
      },
      "method": "Table 3, Electrical Resistivity µΩ·m column, row 70 F (21 C), printed as 0.511",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 3, Thermal Properties, row 70 F (21 C)",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "cte",
      "value": 14.2,
      "bound": "exact",
      "unit": "µm/m°C",
      "scope": "material",
      "conditions": {
        "condition": "annealed material (footnote b)",
        "temperature": "70 F (21 C) to 200 F (100 C)",
        "basis": "mean linear expansion from 70 F to the row temperature, as printed in Table 3"
      },
      "method": "Table 3, Mean Linear Expansion µm/m°C column, row 200 F (100 C), printed as 14.2; the in/in/F column prints 7.7 x 10^-6",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 3, Mean Linear Expansion, row 200 F (100 C)",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "specific_heat",
      "value": 430,
      "bound": "exact",
      "unit": "J/kg·K",
      "scope": "material",
      "conditions": {
        "temperature": "room temperature",
        "basis": "room-temperature value printed on the ATI data sheet; condition not stated"
      },
      "method": "Physical Properties, Specific Heat, room temperature values, printed as 430 Joules/kg K",
      "status": "ground",
      "source": "ati-tds",
      "where": "Physical Properties, Specific Heat",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "electrical_resistivity",
      "value": 51,
      "bound": "exact",
      "unit": "µΩ-cm",
      "scope": "material",
      "conditions": {
        "basis": "value printed on the ATI data sheet with no temperature or condition stated"
      },
      "method": "Physical Properties, Electrical Resistivity, printed as 51.0 Microhm-cm",
      "status": "ground",
      "source": "ati-tds",
      "where": "Physical Properties, Electrical Resistivity",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "cte",
      "value": 13.9,
      "bound": "exact",
      "unit": "10^-6/°C",
      "scope": "material",
      "conditions": {
        "temperature": "70 F (21 C) to 200 F (93 C)",
        "basis": "mean linear expansion, typical value on the ATI data sheet"
      },
      "method": "Linear Coefficient of Thermal Expansion table, row 200 F (93 C), 10^-6/C column, printed as 13.9; the 10^-6/F column prints 7.7",
      "status": "ground",
      "source": "ati-tds",
      "where": "Linear Coefficient of Thermal Expansion table, row 200 F (93 C)",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "ultimate_tensile_strength",
      "value": 75,
      "value_high": 90,
      "bound": "range",
      "unit": "ksi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "rod and bar",
        "temperature": "room temperature",
        "basis": "composite range for various product sizes, not for specification (footnote a)"
      },
      "method": "Table 4, Rod and Bar, Annealed row, tensile strength column, printed as 75-90 ksi (517-620 MPa)",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 4, Rod and Bar, Annealed row, Tensile Strength",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "yield_strength",
      "value": 25,
      "value_high": 50,
      "bound": "range",
      "unit": "ksi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "rod and bar",
        "temperature": "room temperature, 0.2 percent offset",
        "basis": "composite range for various product sizes, not for specification (footnote a)"
      },
      "method": "Table 4, Rod and Bar, Annealed row, yield strength (0.2% offset) column, printed as 25-50 ksi (172-345 MPa)",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 4, Rod and Bar, Annealed row, Yield Strength",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "elongation",
      "value": 35,
      "value_high": 60,
      "bound": "range",
      "unit": "%",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "rod and bar",
        "temperature": "room temperature"
      },
      "method": "Table 4 prints 60-35 percent for the annealed row; recorded here low to high",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 4, Rod and Bar, Annealed row, Elongation",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "ultimate_tensile_strength",
      "value": 70,
      "value_high": 85,
      "bound": "range",
      "unit": "ksi",
      "scope": "material",
      "conditions": {
        "condition": "hot-rolled, annealed",
        "product": "plate",
        "temperature": "room temperature",
        "basis": "composite range for various product sizes, not for specification (footnote a)"
      },
      "method": "Table 4, Plate, Hot-Rolled Annealed row, tensile strength column, printed as 70-85 ksi (482-586 MPa)",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 4, Plate, Hot-Rolled Annealed row, Tensile Strength",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "yield_strength",
      "value": 28,
      "value_high": 50,
      "bound": "range",
      "unit": "ksi",
      "scope": "material",
      "conditions": {
        "condition": "hot-rolled, annealed",
        "product": "plate",
        "temperature": "room temperature, 0.2 percent offset",
        "basis": "composite range for various product sizes, not for specification (footnote a)"
      },
      "method": "Table 4, Plate, Hot-Rolled Annealed row, yield strength column, printed as 28-50 ksi (193-345 MPa)",
      "status": "ground",
      "source": "sm-monel400",
      "where": "Table 4, Plate, Hot-Rolled Annealed row, Yield Strength",
      "source_detail": {
        "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
        "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
        "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
        "year": 2005,
        "kind": "datasheet",
        "license": "Special Metals terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "ultimate_tensile_strength",
      "value": 70,
      "value_high": 85,
      "bound": "range",
      "unit": "ksi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate (ASTM B127, ASME SB-127, AMS 4544)",
        "temperature": "room temperature",
        "basis": "minimum and maximum printed on the ATI product page"
      },
      "method": "ATI product page, plate table, annealed, printed as 70 min - 85 max ksi (485 min - 585 max MPa)",
      "status": "ground",
      "source": "ati-page",
      "where": "ATI product page, Plate table, annealed, Tensile Strength",
      "source_detail": {
        "title": "ATI 400 Nickel-Based Alloy product page",
        "id": "ATI product page, read in this run (2026-10-24)",
        "url": "https://www.atimaterials.com/Products/ati-400",
        "kind": "web",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "yield_strength",
      "value": 28,
      "bound": "lower",
      "unit": "ksi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate (ASTM B127, ASME SB-127, AMS 4544)",
        "temperature": "room temperature, 0.2 percent offset",
        "basis": "minimum printed on the ATI product page"
      },
      "method": "ATI product page, plate table, annealed, printed as 28 min ksi (195 min MPa)",
      "status": "ground",
      "source": "ati-page",
      "where": "ATI product page, Plate table, annealed, Yield Strength",
      "source_detail": {
        "title": "ATI 400 Nickel-Based Alloy product page",
        "id": "ATI product page, read in this run (2026-10-24)",
        "url": "https://www.atimaterials.com/Products/ati-400",
        "kind": "web",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "elongation",
      "value": 35,
      "bound": "lower",
      "unit": "%",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate (ASTM B127, ASME SB-127, AMS 4544)",
        "temperature": "room temperature",
        "basis": "minimum printed on the ATI product page"
      },
      "method": "ATI product page, plate table, annealed, printed as 35% min",
      "status": "ground",
      "source": "ati-page",
      "where": "ATI product page, Plate table, annealed, Elongation",
      "source_detail": {
        "title": "ATI 400 Nickel-Based Alloy product page",
        "id": "ATI product page, read in this run (2026-10-24)",
        "url": "https://www.atimaterials.com/Products/ati-400",
        "kind": "web",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "ultimate_tensile_strength",
      "value": 75000,
      "bound": "exact",
      "unit": "psi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate, sheet and strip",
        "temperature": "room temperature",
        "basis": "typical value on the ATI data sheet"
      },
      "method": "Properties Applicable to Plate, Sheet and Strip, annealed row, ultimate tensile strength column, printed as 75,000 psi (520 MPa)",
      "status": "ground",
      "source": "ati-tds",
      "where": "Mechanical Properties, Properties Applicable to Plate, Sheet and Strip, annealed row",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "yield_strength",
      "value": 35000,
      "bound": "exact",
      "unit": "psi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate, sheet and strip",
        "temperature": "room temperature, 0.2 percent offset",
        "basis": "typical value on the ATI data sheet"
      },
      "method": "Properties Applicable to Plate, Sheet and Strip, annealed row, yield strength column, printed as 35,000 psi (240 MPa)",
      "status": "ground",
      "source": "ati-tds",
      "where": "Mechanical Properties, Properties Applicable to Plate, Sheet and Strip, annealed row",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "elongation",
      "value": 45,
      "bound": "exact",
      "unit": "%",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "product": "plate, sheet and strip",
        "temperature": "room temperature",
        "basis": "typical value in 2 in (51 mm) on the ATI data sheet"
      },
      "method": "Properties Applicable to Plate, Sheet and Strip, annealed row, elongation column, printed as 45 percent in 2 in (51 mm)",
      "status": "ground",
      "source": "ati-tds",
      "where": "Mechanical Properties, Properties Applicable to Plate, Sheet and Strip, annealed row",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "yield_strength",
      "value": 21000,
      "bound": "exact",
      "unit": "psi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "temperature": "1000 F (538 C)",
        "basis": "short-time test, 0.2 percent offset yield strength, typical value on the ATI data sheet"
      },
      "method": "Short Time Elevated Temperature Properties table, row 1000 F (538 C), printed as 21,000 psi (145 MPa)",
      "status": "ground",
      "source": "ati-tds",
      "where": "Short Time Elevated Temperature Properties table, row 1000 F (538 C), yield strength column",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "ultimate_tensile_strength",
      "value": 53000,
      "bound": "exact",
      "unit": "psi",
      "scope": "material",
      "conditions": {
        "condition": "annealed",
        "temperature": "1000 F (538 C)",
        "basis": "short-time test, typical value on the ATI data sheet"
      },
      "method": "Short Time Elevated Temperature Properties table, row 1000 F (538 C), printed as 53,000 psi (370 MPa)",
      "status": "ground",
      "source": "ati-tds",
      "where": "Short Time Elevated Temperature Properties table, row 1000 F (538 C), ultimate tensile strength column",
      "source_detail": {
        "title": "ATI 400 Technical Data Sheet (UNS N04400)",
        "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
        "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
        "year": 2014,
        "kind": "datasheet",
        "license": "ATI terms (cited, not reproduced)"
      }
    },
    {
      "benchmark": "electrical_conductivity",
      "value": 34,
      "bound": "exact",
      "unit": "% IACS",
      "scope": "material",
      "conditions": {
        "basis": "approximate value in the Properties section; no temperature or condition printed"
      },
      "method": "Properties section, first paragraph on Monel alloy 400, printed as approximately 34% IACS",
      "status": "ground",
      "source": "wiki-monel",
      "where": "Properties section, Monel alloy 400 paragraph",
      "source_detail": {
        "title": "Monel",
        "id": "Wikipedia, English article (read in this run, 2026-10-24)",
        "url": "https://en.wikipedia.org/wiki/Monel",
        "kind": "web",
        "license": "CC BY-SA 4.0"
      }
    }
  ],
  "corrosion": [
    {
      "environment": "Flowing seawater",
      "headline": "Very low corrosion rates in flowing seawater (Special Metals); Wikipedia says it resists rapidly flowing seawater.",
      "effect": "Special Metals says alloy 400 products exhibit very low corrosion rates in flowing seawater. No corrosion rate or exposure time is printed.",
      "rating": "low",
      "conditions": {
        "condition": "flowing seawater",
        "basis": "qualitative statement, no corrosion rate or exposure time printed"
      },
      "source": "sm-monel400",
      "where": "Corrosion Resistance section, first paragraph"
    },
    {
      "environment": "Stagnant seawater",
      "headline": "Crevice and pitting corrosion in stagnant seawater (Special Metals).",
      "effect": "Special Metals says stagnant conditions have been shown to induce crevice and pitting corrosion. No test result is printed.",
      "rating": "moderate",
      "conditions": {
        "condition": "stagnant seawater",
        "basis": "qualitative statement, no test result printed"
      },
      "source": "sm-monel400",
      "where": "Corrosion Resistance section, first paragraph"
    },
    {
      "environment": "Hydrofluoric acid, all concentrations up to the boiling point",
      "headline": "Exceptional resistance to hydrofluoric acid in all concentrations up to the boiling point (Special Metals).",
      "effect": "Special Metals says alloy 400 offers exceptional resistance to hydrofluoric acid in all concentrations up to the boiling point, and that it is perhaps the most resistant of all commonly used engineering alloys. No corrosion rate is printed.",
      "rating": "low",
      "conditions": {
        "temperature": "up to the boiling point",
        "basis": "qualitative statement, no corrosion rate printed"
      },
      "source": "sm-monel400",
      "where": "Corrosion Resistance section, hydrofluoric acid paragraph"
    },
    {
      "environment": "Range of media, including seawater, hydrofluoric acid, sulfuric acid and alkalies",
      "headline": "ESPI Metals lists seawater, hydrofluoric acid, sulfuric acid and alkalies among the media in which Alloy 400 resists corrosion.",
      "effect": "ESPI Metals describes Alloy 400 as having high strength and excellent corrosion resistance in a range of media, including seawater, hydrofluoric acid, sulfuric acid, and alkalies. This is a supplier summary, so it supports the Special Metals statements and gives no numbers.",
      "rating": "low",
      "conditions": {
        "basis": "qualitative supplier summary, no numbers"
      },
      "source": "espi-alloy400",
      "where": "Alloy 400 entry, technical data page"
    },
    {
      "environment": "Stress-corrosion cracking in fresh and industrial waters",
      "headline": "Resistant to stress-corrosion cracking and pitting in most fresh and industrial waters (Special Metals).",
      "effect": "Special Metals says alloy 400 is also resistant to stress corrosion cracking and pitting in most fresh and industrial waters, and it recommends stress relief as a precaution against stress-corrosion cracking in certain environments.",
      "rating": "low",
      "conditions": {
        "basis": "qualitative statement; no test stress or medium printed"
      },
      "source": "sm-monel400",
      "where": "Corrosion Resistance section, first paragraph; Working Instructions, Thermal Treatments"
    },
    {
      "environment": "Chloride stress-corrosion cracking",
      "headline": "Exceptionally resistant to chloride stress-corrosion cracking (ATI).",
      "effect": "ATI says the alloy is exceptionally resistant to chloride stress corrosion cracking. No test stress, medium or time is printed.",
      "rating": "low",
      "conditions": {
        "basis": "qualitative statement; no test stress or medium printed"
      },
      "source": "ati-tds",
      "where": "Corrosion Resistance section, reducing acids paragraph"
    },
    {
      "environment": "Caustic at high temperature and high stress",
      "headline": "Caustic stress-corrosion cracking can occur at high temperature, high stress and high caustic concentration (ATI).",
      "effect": "ATI says the alloy is a consideration for cooler alkaline caustic conditions, but high temperature, high stress and high concentrations of caustic have produced caustic stress corrosion cracking in the material.",
      "rating": "moderate",
      "conditions": {
        "condition": "high temperature, high stress and high caustic concentration",
        "basis": "qualitative statement; no temperatures or concentrations printed"
      },
      "source": "ati-tds",
      "where": "Corrosion Resistance section, alkaline solutions paragraph"
    },
    {
      "environment": "Sulfur-bearing gases and molten sulfur",
      "headline": "Attacked by sulfur-bearing gases above about 700 F (371 C); molten sulfur attacks it above about 500 F (260 C) (ATI).",
      "effect": "ATI says the alloy is attacked in sulfur-bearing gases above about 700 F (371 C), and that molten sulfur attacks the alloy at temperatures over about 500 F (260 C).",
      "rating": "moderate",
      "conditions": {
        "temperature": "above about 700 F (371 C) in sulfur-bearing gases; over about 500 F (260 C) for molten sulfur",
        "basis": "printed temperatures, no exposure time"
      },
      "source": "ati-tds",
      "where": "Corrosion Resistance section, sulfur paragraph"
    },
    {
      "environment": "Sulfuric and hydrochloric acids under reducing conditions",
      "headline": "Resists many forms of sulfuric and hydrochloric acid under reducing conditions (Special Metals; ATI).",
      "effect": "Special Metals says alloy 400 is resistant to many forms of sulfuric and hydrochloric acids under reducing conditions. ATI says it is used in reducing acids such as sulfuric and hydrochloric, especially in the absence of aeration and oxidising species.",
      "rating": "low",
      "conditions": {
        "basis": "qualitative statements; no concentrations or temperatures printed"
      },
      "source": "sm-monel400",
      "where": "Corrosion Resistance section, last paragraph"
    },
    {
      "environment": "Highly oxidising acids, nitric and nitrous",
      "headline": "Not useful in highly oxidising acids such as nitric or nitrous acid (ATI).",
      "effect": "ATI says the alloy is not useful in highly oxidising acids such as nitric or nitrous acids, and points to high-chromium stainless steels for those environments.",
      "rating": "severe",
      "conditions": {
        "basis": "qualitative statement"
      },
      "source": "ati-tds",
      "where": "Corrosion Resistance section, first paragraph"
    },
    {
      "environment": "Galvanic contact with steel in salt water",
      "headline": "Galvanic attack on steel in salt water, so Monel must be insulated from steel in shipbuilding (Wikipedia).",
      "effect": "Wikipedia says electrolytic action in salt water means Monel must be carefully insulated from other metals such as steel, and it records a yacht whose steel skeleton deteriorated through electrolytic interaction with Monel.",
      "rating": "moderate",
      "conditions": {
        "condition": "direct contact with steel in salt water",
        "basis": "qualitative account, no rate printed"
      },
      "source": "wiki-monel",
      "where": "Marine applications section"
    },
    {
      "environment": "Sour oil and gas service (NACE MR-01-75)",
      "headline": "Listed in NACE MR-01-75 for oil and gas service; no sour-service test result was read.",
      "effect": "Special Metals says the alloy is listed in NACE MR-01-75 for oil and gas service. No sour-service test data were read in this run.",
      "rating": "unknown",
      "conditions": {
        "standard": "NACE MR-01-75 (listed)"
      },
      "source": "sm-monel400",
      "where": "Available Products and Specifications"
    },
    {
      "environment": "Creep and long-term high temperature",
      "headline": "ATI says creep resistance should be considered above about 650 F (343 C).",
      "effect": "ATI says creep resistance should be a consideration above about 650 F (343 C). No creep or rupture data were read.",
      "rating": "unknown",
      "conditions": {
        "temperature": "above about 650 F (343 C)",
        "basis": "qualitative statement; no creep data printed"
      },
      "source": "ati-tds",
      "where": "Short Time Elevated Temperature Properties, introductory paragraph"
    }
  ],
  "risks": {
    "hazards": [
      {
        "text": "PubChem aggregated GHS for nickel metal (CID 935) from 4778 company reports lists H317 in 99.9 percent of reports that give a code, H351 in 72.9 percent, H372 in 99.7 percent, H350 in 22.5 percent, H360F in 18 percent, H341 in 13.5 percent, H334 in 10.3 percent and H412 in 47.2 percent. Nickel is about 63 percent of this alloy, so the record describes the metal, not the alloy.",
        "ghs": [
          "H317",
          "H351",
          "H372",
          "H350",
          "H360F",
          "H341",
          "H334",
          "H412"
        ],
        "source": "pubchem-nickel",
        "where": "Safety and Hazards, GHS Classification (PubChem PUG View JSON, aggregated ECHA C&L notifications)"
      },
      {
        "text": "PubChem aggregated GHS for copper metal (CID 23978) from 3463 company reports lists H400 in 43.1 percent of reports that give a code, H410 in 18.8 percent, H411 in 22.5 percent and H302 in 21.7 percent. Copper is 28.0 to 34.0 percent of this alloy, so the record describes the metal, not the alloy.",
        "ghs": [
          "H400",
          "H410",
          "H411",
          "H302"
        ],
        "source": "pubchem-copper",
        "where": "Safety and Hazards, GHS Classification (PubChem PUG View JSON, aggregated ECHA C&L notifications)"
      }
    ],
    "failure_risks": [
      {
        "mode": "Crevice and pitting corrosion in stagnant seawater",
        "trigger": "Stagnant seawater, rather than flowing seawater",
        "consequence": "Special Metals says stagnant conditions have been shown to induce crevice and pitting corrosion.",
        "severity": "moderate",
        "source": "sm-monel400",
        "where": "Corrosion Resistance section, first paragraph"
      },
      {
        "mode": "Caustic stress-corrosion cracking",
        "trigger": "High temperature, high stress and high concentrations of caustic",
        "consequence": "ATI says these conditions have produced caustic stress corrosion cracking in the material.",
        "severity": "high",
        "source": "ati-tds",
        "where": "Corrosion Resistance section, alkaline solutions paragraph"
      },
      {
        "mode": "Attack by sulfur-bearing gases and molten sulfur",
        "trigger": "Sulfur-bearing gases above about 700 F (371 C); molten sulfur above about 500 F (260 C)",
        "consequence": "ATI says the alloy is attacked in these environments.",
        "severity": "moderate",
        "source": "ati-tds",
        "where": "Corrosion Resistance section, sulfur paragraph"
      },
      {
        "mode": "Sulfur embrittlement during annealing",
        "trigger": "Annealing in an atmosphere with sulfur compounds, held for an extended time at the anneal temperature range",
        "consequence": "ATI says sulfur will embrittle the material with extended exposure at the anneal temperature range.",
        "severity": "moderate",
        "source": "ati-tds",
        "where": "Heat Treatment section"
      },
      {
        "mode": "Overheating during hot working",
        "trigger": "Heating above 2150 F, or prolonged soaking at hot-working temperatures",
        "consequence": "Special Metals says in no case should the alloy be heated above 2150 F, where permanent damage may result, and that prolonged soaking at hot-working temperatures is detrimental.",
        "severity": "high",
        "source": "sm-monel400",
        "where": "Working Instructions, Heating and Pickling, Thermal Treatments"
      },
      {
        "mode": "Galvanic attack on steel in salt water",
        "trigger": "Direct contact with steel in salt water",
        "consequence": "Wikipedia says electrolytic action in salt water attacked a steel skeleton in contact with Monel, so the metals must be insulated.",
        "severity": "high",
        "source": "wiki-monel",
        "where": "Marine applications section"
      },
      {
        "mode": "Work hardening during machining",
        "trigger": "Machining at fast speeds or high feed rates",
        "consequence": "Wikipedia says Monel is very difficult to machine because it work-hardens very quickly and must be turned at slow speeds and low feed rates.",
        "severity": "low",
        "source": "wiki-monel",
        "where": "Properties section"
      }
    ],
    "side_effects": [],
    "handling": [
      {
        "text": "Anneal in the range of 1400 to 1800 F for short times, in an atmosphere as free of sulfur compounds as possible (ATI).",
        "source": "ati-tds",
        "where": "Heat Treatment section"
      },
      {
        "text": "Stress relief at 1000 to 1200 F for 1 hour, followed by slow cooling, is strongly recommended as a precaution against stress-corrosion cracking in certain environments (Special Metals).",
        "source": "sm-monel400",
        "where": "Working Instructions, Heating and Pickling, Thermal Treatments"
      },
      {
        "text": "ATI gives a low-temperature stress relief of about 575 F (300 C) for 1 to 3 hours on cold-deformed material.",
        "source": "ati-tds",
        "where": "Heat Treatment section"
      },
      {
        "text": "Stress equalizing holds cold-worked material at about 575 F for about 3 hours (Special Metals).",
        "source": "sm-monel400",
        "where": "Working Instructions, Heating and Pickling"
      },
      {
        "text": "Hot form at 1200 to 2150 F, with heavy reductions at 1700 to 2150 F, and never heat above 2150 F (Special Metals).",
        "source": "sm-monel400",
        "where": "Working Instructions, Hot Forming"
      },
      {
        "text": "Weld with MONEL Filler Metal 60 (AWS A5.14/ERNiCu-7) or MONEL Welding Electrode 190 (AWS A5.11/ENiCu-7) (Special Metals).",
        "source": "sm-monel400",
        "where": "Welding Products list"
      },
      {
        "text": "ATI says no preheat or post-weld heat treatment is generally required, and the joint must be free of lubricants, paint and scale.",
        "source": "ati-tds",
        "where": "Weldability section"
      },
      {
        "text": "Machine at slow speeds and low feed rates, because the alloy work-hardens quickly (Wikipedia).",
        "source": "wiki-monel",
        "where": "Properties section"
      }
    ],
    "mitigations": [
      {
        "text": "Stress relieve after cold working, as Special Metals recommends, as a precaution against stress-corrosion cracking in certain environments.",
        "source": "sm-monel400",
        "where": "Working Instructions, Heating and Pickling, Thermal Treatments"
      },
      {
        "text": "Design for flowing rather than stagnant seawater, since Special Metals reports very low corrosion rates in flowing seawater and crevice and pitting in stagnant conditions.",
        "source": "sm-monel400",
        "where": "Corrosion Resistance section, first paragraph"
      },
      {
        "text": "Insulate Monel from steel in salt water to avoid galvanic attack (Wikipedia).",
        "source": "wiki-monel",
        "where": "Marine applications section"
      },
      {
        "text": "Anneal in a sulfur-free atmosphere, since sulfur embrittles the alloy during extended annealing (ATI).",
        "source": "ati-tds",
        "where": "Heat Treatment section"
      }
    ]
  },
  "uses": [
    {
      "application": "propulsion-and-tanks",
      "device": "Gasoline and fresh water tanks",
      "example": "Special Metals lists gasoline and fresh water tanks among the typical applications of alloy 400, together with crude petroleum stills, process vessels and piping.",
      "source": "sm-monel400",
      "where": "Introduction, typical applications list"
    },
    {
      "application": "structures",
      "device": "Marine fixtures and fasteners",
      "example": "Special Metals lists marine fixtures and fasteners among the typical applications of alloy 400.",
      "source": "sm-monel400",
      "where": "Introduction, typical applications list"
    },
    {
      "application": "thermal-control",
      "device": "Boiler feedwater heaters, heat exchangers and deaerating heaters",
      "example": "Special Metals lists boiler feedwater heaters and other heat exchangers, and deaerating heaters, among the typical applications of alloy 400.",
      "source": "sm-monel400",
      "where": "Introduction, typical applications list"
    },
    {
      "application": "mechanisms",
      "device": "Valves, pumps, and pump and propeller shafts",
      "example": "Special Metals lists valves and pumps, and pump and propeller shafts, among the typical applications of alloy 400. Wikipedia says Monel is used for pump shafts and seawater valves.",
      "source": "sm-monel400",
      "where": "Introduction, typical applications list; Wikipedia, Marine applications section"
    },
    {
      "application": "structures",
      "device": "Frames and skins of experimental rocket planes",
      "example": "Wikipedia says Monel metal was used in bulk in aircraft construction, including the frames and skins of experimental rocket planes such as the X-15. The article calls it Monel metal and does not name the grade.",
      "source": "wiki-monel",
      "where": "Aerospace applications section"
    }
  ],
  "supply": [
    {
      "subject": "Nickel",
      "abundance": "Globally, nickel resources have been estimated to contain more than 350 million tons of nickel (USGS)",
      "producers": [
        {
          "country": "Indonesia",
          "share_percent": 66.7,
          "year": 2025
        },
        {
          "country": "Philippines",
          "share_percent": 6.9,
          "year": 2025
        },
        {
          "country": "Russia",
          "share_percent": 5.1,
          "year": 2025
        },
        {
          "country": "Canada",
          "share_percent": 3.6,
          "year": 2025
        }
      ],
      "critical_lists": [],
      "recycling": "In 2025, nickel recovered from scrap accounted for approximately 60% of apparent consumption (USGS).",
      "substitutes": [
        "Titanium alloys can substitute for nickel or nickel-base alloys in corrosive environments (USGS)."
      ],
      "source": "usgs-mcs2026-nickel",
      "where": "World Mine Production and Reserves table, 2025e column (world total 3,900,000 t); shares calculated by Space Mushroom from the printed tonnages; Recycling; Substitutes; World Resources"
    },
    {
      "subject": "Copper",
      "abundance": "World resources: identified resources contain 1.5 billion tons of unextracted copper (2.1 billion tons including past production), and undiscovered resources an estimated 3.5 billion tons (USGS, 2015 assessment)",
      "producers": [
        {
          "country": "Chile",
          "share_percent": 23,
          "year": 2025
        },
        {
          "country": "Congo (Kinshasa)",
          "share_percent": 13.9,
          "year": 2025
        },
        {
          "country": "Peru",
          "share_percent": 11.7,
          "year": 2025
        },
        {
          "country": "China",
          "share_percent": 7.8,
          "year": 2025
        }
      ],
      "critical_lists": [
        {
          "list": "US Final 2025 List of Critical Minerals (copper added, 90 FR 50494)",
          "listed": true
        }
      ],
      "recycling": "Old scrap provided an estimated 160,000 tons of copper in 2025, and new scrap an estimated 760,000 tons; copper recovered from scrap contributed about 30% of the U.S. copper supply (USGS).",
      "substitutes": [
        "Aluminum substitutes for copper in automobile radiators, cooling and refrigeration tube, electrical equipment and power cable. Titanium and steel are used in heat exchangers (USGS)."
      ],
      "source": "usgs-mcs2026-copper",
      "where": "World Mine and Refinery Production table, mine production 2025e (world total 23,000 thousand t, rounded); shares calculated by Space Mushroom; Events, Trends, and Issues (critical minerals); Recycling; Substitutes; World Resources"
    }
  ],
  "media": [],
  "documents": [
    {
      "title": "MONEL alloy 400 datasheet, Special Metals Corporation (publication SMC-053, February 2005)",
      "type": "datasheet",
      "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
      "year": 2005
    },
    {
      "title": "ATI 400 Technical Data Sheet, version 1 (2/18/2014)",
      "type": "datasheet",
      "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
      "year": 2014
    },
    {
      "title": "ATI 400 Nickel-Based Alloy product page (plate minimums and specifications)",
      "type": "datasheet",
      "url": "https://www.atimaterials.com/Products/ati-400"
    },
    {
      "title": "Monel, Wikipedia English article (read in this run)",
      "type": "database",
      "url": "https://en.wikipedia.org/wiki/Monel"
    },
    {
      "title": "ESPI Metals technical data, nickel-copper alloys (Alloy 400 entry)",
      "type": "datasheet",
      "url": "http://www.espimetals.com/index.php/technical-data/165-nickel-copper-monel-alloys"
    },
    {
      "title": "USGS Mineral Commodity Summaries 2026: Nickel",
      "type": "report",
      "url": "https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-nickel.pdf",
      "year": 2026
    },
    {
      "title": "USGS Mineral Commodity Summaries 2026: Copper",
      "type": "report",
      "url": "https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-copper.pdf",
      "year": 2026
    },
    {
      "title": "PubChem nickel (CID 935), GHS classification (PUG View JSON)",
      "type": "database",
      "url": "https://pubchem.ncbi.nlm.nih.gov/rest/pug_view/data/compound/935/JSON?heading=GHS+Classification"
    },
    {
      "title": "PubChem copper (CID 23978), GHS classification (PUG View JSON)",
      "type": "database",
      "url": "https://pubchem.ncbi.nlm.nih.gov/rest/pug_view/data/compound/23978/JSON?heading=GHS+Classification"
    }
  ],
  "gaps": [
    "No corrosion rate, critical pitting temperature, ASTM G48 result or stress-corrosion threshold was printed in the sources read. The seawater, hydrofluoric-acid and stress-corrosion entries are qualitative.",
    "No fatigue value is recorded. Special Metals Tables 18 and 19 (fatigue strength of rod and of sheet) and the S-N figures were not transcribed.",
    "Low-temperature tensile (Table 6), Charpy impact (Tables 13 to 17), torsion (Table 7), compression (Table 8), shear (Tables 9 and 10), tear (Table 11) and bearing (Table 12) data were not transcribed.",
    "No numeric maximum service temperature is printed. Special Metals names ASME allowable-stress ranges up to 800 F (Section III) and 900 F (Section VIII Division 1) without stress values, and ATI says creep resistance should be considered above about 650 F (343 C), so max_service_temp is left out.",
    "No numeric minimum service temperature is printed. Wikipedia says the alloy does not undergo a ductile-to-brittle transition even when cooled to the temperature of liquid hydrogen, but gives no number, so min_service_temp is left out.",
    "Special Metals Table 4 values are composite ranges for various product sizes and are not specification values (footnote a). ATI values are typical, and the ATI product-page minimums are for plate only.",
    "The ATI product-page bar composition table places its nickel value in a column that does not match the other tables, so no bar composition was used. Composition comes from Special Metals Table 1 and the ATI plate table.",
    "Densities differ by source: 8.80 g/cm3 (Special Metals), 8.83 g/cm3 (ATI data sheet) and 8.84 g/cm3 for plate (ATI product page). The first two are recorded; the product-page value is left out to avoid a third density row.",
    "electrical_conductivity (about 34 percent IACS, Wikipedia) is not in property-canon.yaml, so it uses a snake_case name until a canonical entry exists. Wikipedia gives no temperature or condition for it.",
    "No product safety data sheet for solid Monel 400 was read. The hazard entries rely on the PubChem records for nickel (about 63 percent of the alloy) and copper (28.0 to 34.0 percent), which describe the metals, not the alloy.",
    "The USGS 2026 nickel summary mentions an executive order on seabed deposits for critical minerals such as nickel but prints no critical-mineral list status, so nickel has no critical_lists entry. Copper is on the US Final 2025 List of Critical Minerals (USGS copper summary).",
    "The ASTM, ASME and AMS standard texts are paywalled and were not read. Designations come from the Special Metals product list (ASTM, ASME, AMS, BS, DIN and QQ numbers), the ATI product page and data sheet, and the Wikipedia table.",
    "NiCu30Fe is not printed in the Special Metals or ATI datasheets. It appears in the Wikipedia citation title for Monel 400 (NiCu30Fe, 2.4360, N04400, NA13), and that citation is the only source for the EN name.",
    "Monel K-500 is a different, age-hardened alloy, and Monel 405 (R-405, the free-machining grade) is a different grade. Their codes are left out. The Special Metals Tables 2 and 3 values are printed for MONEL alloy 400, and footnote a says they also apply to R-405.",
    "The Special Metals datasheet is publication SMC-053 dated February 2005, and the ATI data sheet is version 1 dated 2/18/2014. Values may have been revised since.",
    "Copper and nickel shares are calculated by Space Mushroom from the printed USGS tonnages, not printed as shares.",
    "The ESPI Metals technical data page is a supplier summary and is used only for a qualitative corrosion statement."
  ],
  "story": {
    "why": "Monel 400 comes from a nickel-copper ore developed in the early twentieth century, whose nickel and copper were in about the ratio now specified for the alloy (ATI). Special Metals says it combines high strength and toughness with excellent resistance to many corrosive environments, and its name is a trademark now held by Special Metals (Wikipedia). Marine and chemical processing use it because it resists seawater and reducing acids (Special Metals).",
    "uses": [
      {
        "where": "Marine and chemical service",
        "line": "Special Metals names valves and pumps, pump and propeller shafts, marine fixtures and fasteners, chemical processing equipment, and crude petroleum stills, process vessels and piping as typical applications."
      },
      {
        "where": "Heat exchangers and boiler feedwater heaters",
        "line": "Boiler feedwater heaters, other heat exchangers and deaerating heaters are typical applications (Special Metals)."
      },
      {
        "where": "Fuel and water tanks",
        "line": "Gasoline and fresh water tanks are typical applications (Special Metals)."
      },
      {
        "where": "Aircraft structures, historical",
        "line": "Wikipedia says Monel metal was used in bulk in aircraft construction, including the frames and skins of experimental rocket planes such as the X-15, though the article does not name the grade."
      }
    ],
    "can_do": [
      {
        "label": "Seawater",
        "line": "Very low corrosion rates in flowing seawater (Special Metals), and Wikipedia says it resists rapidly flowing seawater.",
        "scope": "material"
      },
      {
        "label": "Hydrofluoric acid",
        "line": "Exceptional resistance to hydrofluoric acid in all concentrations up to the boiling point (Special Metals).",
        "scope": "material"
      },
      {
        "label": "Strength in the annealed condition",
        "line": "Annealed rod and bar give 75 to 90 ksi tensile and 25 to 50 ksi yield, and annealed hot-rolled plate gives 70 to 85 ksi tensile (Special Metals Table 4, composite ranges).",
        "scope": "material"
      },
      {
        "label": "Stiffness",
        "line": "Tension modulus is 26.0 times 10^3 ksi (Special Metals Table 2), and ATI gives 180 GPa for annealed plate, sheet and strip.",
        "scope": "material"
      },
      {
        "label": "Low temperature",
        "line": "Wikipedia says the alloy does not undergo a ductile-to-brittle transition even when cooled to the temperature of liquid hydrogen.",
        "scope": "material"
      }
    ],
    "compare": "Compare with [Inconel 625](/profiles/inconel-625/), the chromium-bearing nickel alloy on this site. Monel 400 has no chromium in its limiting composition, and its composition is nickel with 28.0 to 34.0 percent copper (Special Metals Table 1). Monel K-500 is a different, age-hardened alloy and is not covered by this profile.",
    "compare_rows": [
      {
        "label": "Density",
        "benchmark": "density",
        "scope": "material"
      },
      {
        "label": "Stiffness",
        "benchmark": "elastic_modulus",
        "scope": "material"
      },
      {
        "label": "Melting range",
        "benchmark": "melting_point",
        "scope": "material"
      }
    ],
    "handling": [
      "Anneal in the range of 1400 to 1800 F for short times, in an atmosphere as free of sulfur compounds as possible (ATI).",
      "Stress-relieve at 1000 to 1200 F for 1 hour and cool slowly, which Special Metals strongly recommends as a precaution against stress-corrosion cracking in certain environments.",
      "Hot form at 1200 to 2150 F, with heavy reductions at 1700 to 2150 F, and never heat above 2150 F (Special Metals).",
      "Weld with MONEL Filler Metal 60 or MONEL Welding Electrode 190 (Special Metals). ATI says no preheat or post-weld heat treatment is generally needed.",
      "Machine at slow speeds and low feed rates, because the alloy work-hardens quickly (Wikipedia)."
    ],
    "good_for": [
      "Seawater and marine parts that need strength with corrosion resistance, such as valves, pump and propeller shafts and fasteners (Special Metals).",
      "Hydrofluoric-acid service, including the reacting section of alkylation units (Wikipedia; Special Metals).",
      "Chemical processing in reducing acids, and heat exchangers and boiler feedwater heaters (Special Metals)."
    ],
    "watch_out": [
      "Stagnant seawater can cause crevice and pitting corrosion, although flowing seawater gives very low corrosion rates (Special Metals).",
      "Caustic stress-corrosion cracking can occur at high temperature, high stress and high caustic concentration (ATI).",
      "Strength ranges are composites for various product sizes and are not specification values (Special Metals Table 4).",
      "Some heats are magnetic at room temperature and others are not, because the Curie temperature sits near room temperature (Special Metals Table 2).",
      "Galvanic attack on steel in salt water (Wikipedia).",
      "The corrosion entries are qualitative. No corrosion rate or test number was read in this run."
    ],
    "verdict": "Monel 400 is a nickel-copper alloy for seawater, chemical and hydrofluoric-acid service. Its annealed strength is modest, so state the temper on every design, design for flowing rather than stagnant seawater, and stress-relieve where stress-corrosion cracking is a concern.",
    "recipe": {
      "line": "Monel 400 is a single-phase nickel-copper alloy. Special Metals gives the limiting composition in weight percent, with nickel plus cobalt at least 63.0, copper 28.0 to 34.0, and iron 2.5 maximum, manganese 2.0 maximum, silicon 0.5 maximum, carbon 0.3 maximum and sulfur 0.024 maximum. Nickel and copper are mutually soluble in all proportions, so the alloy is one solid-solution phase (Wikipedia). Special Metals says it is hardened only by cold working.",
      "parts": [
        {
          "name": "Nickel plus cobalt",
          "symbol": "Ni",
          "role": "Matrix of the single-phase solid solution, with copper",
          "share_percent": 63,
          "share_note": "minimum, nickel plus cobalt",
          "source": "sm-monel400",
          "where": "Table 1, Limiting Chemical Composition, Nickel (plus Cobalt) 63.0 min"
        },
        {
          "name": "Copper",
          "symbol": "Cu",
          "role": "Mutually soluble with nickel in all proportions, so the alloy is single-phase (Wikipedia)",
          "share_percent": 28,
          "share_high": 34,
          "source": "sm-monel400",
          "where": "Table 1, Limiting Chemical Composition, Copper 28.0 to 34.0"
        },
        {
          "name": "Iron",
          "symbol": "Fe",
          "role": "Residual element, limited to 2.5 percent",
          "share_percent": 2.5,
          "share_note": "2.5 maximum",
          "source": "sm-monel400",
          "where": "Table 1, Iron 2.5 max"
        },
        {
          "name": "Manganese",
          "symbol": "Mn",
          "role": "Residual element, limited to 2.0 percent",
          "share_percent": 2,
          "share_note": "2.0 maximum",
          "source": "sm-monel400",
          "where": "Table 1, Manganese 2.0 max"
        },
        {
          "name": "Silicon",
          "symbol": "Si",
          "role": "Residual element, limited to 0.5 percent",
          "share_percent": 0.5,
          "share_note": "0.5 maximum",
          "source": "sm-monel400",
          "where": "Table 1, Silicon 0.5 max"
        },
        {
          "name": "Carbon",
          "symbol": "C",
          "role": "Residual element, limited to 0.3 percent",
          "share_percent": 0.3,
          "share_note": "0.3 maximum",
          "source": "sm-monel400",
          "where": "Table 1, Carbon 0.3 max"
        },
        {
          "name": "Sulfur",
          "symbol": "S",
          "role": "Residual element, limited to 0.024 percent",
          "share_percent": 0.024,
          "share_note": "0.024 maximum",
          "source": "sm-monel400",
          "where": "Table 1, Sulfur 0.024 max"
        }
      ]
    },
    "risk_groups": [
      {
        "title": "For people",
        "lead": "No safety data sheet for solid Monel 400 was read. The flags come from PubChem records for nickel (about 63 percent of the alloy) and copper (28.0 to 34.0 percent).",
        "points": [
          {
            "label": "Nickel record",
            "line": "PubChem aggregated nickel GHS lists skin sensitisation (H317, 99.9 percent of reports), suspected cancer (H351, 72.9 percent) and organ damage from prolonged exposure (H372, 99.7 percent)."
          },
          {
            "label": "Copper record",
            "line": "PubChem aggregated copper GHS lists very toxic to aquatic life (H400, 43.1 percent) and very toxic with long-lasting effects (H410, 18.8 percent)."
          }
        ],
        "level": 2,
        "verdict": "Metal flagged by nickel and copper records; no alloy SDS"
      },
      {
        "title": "If a part sees the wrong conditions",
        "lead": "These results come from the datasheets and the Wikipedia article, not from field incidents.",
        "points": [
          {
            "label": "Stagnant seawater",
            "line": "Special Metals says stagnant seawater induces crevice and pitting corrosion, although flowing seawater gives very low corrosion rates."
          },
          {
            "label": "Caustic at high stress",
            "line": "ATI says high temperature, high stress and high caustic concentration have produced caustic stress-corrosion cracking."
          },
          {
            "label": "Overheating",
            "line": "Special Metals says the alloy must not be heated above 2150 F, where permanent damage may result."
          }
        ]
      },
      {
        "title": "Handling and heat treatment",
        "points": [
          {
            "label": "Stress relief",
            "line": "Stress relief at 1000 to 1200 F for 1 hour, then slow cooling, is strongly recommended against stress-corrosion cracking in certain environments (Special Metals)."
          },
          {
            "label": "Hot forming",
            "line": "Hot forming runs from 1200 to 2150 F, with heavy reductions at 1700 to 2150 F (Special Metals)."
          }
        ]
      }
    ]
  },
  "updated": "2026-10-24",
  "review": {
    "status": "draft",
    "method": "assistant",
    "checked_values": 28,
    "unreachable": 0,
    "caveats": 17,
    "note": "Written by an AI assistant on 2026-10-24 from the Special Metals MONEL alloy 400 datasheet (SMC-053, 2005), the ATI 400 data sheet (2014) and product page, the Wikipedia Monel article, ESPI Metals technical data, USGS MCS 2026 nickel and copper, and PubChem GHS records for nickel and copper. Every number was read from a page fetched in this run. Web search was unavailable in this run, so the pages were fetched directly. The compare link points to the Inconel 625 profile, and no value from that file was used."
  },
  "sources": {
    "sm-monel400": {
      "title": "MONEL alloy 400 datasheet, Special Metals Corporation",
      "id": "Special Metals Corporation, publication SMC-053 (Feb 2005)",
      "url": "https://www.specialmetals.com/documents/technical-bulletins/monel-alloy-400.pdf",
      "year": 2005,
      "kind": "datasheet",
      "license": "Special Metals terms (cited, not reproduced)"
    },
    "ati-tds": {
      "title": "ATI 400 Technical Data Sheet (UNS N04400)",
      "id": "ATI Allegheny Technologies, version 1 (2/18/2014)",
      "url": "https://www.atimaterials.com/Products/Documents/datasheets/nickel-cobalt/nickel-based/ati_400_tds_en_v1.pdf",
      "year": 2014,
      "kind": "datasheet",
      "license": "ATI terms (cited, not reproduced)"
    },
    "ati-page": {
      "title": "ATI 400 Nickel-Based Alloy product page",
      "id": "ATI product page, read in this run (2026-10-24)",
      "url": "https://www.atimaterials.com/Products/ati-400",
      "kind": "web",
      "license": "ATI terms (cited, not reproduced)"
    },
    "wiki-monel": {
      "title": "Monel",
      "id": "Wikipedia, English article (read in this run, 2026-10-24)",
      "url": "https://en.wikipedia.org/wiki/Monel",
      "kind": "web",
      "license": "CC BY-SA 4.0"
    },
    "espi-alloy400": {
      "title": "ESPI Metals technical data, nickel-copper alloys",
      "id": "ESPI Metals, Alloy 400 entry, read in this run (2026-10-24)",
      "url": "http://www.espimetals.com/index.php/technical-data/165-nickel-copper-monel-alloys",
      "kind": "web",
      "license": "Supplier page (cited, not reproduced)"
    },
    "usgs-mcs2026-nickel": {
      "title": "Mineral Commodity Summaries 2026: Nickel",
      "id": "USGS, Mineral Commodity Summaries 2026",
      "url": "https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-nickel.pdf",
      "year": 2026,
      "kind": "report",
      "license": "US Government work (public domain)"
    },
    "usgs-mcs2026-copper": {
      "title": "Mineral Commodity Summaries 2026: Copper",
      "id": "USGS, Mineral Commodity Summaries 2026",
      "url": "https://pubs.usgs.gov/periodicals/mcs2026/mcs2026-copper.pdf",
      "year": 2026,
      "kind": "report",
      "license": "US Government work (public domain)"
    },
    "pubchem-nickel": {
      "title": "Nickel, PubChem CID 935, GHS classification (aggregated ECHA C&L notifications)",
      "id": "PubChem CID 935",
      "url": "https://pubchem.ncbi.nlm.nih.gov/rest/pug_view/data/compound/935/JSON?heading=GHS+Classification",
      "kind": "database",
      "license": "PubChem (NIH, public domain)"
    },
    "pubchem-copper": {
      "title": "Copper, PubChem CID 23978, GHS classification (aggregated ECHA C&L notifications)",
      "id": "PubChem CID 23978",
      "url": "https://pubchem.ncbi.nlm.nih.gov/rest/pug_view/data/compound/23978/JSON?heading=GHS+Classification",
      "kind": "database",
      "license": "PubChem (NIH, public domain)"
    }
  },
  "license": "CC-BY-4.0",
  "url": "https://spacemushroom.com/profiles/monel-400/"
}